In prior art, automotive seat bag circle adopts progressive die Continuous maching to form usually, namely in the punching stroke of forcing press, by punch material strip raw material, a secondary mould completes multi-step forming processes with several different station simultaneously, the every punching press of mould completes once, and material strip fixed-distance moving once, forms required product to final cut-out.
Chinese Patent Application No. 2014100817027 discloses the application for a patent for invention that a kind of name is called " pay-off and manipulator thereof ", it comprises two guide rails, and the mechanical arm be movably installed between two guide rails, crossbeam on mechanical arm has an extension arm at least, described extension arm has free end, and it is provided with adsorbent equipment; Conveying device comprises driving-belt, and is arranged on the bracing frame of driving-belt both sides, and two guide rails assemblings are on this bracing frame.This pay-off and manipulator thereof are applicable to after film prints, and need feeding to deliver to baking machine carries out the occasion of toasting again, and manipulator is wherein used for feeding, and conveying device is used for feeding.Because this application is the feeding again of first feeding, so this structure is not suitable for the occasion of first feeding feeding again, therefore it is not suitable for the feeding of present patent application.
China Patent No. 2013206232840 discloses the utility model patent that a kind of name is called " quantitative material feeder ", and it is a kind of quantitative material feeder for producing for thermosetting plastics, to reach the object that different product different parts adds varying number raw material.Because these utility model technical issues that need to address how to make particular plastics raw material quantitatively carry, have nothing to do, as long as particular plastics raw material quantitative can be carried so its technical scheme is just inevitable with specific shape of product; That is, it is not suitable for a kind of conveying of metal material belt forming process.
Chinese Patent Application No. 2014100751509 discloses the application for a patent for invention that a kind of name is called " cross feeding punching press packaging thermoplastic integrated apparatus and using method " thereof, and simultaneously it a kind ofly in product processing, possess cross feeding, punching press, the process equipment of packaging and thermoplastic function and using method thereof.Because this application is used for carrying out the cross feeding of product, punching press, packaging and thermoplastic specially simultaneously, therefore it is not suitable for the feeding of present patent application equally.
In addition, the equipment about conveying steel bar is also had.
Above patent application and prior art due to their utility model object and technical problem to be solved all different, cause their technical conceive and the difference of technical scheme, this is comprising the difference of structure and method for this reason.For this reason, they just can not combine the feeding in order to present patent application simply, otherwise structural design can be caused more complicated, or can not implement, or percent defective is too high, etc.
Utility model content
Technical problem to be solved in the utility model overcomes above-mentioned deficiency existing in prior art, and a kind of pay-off making automotive seat bag circle is provided, material strip is first sent into feed mechanism blanking by it, and then the disk formed after blanking is carried, automotive seat bag circle is formed until final; The step such as shaping of feeding, blanking, feeding and bag circle is wherein needed to complete successively at this.
The utility model solves the problems of the technologies described above adopted technical scheme: the pay-off of this making automotive seat bag circle comprises feed mechanism and the mechanical arm drive mechanism of coupling mutually, and mechanical tong, mechanical arm and arm slideway, machinery tong is fixed on mechanical arm, mechanical arm and arm slideway are slidably matched and can be up and down all around, arm slideway is positioned at mechanical arm drive mechanism, it is characterized in that:
Also be provided with the upper die and lower die and manipulator push pedal that match with feed mechanism and mechanical arm drive mechanism, described upper and lower mould lays respectively at the upper and lower of mechanical tong, one end of manipulator push pedal is connected with arm slideway and moves with mechanical arm simultaneously, and the other end is positioned at below blanking rack; The material strip sent into from feed mechanism is carried out blanking forming disk, and then disk clamping is carried.
Described feed mechanism comprises feeding main body, slide unit guide rail, has the feeding slipway of material strip groove, and slide unit guide rail is fixed in feeding main body, and feeding slipway coordinates with slide unit slide, and blanking rack is fixed on counterdie; To form special feed mechanism, it can coordinate preferably with the upper and lower mould of mould and mechanical arm drive mechanism.
Described blanking rack has the discharging opening of upright opening and through blanking rack, described upright opening and patrix blanking die match, and discharging opening and counterdie and manipulator push pedal match; Make material strip, patrix blanking die, manipulator push pedal and feed station all must corresponding thereto, the effect serving a center convergence He form a connecting link.
Also be provided with multiple station, each described station is fixed on counterdie and each station is spaced from each other; So that make the disk that sweeps away more convenient, carry and be shaped exactly.
Described mechanical arm comprises forward and backward mechanical arm, they are parallel to each other and lay respectively at the both sides, front and back of blanking rack, mechanical tong one_to_one corresponding on two mechanical arms, and often pair of corresponding lower mold station of mechanical tong, to make the disk clamping that sweeps away more convenient and conveying is more accurate.
Station described in the utility model comprises wait station, it is fixed with the locating piece of a band radian, and the height of this locating piece is greater than the thickness of disk, so that disk is spacing, prevents manipulator push pedal from disk is pushed through position.
Feeding main body described in the utility model, front mechanical arm, manipulator push pedal, rear mechanical arm are arranged in order in the longitudinal direction, described manipulator push pedal, blanking station, wait station, feed station, bag circle forming station are arranged in order in the lateral direction, described patrix, blanking rack, mechanical tong, counterdie are arranged in order in the vertical direction, feed mechanism of the present utility model, manipulator mechanism and mould three can be coordinated better, form a kind of package integrated functions as one, and successfully can reach the object of feeding.
Arm slideway described in the utility model has two, and they lay respectively at the two ends of forward and backward mechanical arm, and make the motion of mechanical arm more accurate, robot manipulator structure is simpler.
Manipulator push pedal described in the utility model one end in blanking rack is circular arc, matches with disk, convenient promotion.
Mechanical tong described in the utility model, being circular arc towards one end of station, matches with disk, convenient clamping.
Material strip groove on feeding slipway described in the utility model is equal with its lower plane height of blanking material strip groove on blanking rack, puts in place accurately after entering blanking rack.
The utility model compared with prior art, there is following obvious advantage and effect: 1, feeding machine structure is reasonable in design, compact, feeding is convenient, accurate, reliable, integrates the several functions such as feeding, manipulator feeding and mould punching material, and they is organically combined; 2, feeding method adopts the technical scheme of " first feeding feeding again ", namely first material strip is sent into feed mechanism, and then disk takes out after forming disk and is delivered to each station by blanking again, forms automotive seat bag circle until final; This discharging method uniqueness material-saving again, operation is rationally simple again, not only saves cost, also improves quality.
Detailed description of the invention
See Fig. 1, embodiment of the present utility model comprises material strip 1, feed mechanism 2, mechanical arm drive mechanism 3, manipulator auxiliary body 4, patrix 5 and counterdie 6; Material strip 1 is metal material belt, it is positioned at feed mechanism 2, feed mechanism 2 and mechanical arm drive mechanism 3 are mated mutually, the action simultaneously of mechanical arm drive mechanism 3 and manipulator auxiliary body 4, and patrix 5 and counterdie 6 to lay respectively in feed mechanism 2 above and below blanking rack 24.
Feed mechanism 2 comprises feeding main body 21, slide unit guide rail 22, feeding slipway 23 and blanking rack 24, and slide unit guide rail 22 is fixed in feeding main body 21, and feeding slipway 23 and slide unit guide rail 22 are slidably matched, and blanking rack 24 is fixed on counterdie 6; Feeding slipway 23 has material strip groove 231, need through this material strip groove 231 when material strip 1 is carried; In the present embodiment, the lower plane of material strip groove 231 is equal with the upper level of blanking rack 24.
Blanking rack 24 on feed mechanism 2 also has the discharging opening 243 of upright opening 242 and through blanking rack 24, upright opening 242 matches with the blanking die of patrix 5, and discharging opening 243 matches with counterdie 6 and manipulator push pedal 33.
See Fig. 2, this is the position situation that the disk in the present embodiment on material strip 1 specifically arranges.
Due to the most waste material of single-row stock layout, and every more many more material-savings of columns, but consider the combined influence of the complexity that feed mechanism 2 runs and material strip 1 width, material strip 1 in feeding method of the present utility model and feed mechanism embodiment determines that employing three row stock layout is arranged, namely the three row stock layouts that the width of material strip 1 misplaces from top to down according to disk 12 are arranged, in the present embodiment, first disk 121 to be rushed of three continuous arranged askew, second disk 122 to be rushed, 3rd its line of disk 123 to be rushed and disk center line 13 are on the same line, the disk center line 13 often arranging arranged askew is parallel to each other, often the vertical center line 14 of row disk 12 on the same line and be parallel to each other, gap 15 is all had between all disks 12, to reserve distance to the equipment that may occur or action error, ensure the Forming Quality that disk 12 is final.
" three row stock layouts " mentioned here refers to: vertical is row, and level is row, so there are three row in vertical direction." dislocation " refers to: disk 12 has height in the horizontal direction, and namely the first disk 121, second to be rushed disk 122 to be rushed, the 3rd disk 123 to be rushed have height in the horizontal direction; Because dislocation makes the more convenient also relative material-saving of feeding, so the first disk 121, second to be rushed disk 122 to be rushed, the 3rd disk 123 to be rushed arranged askew and continuous Heterogeneous Permutation continuously, and continuous arrangement in the vertical direction.
In the present embodiment/this figure, the overall width h3 of material strip 1 is 287mm, the diameter of phi of disk 12 is 100.4mm, two the adjacent disk of dislocation such as distance h2 between the first disk 121, second to be rushed disk 122 to be rushed are 90mm, and two vertical adjacent disk such as distance h1 between the first disk 121 to be rushed, the 4th disk 124 to be rushed are 103.6mm.
11 is waste material.
See Fig. 3, this is the situation that in the present embodiment, material strip 1 slides in feed mechanism 2.
Material strip 1 enters from the primary importance of feeding slipway 23 and puts in place, and now the center line 1211 of the first disk 121 to be rushed on feed direction overlaps with the center line 211 of feeding main body 21 at feed direction.Then material sweeps away and forms disk 12(and sees the second place by patrix blanking die).
Feeding slipway 23 slides into second place position with material strip 1 on slide unit guide rail 22, the center line 1221 of the second disk 122 to be rushed on feed direction is overlapped with the center line 211 of feeding main body 21 at feed direction, then material sweeps away and forms disk 12(and sees the 3rd position by patrix blanking die), now, the vertical center line 11 of the center line 1221 of the second disk 122 to be rushed, the center line 211 of feeding main body 21 and material strip 1 on the same line.
Feeding slipway 23 slides into the 3rd position, position with material strip 1 on slide unit guide rail 22, and the center line 1231 of the 3rd disk 123 to be rushed on feed direction is overlapped with the center line 211 of feeding main body 21 at feed direction; Then material sweeps away and forms disk 12(and sees the 4th position by patrix blanking die).
Then feeding slipway 23 slides again with material strip 1 and gets back to primary importance on slide unit guide rail 22, and now, the center line 1241 of the 4th disk 124 to be rushed on feed direction overlaps with the center line 211 of feeding main body 21 at feed direction, by that analogy.
In the present embodiment, the distance h4 that material strip 1 slides into the second place from primary importance is 90mm, the inner surface of feeding slipway 23 is 436.4mm to the distance h5 that material strip 1 puts in place between position, the distance h6 of material strip 1 between the top of primary importance to second place top is 51.8mm, i.e. h6=1/2h1.
See Fig. 1, Fig. 4, in the present embodiment, forward and backward mechanical tong 35,34 is fixed on forward and backward mechanical arm 32,31, forward and backward mechanical arm 32,31 and left and right arm slideway 361,362 are slidably matched and can be up and down all around, and left and right arm slideway 361,362 lays respectively at the two ends of the forward and backward mechanical arm 32,31 in mechanical arm drive mechanism 3 and manipulator auxiliary body 4.In addition, also be provided with match with feed mechanism 2 and mechanical arm drive mechanism 3 patrix 5, counterdie 6 and manipulator push pedal 33, upper and lower mould 5,6 lays respectively at the upper and lower of forward and backward mechanical tong 35,34, one end of manipulator push pedal 33 is connected with left arm slideway 361 and moves with forward and backward mechanical arm 32,31 simultaneously, and the other end is positioned at the below of blanking rack 24.
The feeding main body 21 of the present embodiment, front mechanical arm 32, manipulator push pedal 33, rear mechanical arm 32 are arranged in order in the longitudinal direction, manipulator push pedal 33, blanking station 62, wait station 63, first feed station 65, second feed station 66, the 3rd feed station 67 and bag circle forming station 68 are arranged in order in the lateral direction, and patrix 5, blanking rack 24, mechanical tong, counterdie 6 are arranged in order in the vertical direction.
The counterdie 5 of the present embodiment is fixed with blanking station 62, waits for that station 62, first feed station 65, second feed station 66, the 3rd feed station 67 and bag enclose forming station 68, above all stations are spaced from each other; Waiting for the locating piece 64 station 63 being also fixed with a band radian 641, the thickness that the height of this locating piece 64 is greater than disk 12 is fixed.
The forward and backward mechanical arm 32,31 of the present embodiment is parallel to each other, forward and backward mechanical tong 35,34 one_to_one corresponding on it, and often pair of corresponding lower mold station of mechanical tong.
Manipulator push pedal 33 one end in blanking rack 24 of the present embodiment is circular arc 331, and forward and backward mechanical tong 35,34 is being respectively circular arc 351,341 towards one end of station.
During use, inserted by material strip 1 in the material strip groove 231 of feeding slipway 23, under the effect of electric control box, material strip 1 is sent to blanking rack 24 and puts in place.Certainly, in order to material strip 1 facilitates blanking rack 24, also running roller can be set between feeding slipway 23 and blanking rack 24.When material strip 1 is after blanking rack 24 puts in place, by electric control box, material swept away by the patrix blanking die (not marking in the present embodiment) in patrix 5 again and form disk 12, and then make mechanical arm drive mechanism 3 and manipulator auxiliary body 4 action simultaneously, complete the feeding of each station, until make bag circle 10.
See Fig. 4-Fig. 9, this is the whole course of action that manipulator is described for the first disk in the utility model embodiment.
When mechanical arm drive mechanism 3 does not start as shown in Figure 5; After disk 12 is swept away, forward and backward mechanical arm 32,31 upwards also inwardly motion simultaneously before this, manipulator push pedal 33 also moves upward simultaneously, sees Fig. 6; When forward and backward mechanical arm 32,31 moves right simultaneously, manipulator push pedal 33 has also shifted disk 12 onto wait station 63 from blanking station 62 to the right simultaneously, sees Fig. 4 and Fig. 7; When forward and backward mechanical arm 32,31 moves upwardly and outwardly simultaneously, manipulator push pedal 33 also moves upward simultaneously, sees Fig. 8; Not only but also got back to Fig. 5 position finally, when forward and backward mechanical arm 32,31 is simultaneously to left movement, manipulator push pedal 33 also simultaneously to left movement, now resets, sees Fig. 9.Repeat above-mentioned action.
It should be noted that, in above-mentioned whole action, forward and backward mechanical arm 32,31 does not contact with disk 12, and when carrying out next repetitive operation, forward and backward mechanical arm 32,31 just starts clamping wafer 12 and transports.
See Fig. 1-Fig. 9, concrete feeding method of the present utility model carries out according to following steps:
1, material strip 1 to enter blanking rack 24 from the primary importance of feeding slipway 23 and puts in place, and now the first disk 121 to be rushed overlaps with the center line 211 of feeding main body 21 at feed direction at the center line 1211 of feed direction.
2, patrix blanking die is descending, and carry out punching material by upright opening 242 to the first disk 121 to be rushed, the disk 12 swept away drops down onto blanking station 62, and then patrix blanking die is up.
3, mechanical arm drive mechanism 3 drives, and the first disk is shifted onto and waited for station 63, then return by manipulator push pedal 33.
4, feeding slipway 23 slides into the second place on slide unit guide rail 22, and the second disk 122 to be rushed is overlapped with the center line 211 of feeding main body 21 at feed direction at the center line 1221 of feed direction; Then patrix blanking die makes the second disk 122 to be rushed drop down onto blanking station 62.
5, the first disk is clipped to the first feed station 65 from wait station 63 by the first forward and backward mechanical tong 351,341 by forward and backward mechanical tong 35,34, and meanwhile, the second disk is shifted onto and waited for station 63 by manipulator push pedal 33.
By that analogy, when feeding slipway 23 slides into the 3rd position, the 3rd disk 123 to be rushed is overlapped with the center line 211 of feeding main body 21 at feed direction at the center line 1231 of feed direction; Repeat above-mentioned action, while the 3rd disk is clipped to wait station 63 by the first forward and backward mechanical tong 351,341 from blanking station 62, first disk has been clipped to the forward and backward mechanical tong 352,342 of the second feed station 66, second from the first feed station 65 and the second disk has been clipped to the first feed station 65 from wait station 63 by the 3rd forward and backward mechanical tong 353,343.
When slide by third time on slide unit guide rail 22 for feeding slipway 23, get back to again primary importance, repeated above-mentioned action.
" all around " described in the application refers to: the description under Fig. 1 or Fig. 7 state, and X-axis line direction is left and right directions, with material strip direction of advance for fore-and-aft direction.
For convenience of describing, disk 12 herein starts to the shape in shaping each operation front of bag circle 10 for blanking.
By foregoing description, those skilled in the art can implement.
Above content described in this description is only to the explanation of the utility model structure example; And the utility model parts title of getting also can be different, all equivalences of doing according to structure, feature and the principle described in the utility model inventional idea or simple change, be included in the protection domain of the utility model patent.