CN204657795U - A kind of thin-walled ring parts positioning welding fixture - Google Patents
A kind of thin-walled ring parts positioning welding fixture Download PDFInfo
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- CN204657795U CN204657795U CN201520234143.9U CN201520234143U CN204657795U CN 204657795 U CN204657795 U CN 204657795U CN 201520234143 U CN201520234143 U CN 201520234143U CN 204657795 U CN204657795 U CN 204657795U
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Abstract
本实用新型涉及一种薄壁环类零件定位焊接夹具,属于加工领域。本实用新型包括:底板,在底板上对称设置有第一定位块,在第一定位块上方对称设置有第二定位块,第二定位块的顶部设有弧形槽,在第一定位块垂直中心线右侧45°设置第三定位块。本实用新型底板上安装有顶部开有弧形定位槽的第二定位块及放置芯轴的第一定位块,工作时,工人只需将环形零件放入弧形定位槽内固定,轴类零件套装在芯轴上,加工的零部件装配的位置已经定位,为了更加快捷装配,设置第三定位块,将“凸”字形上的侧板与环形零件固定,环形零件45°方向即可确定,节约工人装配时测量尺寸的时间。用压板及销轴将零件固定可以控制焊接变形。
The utility model relates to a positioning welding fixture for thin-walled ring parts, which belongs to the field of processing. The utility model comprises: a bottom plate, a first positioning block is arranged symmetrically on the bottom plate, a second positioning block is symmetrically arranged above the first positioning block, an arc-shaped groove is arranged on the top of the second positioning block, and an arc groove is arranged on the top of the first positioning block. A third positioning block is set at 45° to the right of the center line. The bottom plate of the utility model is equipped with a second positioning block with an arc-shaped positioning groove on the top and a first positioning block for placing the mandrel. When working, the worker only needs to put the ring parts into the arc-shaped positioning groove to fix, and the shaft parts Set on the mandrel, the assembly position of the processed parts has been positioned. For faster assembly, a third positioning block is set to fix the side plate on the "convex" shape with the ring part. The 45° direction of the ring part can be determined. Save time for workers to measure dimensions during assembly. Fixing the parts with a pressure plate and a pin can control welding deformation.
Description
技术领域 technical field
本实用新型涉及一种薄壁环类零件精确定位焊接,属于加工领域。 The utility model relates to precise positioning welding of thin-walled ring parts, which belongs to the field of processing.
背景技术 Background technique
随着焊接技术的发展,焊接的经济性得到认可,产品单件化的趋势日益明显,焊接结构件在工业生产中的应用越来越广泛。如采煤用的液压支架、风力发电机的风机底座都属于大型焊接结构件。但是焊接结构件最容易出现的普遍问题就是焊接变形,焊接变形是由于焊接过程母材受热膨胀同时焊后冷却收缩过程热量不均匀造成。控制焊接结构件的焊接变形,成为决定产品质量的关键。 With the development of welding technology, the economy of welding has been recognized, the trend of single-piece products is becoming more and more obvious, and the application of welded structural parts in industrial production is becoming more and more extensive. For example, hydraulic supports for coal mining and fan bases for wind turbines are all large welded structural parts. However, the common problem that is most likely to occur in welded structural parts is welding deformation. Welding deformation is caused by uneven heat during the welding process of base metal thermal expansion and post-weld cooling contraction. Controlling the welding deformation of welded structural parts has become the key to determine product quality.
实用新型内容 Utility model content
本实用新型的目的在于提供一种薄壁环类零件定位焊接夹具,该夹具解决了焊接过程薄壁环类零件产生变形问题,减少工人装配测量时间,提高加工效率,保证产品焊接质量。 The purpose of the utility model is to provide a positioning welding fixture for thin-walled ring parts, which solves the deformation problem of thin-walled ring parts during welding, reduces the assembly and measurement time of workers, improves processing efficiency, and ensures product welding quality.
技术解决方案: Technical solution:
本实用新型包括:底板,在底板上对称设置有安装芯轴的第一定位块,在第一定位块上方对称设置有内端面为弧形的第二定位块,第二定位块的顶部设有与弧形端面相对应的弧形槽,弧形槽的圆心与第一定位块的水平中心相距430±0.1mm。 The utility model comprises: a base plate, on which a first positioning block for installing a mandrel is symmetrically arranged, and a second positioning block whose inner end surface is arc-shaped is symmetrically arranged above the first positioning block, and the top of the second positioning block is provided with For the arc groove corresponding to the arc end face, the distance between the center of the arc groove and the horizontal center of the first positioning block is 430±0.1mm.
所述弧形槽的外弧形槽半径为417mm,内弧形槽半径为405mm,深度为50mm。 The radius of the outer arc groove of the arc groove is 417mm, the radius of the inner arc groove is 405mm, and the depth is 50mm.
所述第二定位块上设有压板,压板上设有调节孔。 The second positioning block is provided with a pressing plate, and the pressing plate is provided with an adjustment hole.
本实用新型还包括形状为“凸”字形的第三定位块,第三定位块设置在第一定位块垂直中心线右侧45°处,第三定位块低位处对称设置有侧板。 The utility model also includes a third positioning block in a "convex" shape, the third positioning block is arranged at 45° to the right of the vertical centerline of the first positioning block, and side plates are symmetrically arranged at the lower position of the third positioning block.
本实用新型底板上安装有顶部开有弧形定位槽的第二定位块及放置芯轴的第一定位块,工作时,工人只需将环形零件放入弧形定位槽内固定,轴类零件套装在芯轴上,加工的零部件装配的位置已经定位,为了更加快捷装配,设置第三定位块,将“凸”字形上的侧板与环形零件固定,环形零件45°方向即可确定,节约工人装配时测量尺寸的时间。用压板及销轴将零件固定可以控制焊接变形。 The bottom plate of the utility model is equipped with a second positioning block with an arc-shaped positioning groove on the top and a first positioning block for placing the mandrel. When working, the worker only needs to put the ring parts into the arc-shaped positioning groove to fix, and the shaft parts Set on the mandrel, the assembly position of the processed parts has been positioned. For faster assembly, a third positioning block is set to fix the side plate on the "convex" shape with the ring part. The 45° direction of the ring part can be determined. Save time for workers to measure dimensions during assembly. Fixing the parts with a pressure plate and a pin can control welding deformation.
附图说明 Description of drawings
图1为本实用新型加工零件结构主视图; Fig. 1 is the front view of the utility model processing part structure;
图2为本实用新型加工零件结构A-A剖视图; Fig. 2 is A-A cross-sectional view of the utility model processing part structure;
图3为本实用新型加工零件结构B向视图; Fig. 3 is a B-direction view of the utility model processing part structure;
图4为本实用新型加工零件结构A向视图; Fig. 4 is the A-direction view of the processing part structure of the utility model;
图5 为本实用新型结构示意图。 Fig. 5 is a structural schematic diagram of the utility model.
具体实施方式 Detailed ways
本实用新型包括:底板1,在底板1上对称设置有安装芯轴5的第一定位块2,在第一定位块2的上方外侧对称焊接有内端面为弧形的第二定位块3,第二定位块3的顶部设有与弧形端面相对应的弧形槽,弧形槽的圆心与第一定位块2的水平中心相距430±0.1mm,所述弧形槽的外弧形槽半径为417mm,内弧形槽半径为405mm,深度为50mm,弧形槽的垂直中心线与芯轴5的垂直中心线重合;在第一定位块垂直中心线右侧45°角处固定安装有形状为“凸”字形第三定位块4,第三定位块低位处对称设置有侧板8;第二定位块上设有压板,压板上开有螺栓调节孔。 The utility model includes: a base plate 1, on which a first positioning block 2 for installing a mandrel 5 is symmetrically arranged, and a second positioning block 3 with an arc-shaped inner end face is welded symmetrically on the outer side above the first positioning block 2, The top of the second positioning block 3 is provided with an arc-shaped groove corresponding to the arc-shaped end face, and the center of the arc-shaped groove is 430 ± 0.1 mm away from the horizontal center of the first positioning block 2. The outer arc-shaped groove of the arc-shaped groove The radius is 417mm, the radius of the inner arc-shaped groove is 405mm, and the depth is 50mm. The vertical centerline of the arc-shaped groove coincides with the vertical centerline of the mandrel 5; a The shape is a "convex" shaped third positioning block 4, and the lower position of the third positioning block is symmetrically provided with side plates 8; the second positioning block is provided with a pressing plate, and the pressing plate is provided with bolt adjustment holes.
焊接定位夹具的使用方法为:首先将环形零件6放入弧形槽内同时使零件上的端面与夹具上的端面对齐并用压板压紧;其次将轴类零件7套装在芯轴5上;依次将第三定位块4上的侧板8与环形零件固定,进行加固准备焊接。 The method of using the welding positioning fixture is as follows: firstly put the ring part 6 into the arc groove and at the same time make the end face on the part align with the end face on the fixture and press it tightly with a pressure plate; secondly set the shaft part 7 on the mandrel 5; The side plate 8 on the third positioning block 4 is fixed with the ring part, and the reinforcement is prepared for welding.
Claims (4)
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CN201520234143.9U CN204657795U (en) | 2015-04-19 | 2015-04-19 | A kind of thin-walled ring parts positioning welding fixture |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105689943A (en) * | 2016-03-23 | 2016-06-22 | 浙江国星风能科技有限公司 | Technological equipment |
CN111872605A (en) * | 2020-07-27 | 2020-11-03 | 广东三扬机器人有限公司 | Welding method of axial flow fan |
CN114083067A (en) * | 2021-11-17 | 2022-02-25 | 二重(德阳)重型装备有限公司 | Method for processing inclined notch of ultra-large thin-wall ring part |
-
2015
- 2015-04-19 CN CN201520234143.9U patent/CN204657795U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105689943A (en) * | 2016-03-23 | 2016-06-22 | 浙江国星风能科技有限公司 | Technological equipment |
CN105689943B (en) * | 2016-03-23 | 2018-03-02 | 浙江国星风能科技有限公司 | Technological equipment |
CN111872605A (en) * | 2020-07-27 | 2020-11-03 | 广东三扬机器人有限公司 | Welding method of axial flow fan |
CN111872605B (en) * | 2020-07-27 | 2022-03-29 | 广东三扬机器人有限公司 | Welding method of axial flow fan |
CN114083067A (en) * | 2021-11-17 | 2022-02-25 | 二重(德阳)重型装备有限公司 | Method for processing inclined notch of ultra-large thin-wall ring part |
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Granted publication date: 20150923 |
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