CN204673007U - Steel pipe bundle wing plate hole numerically controlled processing equipment - Google Patents
Steel pipe bundle wing plate hole numerically controlled processing equipment Download PDFInfo
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- CN204673007U CN204673007U CN201520333142.XU CN201520333142U CN204673007U CN 204673007 U CN204673007 U CN 204673007U CN 201520333142 U CN201520333142 U CN 201520333142U CN 204673007 U CN204673007 U CN 204673007U
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- pipe bundle
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- plate hole
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Abstract
The utility model discloses a kind of steel pipe bundle wing plate hole numerically controlled processing equipment, comprise the pedestal play supporting role, be furnished with some conveying rollers along parallel on the length direction of described pedestal, some described conveying rollers are in order to form steel pipe bundle component processing workbench; Described pedestal is provided with can along the gantry stand in order to install some drill units of the length direction movement of pedestal, described drill unit under rack pinion side effect along gantry stand transverse shifting; The bottom of described drill unit is provided with the drill bit in order to steel pipe bundle component hole tool.The utility model makes steel pipe bundle wing plate drillman realize automation, while guarantee product quality and production efficiency, alleviates the labour intensity of producers.
Description
Technical field
The utility model relates to a kind of steel pipe bundle wing plate hole numerically controlled processing equipment.
Background technology
I shaped steel pipe bundle member is a kind of new steel structure wall body construction, and it is by some thin-wall U-shaped steel pipes and a wide square steel tube for shutoff U-shaped steel pipe opening, stands and weld together to form steel pipe bundle component through superposition group.Wherein the contour structures of I shaped steel pipe bundle member is shown in shown in Fig. 1 a, and the structure of U-shaped steel pipe is shown in shown in Fig. 1 b, and wherein A is the U-shaped steel pipe of cold roll forming, and B is square steel tube, and A1 is the edge of a wing of U-shaped steel pipe, and A2 is web, and A3 is plate hole.On the wing plate of each U-shaped steel pipe of composition steel pipe bundle, be furnished with the array aperture for building interspersed reinforcing bar in construction at floor.
The specification of I shaped steel tube bank is:
Length range is about 4000-12000mm, and thickness range is about 130-200mm, and altitude range is about 310-2100mm, and steel pipe bundle thickness of slab is about 4-6mm.
The manufacturing procedure in I shaped steel pipe bundle member wing plate hole, the development initial stage all adopts radial drilling machine to process, and namely after the vertical position welding of I shaped steel pipe bundle member group has connect, carries out drilling processing by operative's radial drill one by one to the aperture on steel pipe bundle wing plate.This procedure also exists that labour intensity is large, production efficiency is low, high in cost of production problem.
Summary of the invention
In order to overcome the above-mentioned defect that the manual operations of existing steel pipe bundle wing plate drilling operating exists, the utility model provides one to make steel pipe bundle wing plate drillman realize automation, while guarantee product quality and production efficiency, alleviate the steel pipe bundle wing plate hole numerically controlled processing equipment of producers' labour intensity.
The technical solution adopted in the utility model is:
Steel pipe bundle wing plate hole numerically controlled processing equipment, comprises the pedestal play supporting role, it is characterized in that: be furnished with some conveying rollers along parallel on the length direction of described pedestal, and some described conveying rollers are in order to form steel pipe bundle component processing workbench;
Described pedestal is provided with can along the gantry stand in order to install some drill units of the length direction movement of pedestal, and described drill unit can along described gantry stand transverse shifting; The bottom of described drill unit is provided with the drill bit in order to steel pipe bundle component hole tool.
Described gantry stand is provided with transverse slide carriage, described transverse slide carriage is arranged on gantry stand by linear rolling guide, and the top of described transverse slide carriage is provided with transverse mobile motor, described transverse slide carriage drives drill unit along gantry stand transverse shifting.
The top of described gantry stand is also provided with rack pinion pair, and secondary the driving with described transverse mobile motor of described rack pinion is connected, the drill unit described in some under rack pinion side effect respectively along gantry stand transverse shifting.
Described drill unit comprises spindle motor and multi-shaft gear box, the upper end of described spindle motor connects shaft coupling, lower end is provided with described multi-shaft gear box, described multi-shaft gear box comprises final drive shaft, the both sides of described final drive shaft are connected with a spindle drive respectively by gear driving pair, and the bottom of described main shaft is provided with described drill bit.
Some described conveying rollers are arranged on pedestal by conveying roller frame, and described conveying roller passes through chain gear transmission by motor.
The below of described conveying roller frame is provided with the chip cleaner for discharging chip, described chip cleaner comprise be arranged on workbench two ends chip cleaner tail wheel, be set on chip cleaner tail wheel and the chip removal carrier bar that can rotate with chip cleaner tail wheel and rotate and be arranged on the chip discharge end with chip discharge mouth of workbench end, described chip removal carrier bar and chip discharge end cooperatively interact.
The both sides of described workbench are respectively arranged with the horizontal clamp device of movable type of fixed horizontal clamp device and the different size adjustment horizontal spacing according to steel pipe bundle component.
The two ends, left and right of described workbench be respectively arranged with in order in process to longitudinal clamp device of the positioning and clamping in steel pipe bundle component length direction.
The middle part of the both sides of the conveying roller described in every root is separately installed with middle carrying roller, and described middle carrying roller abuts with conveying roller, and described middle carrying roller is installed on pedestal by middle roller rack.
For I shaped steel tube bank wing plate boring produce numerically controlled processing equipment, its primary structure composition and functional character as follows:
Pedestal: as Equipment Foundations part, for installing, connecting and other building block of fastening.
Chip cleaner tail wheel: as the vitals of chip cleaner, forms chip cleaner jointly with chip discharge end and chip removal carrier bar, and under the drive of chip cleaner driving motor, supports and drag chip removal carrier bar and make chip removal shuttling movement, chip got rid of from chip discharge end.
Conveying roller frame: for supporting by the conveying roller of chain gear transmission.
Conveying roller: several conveying roller is arranged in conveying roller frame, drags synchronous rotary by motor by sprocket wheel, common formation steel pipe bundle component processing workbench.
Gantry stand: for installing drill unit, and as equipment ground-engaging element, drive drill unit, run along base length direction (longitudinal direction), realize hole machined longitudinal register.
Rack pinion is secondary: the top being arranged on gantry stand, under horizontal servomotor drags, drives drill unit to run along base width direction (transverse direction), realizes the located lateral of hole machined.
Transverse mobile motor: be arranged on transverse slide carriage top, for driven wheel tooth bar transmission, drives each drill unit respectively along gantry stand transverse shifting, can realize the drilling location in each U-shaped steel pipe wing plate hole of steel pipe bundle.
Transverse slide carriage: be arranged on gantry stand with linear rolling guide, it adopts rolling linear guide install drill unit, under motor drag, drives drill unit to realize located lateral motion.
Multi-shaft gear box: as one of the important composition parts of drill unit, be installed on spindle motor bottom, by the single axial movement of motor, by driving gear pair, become and can drive two drilling motion of main shaft, realize the synchronous drilling of diplopore of each unit head.
Steel pipe bundle component: welded by several U-shaped steel pipe and a square steel tube and form, drilling adds man-hour, and horizontal location clamping on the table; On each U-shaped steel pipe, uniform three groups along its length (often organizing 2*2 wing plate hole) holes need processing.
Horizontal clamp device: the both sides being up and down arranged in workbench, side is fixed, and as component positioning datum, opposite side can transverse shifting, realizes clamping the side direction of workpiece.
Middle carrying roller: each conveying roller as workbench is slender rod piece, in order to improve the rigidity of conveying roller in process, avoids Long-Time Service to deform, therefore in the middle of adopting, carrying roller supporting way strengthens rigidity.
Longitudinal clamp device: be arranged on two ends, work left and right, in process, to the positioning and clamping in Workpiece length direction.
The beneficial effects of the utility model are embodied in:
1) many drill units: in order to can working (machining) efficiency be improved, and be applicable to the large actual conditions of steel pipe bundle surface member width size, special adopt many drill units to carry out synchronous drilling processing, have that working (machining) efficiency is high, position, hole precision is high, take processing place and the advantage such as to concentrate.
2) multiaxis drilling processing: on each drill unit, be equipped with two drilling main shafts, as shown in Figure 4, by spindle motor and shaft coupling, rotary motion is passed to final drive shaft, then through the transmission of gear driving pair, rotary motion is passed to two drilling main shafts, final drive two drill bits are done to rotate main motion, achieve single-power multi-axis drilling processing; Improve working (machining) efficiency, reduce power consumption of polymer processing, and also ensure that the required precision of each U-shaped steel pipe to every round column pitch.
3) conveying roller rigidity improves way: as the conveying roller of component devices workbench, for slender rod type parts, in drilling process, to rigidity be caused to weaken because length is excessive in the middle part of conveying roller, this will have a strong impact on the wing plate hole drill processing of steel pipe bundle component, in order to improve the integral rigidity of conveying roller, in the middle of conveying roller bottom adopts, the supporting way of carrying roller, solves the problem that conveying roller rigidity is weak.
Accompanying drawing explanation
Fig. 1 a is I shaped steel steel pipe bundle structural representation.
Fig. 1 b is U-shaped steel pipe bundle structural representation.
Fig. 2 is the utility model overall structure front view.
Fig. 3 is the utility model overall structure top view.
Fig. 4 is the utility model overall structure side view.
Fig. 5 a is the utility model drill unit partial structurtes schematic diagrames.
Fig. 5 b is the utility model drill unit overall structure schematic diagram.
Fig. 6 a is carrier roller integral structural representation in the middle of the utility model.
Fig. 6 b is carrying roller partial structurtes schematic diagram in the middle of the utility model.
Detailed description of the invention
With reference to Fig. 1 a to Fig. 6 b, steel pipe bundle wing plate hole numerically controlled processing equipment, comprise the pedestal 1 play supporting role, be furnished with some conveying rollers 4 along parallel on the length direction of described pedestal 1, some described conveying rollers 4 are in order to form steel pipe bundle component 12 processing workbench;
Described pedestal 1 is provided with can along the gantry stand 5 in order to install some drill units of the length direction movement of pedestal, and described drill unit 8 can along described gantry stand 5 transverse shifting; The bottom of described drill unit 8 is provided with the drill bit 11 in order to steel pipe bundle component hole tool.
Described gantry stand 5 is provided with transverse slide carriage 9, described transverse slide carriage 9 is arranged on gantry stand 5 by linear rolling guide, and the top of described transverse slide carriage 9 is provided with transverse mobile motor 7, described transverse slide carriage 9 drives drill unit 8 along gantry stand 5 transverse shifting.
The top of described gantry stand 5 is also provided with rack pinion pair 6, described rack pinion secondary 6 drives with described transverse mobile motor 7 and is connected, the drill unit 8 described in some under rack pinion pair 6 acts on respectively along gantry stand 5 transverse shifting.
Described drill unit 8 comprises spindle motor 81 and multi-shaft gear box 10, the upper end of described spindle motor 81 connects shaft coupling 82, lower end is provided with described multi-shaft gear box 10, described multi-shaft gear box comprises final drive shaft 103, the both sides of described final drive shaft 103 are in transmission connection respectively by gear driving pair 102 and a main shaft 101, and the bottom of described main shaft 101 is provided with described drill bit 11.
Some described conveying rollers 4 are arranged on pedestal 1 by conveying roller frame 3, and described conveying roller 4 passes through chain gear transmission by motor.
The below of described conveying roller frame 3 is provided with the chip cleaner for discharging chip, described chip cleaner comprise be arranged on workbench two ends chip cleaner tail wheel 2, be set on chip cleaner tail wheel 2 and the chip removal carrier bar that can rotate with chip cleaner tail wheel and rotate and be arranged on the chip discharge end 16 with chip discharge mouth of workbench end, described chip removal carrier bar and chip discharge end 16 cooperatively interact.
The both sides of described workbench are respectively arranged with the horizontal clamp device of movable type of fixed horizontal clamp device 13 and the different size adjustment horizontal spacing according to steel pipe bundle component.
The two ends, left and right of described workbench be respectively arranged with in order in process to longitudinal clamp device 15 of the positioning and clamping in steel pipe bundle component length direction.
The middle part of the both sides of the conveying roller described in every root is separately installed with middle carrying roller 14, and described middle carrying roller 14 abuts with conveying roller, and described middle carrying roller 14 is installed on pedestal 1 by middle roller rack 141.
For I shaped steel tube bank wing plate boring produce numerically controlled processing equipment, its primary structure composition and functional character as follows:
Pedestal: as Equipment Foundations part, for installing, connecting and other building block of fastening.
Chip cleaner tail wheel: as the vitals of chip cleaner, forms chip cleaner jointly with chip discharge end and chip removal carrier bar, and under the drive of chip cleaner driving motor, supports and drag chip removal carrier bar and make chip removal shuttling movement, chip got rid of from chip discharge end.
Conveying roller frame: for supporting by the conveying roller of chain gear transmission.
Conveying roller: several conveying roller is arranged in conveying roller frame, drags synchronous rotary by motor by sprocket wheel, common formation steel pipe bundle component processing workbench.
Gantry stand: for installing drill unit, and as equipment ground-engaging element, drive drill unit, run along base length direction (longitudinal direction), realize hole machined longitudinal register.
Rack pinion is secondary: the top being arranged on gantry stand, under horizontal servomotor drags, drives drill unit to run along base width direction (transverse direction), realizes the located lateral of hole machined.
Transverse mobile motor: be arranged on transverse slide carriage top, for driven wheel tooth bar transmission, drives each drill unit respectively along gantry stand transverse shifting, can realize the drilling location in each U-shaped steel pipe wing plate hole of steel pipe bundle.
Transverse slide carriage: be arranged on gantry stand with linear rolling guide, it adopts rolling linear guide install drill unit, under motor drag, drives drill unit to realize located lateral motion.
Multi-shaft gear box: as one of the important composition parts of drill unit, be installed on spindle motor bottom, by the single axial movement of motor, by driving gear pair, become and can drive two drilling motion of main shaft, realize the synchronous drilling of diplopore of each unit head.
Steel pipe bundle component: welded by several U-shaped steel pipe and a square steel tube and form, drilling adds man-hour, and horizontal location clamping on the table; On each U-shaped steel pipe, uniform three groups along its length (often organizing 2*2 wing plate hole) holes need processing.
Horizontal clamp device: the both sides being up and down arranged in workbench, side is fixed, and as component positioning datum, opposite side can transverse shifting, realizes clamping the side direction of workpiece.
Middle carrying roller: each conveying roller as workbench is slender rod piece, in order to improve the rigidity of conveying roller in process, avoids Long-Time Service to deform, therefore in the middle of adopting, carrying roller supporting way strengthens rigidity.
Longitudinal clamp device: be arranged on two ends, workbench left and right, in process, to the positioning and clamping in Workpiece length direction.
In the present embodiment, the production process of steel pipe bundle wing plate hole numerically controlled processing equipment is as follows:
1, the lifting of steel pipe bundle component and location: steel pipe bundle component winches on workbench with crane gear by operating personnel, after smoothly putting, being close to side, end positioning and clamping mechanism, side is carried out to steel pipe bundle component, hold each to and top clamping.
2, the position adjustment of drill unit: because the U-shaped steel pipe forming steel pipe bundle component has different size, then the wing plate pitch of holes of each steel pipe bundle component is not identical yet, before utilizing drill unit to carry out synchronous drilling to each U-shaped steel pipe, need to adjust the level interval of drill unit and vertical height, to meet the requirement of different size steel pipe bundle wing plate pitch of holes; Lengthwise position adjustment relies on the lengthwise movement of gantry stand to realize, and the adjustment of transverse holes position relies on each drill unit to come along the transverse shifting of gantry stand.
3, the drilling in steel pipe bundle wing plate hole: after the spacing adjusting each drill unit, can often organize wing plate hole to steel pipe bundle component and carry out synchronous drilling automatically.The rotary motion of drill bit is rotated to drag by spindle motor and realizes, and moving up and down of drill bit is promoted by the hydraulic cylinder moved both vertically.During drilling, each unit head is adopted to be responsible for the processing method in three groups of (every single u-shaped steel pipe is often organized wing plate hole and have 2*2 hole) wing plate holes on each U-shaped steel pipe respectively, each wing plate hole forms through hole by upper and lower wing plate hole, each drill unit, with two drilling main shafts, can be processed two holes of the often row on U-shaped steel pipe simultaneously.First, from first row two holes in first group of hole, one end of steel pipe bundle, each drill unit under automatic control, carries out synchronous drilling processing.After two hole drillings of the first row on each U-shaped steel pipe complete, each drill unit is driven by gantry stand, moves to the position place, second row two holes in first group of hole, and carries out Drilling operation.If the U-shaped steel pipe quantity of composition steel pipe bundle is more than the quantity of equipment drill unit, then after the position drilling of first batch of hole machines, each drill unit will realize vertically moving along gantry stand, automatically the position place that do not hole is navigated to, proceed drilling processing, until the whole drilling in often group hole of steel pipe bundle completes.
4, after steel pipe bundle component first group of wing plate hole drilling, under the instruction of digital control system, gantry stand drives each drill unit, automatic cross positions drilling to the first round position place in second group of hole, circulation drilling processing like this, until three of a steel pipe bundle component groups of whole completion of processing in wing plate hole.
5, after the whole wing plate hole machined of steel pipe bundle component, operating personnel use crane gear, are unloaded by steel pipe bundle component from conveying roller workbench, and prepare the hole machined work carrying out next steel pipe bundle component.
Content described in this description embodiment is only enumerating the way of realization of inventive concept; protection domain of the present utility model should not be regarded as being only limitted to the concrete form that embodiment is stated, protection domain of the present utility model also and conceive the equivalent technologies means that can expect according to the utility model in those skilled in the art.
Claims (9)
1. steel pipe bundle wing plate hole numerically controlled processing equipment, comprises the pedestal play supporting role, it is characterized in that: be furnished with some conveying rollers along parallel on the length direction of described pedestal, and some described conveying rollers are in order to form steel pipe bundle component processing workbench;
Described pedestal is provided with can along the gantry stand in order to install some drill units of the length direction movement of pedestal, and described drill unit can along described gantry stand transverse shifting; The bottom of described drill unit is provided with the drill bit in order to steel pipe bundle component hole tool.
2. steel pipe bundle wing plate hole as claimed in claim 1 numerically controlled processing equipment, it is characterized in that: described gantry stand is provided with transverse slide carriage, described transverse slide carriage is arranged on gantry stand by linear rolling guide, and the top of described transverse slide carriage is provided with transverse mobile motor, described transverse slide carriage drives drill unit along gantry stand transverse shifting.
3. steel pipe bundle wing plate hole as claimed in claim 2 numerically controlled processing equipment, it is characterized in that: the top of described gantry stand is also provided with rack pinion pair, the secondary driving with described transverse mobile motor of described rack pinion is connected, the drill unit described in some under rack pinion side effect respectively along gantry stand transverse shifting.
4. the steel pipe bundle wing plate hole numerically controlled processing equipment as described in one of claims 1 to 3, it is characterized in that: described drill unit comprises spindle motor and multi-shaft gear box, the upper end of described spindle motor connects shaft coupling, lower end is provided with described multi-shaft gear box, described multi-shaft gear box comprises final drive shaft, the both sides of described final drive shaft are connected with a spindle drive respectively by gear driving pair, and the bottom of described main shaft is provided with described drill bit.
5. steel pipe bundle wing plate hole as claimed in claim 4 numerically controlled processing equipment, is characterized in that: some described conveying rollers are arranged on pedestal by conveying roller frame, and described conveying roller passes through chain gear transmission by motor.
6. steel pipe bundle wing plate hole as claimed in claim 5 numerically controlled processing equipment, it is characterized in that: the below of described conveying roller frame is provided with the chip cleaner for discharging chip, described chip cleaner comprise be arranged on workbench two ends chip cleaner tail wheel, be set on chip cleaner tail wheel and the chip removal carrier bar that can rotate with chip cleaner tail wheel and rotate and be arranged on the chip discharge end with chip discharge mouth of workbench end, described chip removal carrier bar and chip discharge end cooperatively interact.
7. steel pipe bundle wing plate hole as claimed in claim 6 numerically controlled processing equipment, is characterized in that: the both sides of described workbench are respectively arranged with the horizontal clamp device of movable type of fixed horizontal clamp device and the different size adjustment horizontal spacing according to steel pipe bundle component.
8. steel pipe bundle wing plate hole numerically controlled processing equipment as claimed in claims 6 or 7, is characterized in that: the two ends, left and right of described workbench be respectively arranged with in order in process to longitudinal clamp device of the positioning and clamping in steel pipe bundle component length direction.
9. steel pipe bundle wing plate hole as claimed in claim 8 numerically controlled processing equipment, it is characterized in that: the middle part of the both sides of every conveying roller described in root is separately installed with middle carrying roller, and described middle carrying roller abuts with conveying roller, described middle carrying roller is installed on pedestal by middle roller rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520333142.XU CN204673007U (en) | 2015-05-21 | 2015-05-21 | Steel pipe bundle wing plate hole numerically controlled processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520333142.XU CN204673007U (en) | 2015-05-21 | 2015-05-21 | Steel pipe bundle wing plate hole numerically controlled processing equipment |
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| CN204673007U true CN204673007U (en) | 2015-09-30 |
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| CN201520333142.XU Active CN204673007U (en) | 2015-05-21 | 2015-05-21 | Steel pipe bundle wing plate hole numerically controlled processing equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874830A (en) * | 2015-05-21 | 2015-09-02 | 杭萧钢构股份有限公司 | Numerical control machining device for steel pipe bundle flange hole |
| CN111014826A (en) * | 2019-11-27 | 2020-04-17 | 安徽艾格赛特电机科技有限公司 | Motor base machining method |
-
2015
- 2015-05-21 CN CN201520333142.XU patent/CN204673007U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874830A (en) * | 2015-05-21 | 2015-09-02 | 杭萧钢构股份有限公司 | Numerical control machining device for steel pipe bundle flange hole |
| CN111014826A (en) * | 2019-11-27 | 2020-04-17 | 安徽艾格赛特电机科技有限公司 | Motor base machining method |
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