CN204673019U - A kind of radome of fighter installing hole bushing plate - Google Patents

A kind of radome of fighter installing hole bushing plate Download PDF

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CN204673019U
CN204673019U CN201520356819.1U CN201520356819U CN204673019U CN 204673019 U CN204673019 U CN 204673019U CN 201520356819 U CN201520356819 U CN 201520356819U CN 204673019 U CN204673019 U CN 204673019U
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radome
hole
lower clamping
clamping plates
drilling
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洪由亮
吴瑞玲
郑学海
汪鹏
张海鹏
曹硕
王荣
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Jiangxi Hongdu Aviation Industry Group Co Ltd
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Jiangxi Hongdu Aviation Industry Group Co Ltd
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Abstract

本实用新型公开了一种飞机雷达罩安装孔钻模板,包括上卡板、下卡板、衬套、锁定销和产品定位器,该安装孔钻模板为两个具有雷达罩蒙皮曲面形状的上下卡板对接的装配结构,钻安装孔时,雷达罩套装在机身框板上,安装孔钻模板套装在雷达罩上,上下卡板两边设有销钉孔,通过锁定销夹紧,保证与飞机雷达罩蒙皮曲面贴合,跟据雷达罩安装孔位的要求,上下卡板上开有相对应的孔,每个孔内设有衬套,该衬套的内孔是飞机雷达罩与机身框板装配时连接孔的钻孔导孔,其内孔中心线要求和对应处雷达罩蒙皮曲面垂直,以保证装配孔的垂直精度。通过该安装孔钻模板可以快速实现雷达罩定位、引孔、钻孔整个装配作业流程,缩短了生产制造周期,提高了产品装配质量。

The utility model discloses an aircraft radome mounting hole drilling template, which comprises an upper clamping plate, a lower clamping plate, a bush, a locking pin and a product positioner. The mounting hole drilling templates are two radome skin curved surface shapes The assembly structure of the upper and lower clamping plates is docked. When drilling the mounting holes, the radome is set on the fuselage frame plate, and the mounting hole drilling template is set on the radome. There are pin holes on both sides of the upper and lower clamping plates, which are clamped by locking pins to ensure the same The skin surface of the aircraft radome is fitted together. According to the requirements of the installation hole position of the radome, there are corresponding holes on the upper and lower clamping plates. There is a bushing in each hole. The inner hole of the bush is the When the fuselage frame plate is assembled, the center line of the inner hole of the connecting hole is required to be perpendicular to the surface of the corresponding radome skin, so as to ensure the vertical accuracy of the assembly hole. Through the mounting hole drilling template, the entire assembly operation process of radome positioning, hole introduction, and drilling can be quickly realized, the production and manufacturing cycle is shortened, and the product assembly quality is improved.

Description

一种飞机雷达罩安装孔钻模板An aircraft radome installation hole drilling template

技术领域 technical field

    本实用新型涉及飞机制造装配技术领域,特别是一种飞机雷达罩安装孔钻模板。 The utility model relates to the technical field of aircraft manufacturing and assembly, in particular to an aircraft radome mounting hole drilling template.

背景技术 Background technique

    在飞机雷达罩的装配安装过程中,为了满足雷达罩安装技术要求,工艺过程上通常在雷达罩的未安装前,在机身框板上预先使用模具统一制出雷达罩的安装终孔,以保证雷达罩与机身框板上孔位一致。因雷达罩与机身框板属于套合结构,装配时在装配型架上先定位安装机身框板后定位雷达罩,再从机身框板上由内向外引出雷达罩上的孔,从而保证雷达罩上的孔与机身框板装配要求。但此种安装协调方法存在如下缺陷: During the assembly and installation process of the aircraft radome, in order to meet the technical requirements of the radome installation, in the process, usually before the radome is installed, the final installation hole of the radome is uniformly made on the fuselage frame plate in advance, so as to Make sure that the holes on the radome are consistent with those on the fuselage frame. Because the radome and the frame plate of the fuselage belong to a nested structure, the radome is first positioned and installed on the assembly frame, and then the radome is positioned, and then the holes on the radome are drawn from the frame plate of the fuselage from the inside to the outside, so that Ensure that the hole on the radome meets the assembly requirements of the frame plate of the fuselage. However, this installation coordination method has the following defects:

(1)因雷达罩结构设计要求,装配时雷达罩在外与机身框板在内的套合装配关系。装配过程引孔时需通过机身框板向雷达罩引孔,但其操作空间狭小,很难实现雷达罩与机身框板孔的准确定位,属于“盲引”。且部分孔位角度对人工操作姿态较高,才能准确定位,操作难度太大,易损伤机身框板。 (1) Due to the structural design requirements of the radome, the fitting relationship between the outside of the radome and the inside of the fuselage frame during assembly. During the assembly process, it is necessary to guide the holes to the radome through the frame plate of the fuselage, but the operating space is narrow, and it is difficult to realize the accurate positioning of the radome and the frame plate holes of the fuselage, which belongs to "blind lead". In addition, the angle of some hole positions is relatively high for manual operation, so that accurate positioning can be achieved. The operation is too difficult, and the frame plate of the fuselage is easy to be damaged.

(2)装配过程较为复杂,因雷达罩孔位要求的准确性要求,因对其引孔、制孔、扩孔需多次对雷达罩进行拆卸与安装。装配作业工作量大,且易产生装配制造积累误差,也易损伤雷达罩。 (2) The assembly process is relatively complicated, due to the accuracy requirements of the hole position requirements of the radome, and the radome needs to be disassembled and installed many times due to the hole introduction, hole making, and hole expansion. The workload of assembly work is heavy, and it is easy to generate accumulated errors in assembly and manufacturing, and it is also easy to damage the radome.

(3)因雷达罩与机身框板连接处的夹层厚度有6-7mm,每个孔的中心线与飞机坐标系航向X轴线的夹角均不一样,以手工划线引孔很难保证孔的轴线与雷达罩垂直,从而导致螺栓安装歪斜,出现螺栓头与沉头窝不匹配等安装质量问题,且因操作流程中反复的引孔过程使孔的精度降低,出现孔变大、孔椭圆等质量问题,严重影响装配质量问题。 (3) Because the thickness of the interlayer at the junction of the radome and the fuselage frame is 6-7mm, the angle between the center line of each hole and the X-axis of the aircraft coordinate system is not the same, so it is difficult to ensure that the hole is drawn by manual marking. The axis of the hole is perpendicular to the radome, which causes the bolt installation to be skewed, and there are installation quality problems such as the mismatch between the bolt head and the countersunk socket. Moreover, the accuracy of the hole is reduced due to the repeated hole introduction process in the operation process, and the hole becomes larger and the hole Quality problems such as ellipse seriously affect the quality of assembly.

发明内容 Contents of the invention

    发明目的:为解决现有雷达罩装配中存在的不足,本实用新型提供了一种可精确定位、易操作、轻便的飞机雷达罩安装孔钻模板。 Purpose of the invention: In order to solve the deficiencies in the existing radome assembly, the utility model provides a precise positioning, easy-to-operate, and portable aircraft radome installation hole drilling template.

     发明技术方案:一种飞机雷达罩安装孔钻模板,包括上卡板、下卡板、衬套、锁定销和产品定位器,其特征在于:所述安装孔钻模板为两个具有雷达罩蒙皮曲面形状的上下卡板对接的装配结构,钻安装孔时,雷达罩套装在机身框板上,所述安装孔钻模板套装在雷达罩上,所述上下卡板两边均设有销钉孔,通过锁定销夹紧,保证与飞机雷达罩蒙皮曲面贴合,根据雷达罩安装孔位的要求,上下卡板上开有相对应的孔,孔内设有衬套,该衬套的内孔是飞机雷达罩与机身框板装配时连接孔的钻孔导孔,其内孔中心线要求和对应处雷达罩蒙皮曲面垂直,以保证装配孔的垂直精度。所述下卡板两边下面还设有L形产品定位器,钻安装孔时产品定位器和机身框板连接,并采用激光跟踪仪对产品定位器跟踪,保证所述安装孔钻模板安装时雷达罩与机身框板的相对位置要求,实现雷达罩的精确定位,通过所述安装孔钻模板可以快速实现雷达罩定位、引孔、钻孔整个装配作业流程。 Technical solution of the invention: an aircraft radome mounting hole drilling template, including an upper clamping plate, a lower clamping plate, a bushing, a locking pin and a product positioner, characterized in that: the mounting hole drilling template is two The assembly structure of the butt joint of the upper and lower clamping plates in the shape of a curved surface. When drilling the mounting holes, the radome is set on the frame plate of the fuselage. The drilling template for the mounting holes is set on the radome. Pin holes are provided on both sides of the upper and lower clamping plates , clamped by the locking pin to ensure that it fits the curved surface of the aircraft radome skin. According to the requirements of the radome installation hole position, there are corresponding holes on the upper and lower clamping plates. There are bushes in the holes, and the inner parts of the bushes are The hole is the drilling guide hole for the connection hole when the aircraft radome is assembled with the fuselage frame plate. The center line of the inner hole is required to be perpendicular to the corresponding surface of the radome skin to ensure the vertical accuracy of the assembly hole. There are also L-shaped product locators under the two sides of the lower clamping plate. When drilling the installation holes, the product locators are connected to the frame plate of the fuselage, and a laser tracker is used to track the product locators to ensure that the installation holes are drilled when the template is installed. The relative position requirements of the radome and the frame plate of the fuselage realize the precise positioning of the radome, and the whole assembly operation process of the radome positioning, leading holes, and drilling can be quickly realized through the mounting hole drilling template.

发明的有益效果:所述安装孔钻模板在雷达罩装配安装过程中,不仅保证雷达罩与机身框孔位的精度要求,同时保证钻孔过程中孔的垂直度要求以及雷达罩相对位置要求。而且只需从安装孔钻模板外部即可实现装配作业,为装配提供了足够的操作空间,提高了产品装配质量,大幅地提高了生产效率,缩短了生产制造周期,从而提高了企业的经济效益。 Beneficial effects of the invention: the mounting hole drilling template not only guarantees the precision requirements of the radome and the frame hole position of the fuselage during the radome assembly and installation process, but also ensures the verticality requirements of the holes in the drilling process and the relative position requirements of the radome . And the assembly operation can be realized only by drilling the outside of the template from the installation hole, which provides enough operating space for assembly, improves the quality of product assembly, greatly improves production efficiency, shortens the production and manufacturing cycle, and thus improves the economic benefits of the enterprise. .

附图说明 Description of drawings

图1是本实用新型的主视图; Fig. 1 is the front view of the utility model;

图2是本实用新型的俯视图。 Fig. 2 is a top view of the utility model.

图中:1-上卡板,2-下卡板,3-衬套,4-锁定销,5-产品定位器。 In the figure: 1-upper clamping plate, 2-lower clamping plate, 3-bush, 4-locking pin, 5-product locator.

具体实施方式 Detailed ways

    下面结合附图及具体实施方式对本实用新型作进一步详细说明。 The utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

    如附图1、2所示,一种飞机雷达罩安装孔钻模板,包括上卡板1、下卡板2、衬套3、锁定销4和产品定位器5。该安装孔钻模板为两个具有雷达罩蒙皮曲面外形结构的上下卡板1、2对接的装配结构,钻安装孔时,雷达罩套装在机身框板上,所述安装孔钻模板套装在雷达罩上,上下卡板1、2两边设有销钉孔,通过锁定销4夹紧,保证与飞机雷达罩蒙皮曲面贴合,且有一定的间隙,使装配时具有一定的调节量。上下卡板1、2要求有一定的厚度为30mm,模板厚度可以控制钻安装孔过程中钻孔工具的垂直度及稳定性。根据雷达罩安装孔位的要求,上下卡板1、2上开有相对应的孔,每个孔内设有衬套3,该衬套3的内孔是雷达罩与机身框板装配时连接孔的钻孔导孔,其内孔中心线要求和对应处雷达罩蒙皮曲面垂直,以保证装配孔的垂直精度。下卡板2两边下面还设有L形产品定位器5,钻安装孔时产品定位器5与机身框板连接,并采用激光跟踪仪对产品定位器5跟踪,保证安装孔钻模板安装时雷达罩与机身框板的相对位置要求,实现雷达罩的精确定位。通过该安装孔钻模板可以快速实现雷达罩定位、引孔、钻孔整个装配作业流程。在装配作业过程中,只需从该安装孔钻模板外部即可实现装配作业,为装配提供了足够的操作空间。 As shown in accompanying drawings 1 and 2, an aircraft radome installation hole drilling template includes an upper clamping plate 1, a lower clamping plate 2, a bushing 3, a locking pin 4 and a product locator 5. The mounting hole drilling template is an assembly structure in which two upper and lower clamping plates 1 and 2 are docked with the curved surface structure of the radome skin. On the radome, there are pin holes on both sides of the upper and lower clamping plates 1 and 2, which are clamped by the locking pin 4 to ensure that it fits the curved surface of the aircraft radome with a certain gap, so that there is a certain amount of adjustment during assembly. The upper and lower clamping plates 1 and 2 require a certain thickness of 30mm, and the thickness of the template can control the verticality and stability of the drilling tool during the drilling of the installation hole. According to the requirements of the radome installation holes, there are corresponding holes on the upper and lower clamping plates 1 and 2, and a bushing 3 is provided in each hole. The inner hole of the bushing 3 is used when the radome is assembled with the frame plate For the drilling guide hole of the connection hole, the center line of the inner hole must be perpendicular to the surface of the corresponding radome skin to ensure the vertical accuracy of the assembly hole. There is also an L-shaped product locator 5 under both sides of the lower clamping plate 2. When the installation hole is drilled, the product locator 5 is connected to the frame plate of the fuselage, and a laser tracker is used to track the product locator 5 to ensure that the installation hole is drilled when the template is installed. The relative position of the radome and the frame plate of the fuselage is required to realize the precise positioning of the radome. Through the mounting hole drilling template, the entire assembly operation process of radome positioning, leading holes, and drilling can be quickly realized. During the assembly operation, the assembly operation can be realized only by drilling the outside of the formwork from the installation hole, which provides enough operation space for assembly.

Claims (4)

1. 一种飞机雷达罩安装孔钻模板,包括上卡板[1]、下卡板[2]、衬套[3]、锁定销[4]和产品定位器[5],其特征在于:所述安装孔钻模板为两个具有雷达罩蒙皮曲面形状的上下卡板[1]、[2]对接的装配结构,钻安装孔时,雷达罩套装在机身框板上,所述安装孔钻模板套装在雷达罩上,所述上下卡板[1]、[2]两边设有销钉孔,通过锁定销[4]夹紧,保证与飞机雷达罩蒙皮曲面贴合,跟据雷达罩安装孔位的要求,所述上下卡板[1]、[2]上开有相对应的孔。 1. A kind of aircraft radome mounting hole drilling template, comprising upper clamping plate [1], lower clamping plate [2], bushing [3], locking pin [4] and product locator [5], is characterized in that: The mounting hole drilling template is an assembly structure in which two upper and lower clamping plates [1], [2] with the surface shape of the radome skin are docked. The hole drilling template is set on the radome, and the upper and lower clamping plates [1], [2] are provided with pin holes on both sides, which are clamped by the locking pin [4] to ensure that it fits the curved surface of the aircraft radome skin, according to the radar According to the requirements of the installation holes of the cover, corresponding holes are opened on the upper and lower clamping plates [1], [2]. 2.根椐权利要求1所述一种飞机雷达罩安装孔钻模板,其特征在于:所述上下卡板[1]、[2]要求有一定的厚度为30mm。 2. a kind of aircraft radome installation hole drilling template according to claim 1, is characterized in that: described upper and lower clamping plates [1], [2] require a certain thickness to be 30mm. 3.根椐权利要求1所述一种飞机雷达罩安装孔钻模板,其特征在于:所述上下卡板[1]、[2]上每个孔内设有衬套[3],该衬套[3]的内孔是飞机雷达罩与机身框板装配时连接孔的钻孔导孔,其内孔中心线要求和对应处雷达罩蒙皮曲面垂直。 3. a kind of aircraft radome installation hole drilling template according to claim 1 is characterized in that: a bushing [3] is provided in each hole on the upper and lower clamping plates [1], [2], and the bushing The inner hole of cover [3] is the drilling guide hole of the connecting hole when the aircraft radome is assembled with the fuselage frame plate, and the center line of the inner hole is required to be perpendicular to the corresponding surface of the radome skin. 4.根椐权利要求1所述一种飞机雷达罩安装孔钻模板,其特征在于:下卡板[2]两边下面还设有L形产品定位器[5],钻安装孔时产品定位器[5]与机身框板连接,并采用激光跟踪仪对产品定位器[5]跟踪,保证所述安装孔钻模板安装时雷达罩与机身框板的相对位置要求。 4. a kind of aircraft radome mounting hole drilling formwork according to claim 1 is characterized in that: the lower clamping plate [2] both sides are also provided with L-shaped product locator [5] below, when drilling the mounting hole, the product locator [5] is connected with the frame plate of the fuselage, and a laser tracker is used to track the product locator [5] to ensure the relative position requirements of the radome and the frame plate of the fuselage when the installation hole drilling template is installed.
CN201520356819.1U 2015-05-29 2015-05-29 A kind of radome of fighter installing hole bushing plate Expired - Fee Related CN204673019U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105538033A (en) * 2016-02-14 2016-05-04 北京航空航天大学 Machining method of fiber reinforced type high-temperature composite used for aircraft engines
CN105775160A (en) * 2016-03-08 2016-07-20 哈尔滨飞机工业集团有限责任公司 Airplane radome guide rail drilling tool
CN106944653A (en) * 2017-04-27 2017-07-14 沈阳飞机工业(集团)有限公司 The drilling model that a kind of band positioning is added
CN107717839A (en) * 2017-09-30 2018-02-23 江西洪都航空工业集团有限责任公司 A kind of antenna house coordinates erecting device
CN110202184A (en) * 2019-04-15 2019-09-06 哈尔滨通用飞机工业有限责任公司 A kind of normal direction drilling tool and method for drilling suitable for the positive and negative interval riveting of Varying-thickness
CN110457640A (en) * 2019-07-26 2019-11-15 中国航空工业集团公司济南特种结构研究所 A kind of calculation method of radome drill jig drill bushing and radome surface mounting distance

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105538033A (en) * 2016-02-14 2016-05-04 北京航空航天大学 Machining method of fiber reinforced type high-temperature composite used for aircraft engines
CN105775160A (en) * 2016-03-08 2016-07-20 哈尔滨飞机工业集团有限责任公司 Airplane radome guide rail drilling tool
CN106944653A (en) * 2017-04-27 2017-07-14 沈阳飞机工业(集团)有限公司 The drilling model that a kind of band positioning is added
CN107717839A (en) * 2017-09-30 2018-02-23 江西洪都航空工业集团有限责任公司 A kind of antenna house coordinates erecting device
CN107717839B (en) * 2017-09-30 2019-04-19 江西洪都航空工业集团有限责任公司 A kind of antenna house coordination mounting device
CN110202184A (en) * 2019-04-15 2019-09-06 哈尔滨通用飞机工业有限责任公司 A kind of normal direction drilling tool and method for drilling suitable for the positive and negative interval riveting of Varying-thickness
CN110202184B (en) * 2019-04-15 2021-06-01 哈尔滨通用飞机工业有限责任公司 Normal hole making tool suitable for variable-thickness positive and negative interval riveting and hole making method
CN110457640A (en) * 2019-07-26 2019-11-15 中国航空工业集团公司济南特种结构研究所 A kind of calculation method of radome drill jig drill bushing and radome surface mounting distance
CN110457640B (en) * 2019-07-26 2023-03-24 中国航空工业集团公司济南特种结构研究所 Method for calculating surface mounting distance between radome drill jig drill bushing and radome

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