CN204656638U - A kind of vertical double-rotor disintegrating machine - Google Patents

A kind of vertical double-rotor disintegrating machine Download PDF

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CN204656638U
CN204656638U CN201520263635.0U CN201520263635U CN204656638U CN 204656638 U CN204656638 U CN 204656638U CN 201520263635 U CN201520263635 U CN 201520263635U CN 204656638 U CN204656638 U CN 204656638U
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rotor
main shaft
double
vertical double
gear
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芦永军
芦亚楠
张树奇
樊安定
刘钢锋
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Henan Yingchuan New Material Inc
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HENAN YINGCHUAN NEW MATERIAL TECHNOLOGY Co Ltd
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Abstract

本实用新型涉及一种立式双转子破碎机,它包括机架,所述的机架上侧靠右侧设置有变频电动机,所述的机架上侧中心处设置有同轴式双输入电动机;所述的同轴式双输入电动机,它包括主轴,所述的主轴连接有内转子,所述的主轴通过主齿轮连接有四个行星齿轮,所述的行星齿轮均连接有内齿齿轮,所述的内齿齿轮通过中空轴连接有外转子,所述的外转子底部设置有出料口;所述的同轴式双输入电动机外设置有顶盖,所述的顶盖中心处设置有进料口,总的本实用新型具有结构紧凑、效率高、节能环保、工作环境好的优点。

The utility model relates to a vertical double-rotor crusher, which includes a frame, a frequency conversion motor is arranged on the upper side of the frame near the right side, and a coaxial double-input motor is arranged at the center of the upper side of the frame The coaxial double-input motor includes a main shaft, the main shaft is connected with an inner rotor, and the main shaft is connected with four planetary gears through the main gear, and the planetary gears are connected with internal gears, The internally toothed gear is connected with an outer rotor through a hollow shaft, and the bottom of the outer rotor is provided with a discharge port; the coaxial double-input motor is provided with a top cover, and the center of the top cover is provided with a In general, the utility model has the advantages of compact structure, high efficiency, energy saving and environmental protection, and good working environment.

Description

一种立式双转子破碎机A vertical double rotor crusher

技术领域 technical field

本实用新型属于破碎设备技术领域,具体涉及一种破碎机,特别涉及一种立式双转子破碎机。 The utility model belongs to the technical field of crushing equipment, in particular to a crusher, in particular to a vertical double-rotor crusher.

背景技术 Background technique

建材、冶金等行业是耗能大户,其广泛应用的球磨机的配套动力较大,进入球磨机的物料粒度是直接影响球磨机产量和节能效率的重要因素。近年来行业推广“多破少磨”工艺,通过降低入磨物料粒度来降低能耗。目前,市场上现有的颚式破碎机、锤式破碎机、圆锥破碎机及近年来推出的对辊破碎机、辊压机等破碎设备,出料粒度难以达到物料60%小于2mm,普遍存在能耗高、噪声大、出料粒度大的缺点。 Building materials, metallurgy and other industries are large energy consumers, and the supporting power of ball mills widely used in them is relatively large. The particle size of materials entering the ball mill is an important factor that directly affects the output and energy-saving efficiency of the ball mill. In recent years, the industry has promoted the "more crushing and less grinding" process to reduce energy consumption by reducing the particle size of the materials entering the grinding process. At present, the existing jaw crushers, hammer crushers, cone crushers, and roller crushers, roller presses and other crushing equipment introduced in the market in recent years are difficult to achieve a material size of 60% less than 2mm, which is common. Disadvantages of high energy consumption, high noise and large output granularity.

现有的双转子破碎机大多由两套电动机带动,由于多套设备安装和使用时,在安装空间、使用成本以及传动同步控制上存在较大问题。本实用新型由一套电动机带动同轴式双输出减速机,能有效地减小空间、降低成本、提高传动性能,实现单输入多输出的功能。此外立式双转子破碎机实现满盘复式破碎,出料粒度达到物料90%以上≤0.2mm。 Most of the existing double-rotor crushers are driven by two sets of motors. Due to the installation and use of multiple sets of equipment, there are major problems in installation space, use cost and transmission synchronization control. The utility model drives a coaxial double-output speed reducer by a set of electric motors, which can effectively reduce space, reduce cost, improve transmission performance, and realize the function of single input and multiple outputs. In addition, the vertical double-rotor crusher realizes full-disc compound crushing, and the output particle size reaches more than 90% of the material ≤ 0.2mm.

发明内容 Contents of the invention

本实用新型的目的是为了克服现有技术的不足,而提供一种结构紧凑、效率高、节能环保、工作环境好的立式双转子破碎机。 The purpose of the utility model is to provide a vertical double-rotor crusher with compact structure, high efficiency, energy saving, environmental protection and good working environment in order to overcome the deficiencies of the prior art.

本实用新型的目的是这样实现的:一种立式双转子破碎机,它包括机架,所述的机架上侧靠右侧设置有变频电动机,所述的机架上侧中心处设置有同轴式双输入电动机;所述的同轴式双输入电动机,它包括主轴,所述的主轴连接有内转子,所述的主轴通过主齿轮连接有四个行星齿轮,所述的行星齿轮均连接有内齿齿轮,所述的内齿齿轮通过中空轴连接有外转子,所述的外转子底部设置有出料口;所述的同轴式双输入电动机外设置有顶盖,所述的顶盖中心处设置有进料口。 The purpose of this utility model is achieved in this way: a vertical double rotor crusher, which includes a frame, the upper side of the frame is provided with a frequency conversion motor on the right side, and the center of the upper side of the frame is provided with a Coaxial double-input motor; the coaxial double-input motor includes a main shaft, the main shaft is connected with an inner rotor, and the main shaft is connected with four planetary gears through the main gear, and the planetary gears are all Connected with an internal gear, the internal gear is connected to an outer rotor through a hollow shaft, and the bottom of the outer rotor is provided with a discharge port; the coaxial double-input motor is provided with a top cover, and the A feeding port is arranged at the center of the top cover.

所述的行星齿轮通过行星支架固定安装。 The planetary gears are fixedly installed through a planetary carrier.

所述的变频电动机下端通过皮带连接主轴。 The lower end of the variable frequency motor is connected to the main shaft through a belt.

所述的内转子内的空腔为一次破碎腔。 The cavity inside the inner rotor is a primary crushing cavity.

所述的内转子和外转子之间的空腔为二次破碎腔。 The cavity between the inner rotor and the outer rotor is a secondary crushing cavity.

所述的内转子的内壁和外壁及外转子内壁上设置有可拆卸的耐磨件。 The inner and outer walls of the inner rotor and the inner wall of the outer rotor are provided with detachable wear parts.

本实用新型的有益效果:本实用新型采用变频电动机的动力通过皮带传递给同轴式双输出减速机,一路动力由主轴直接传递给内转子,另一路动力由主轴通过主齿轮传动给四支行星齿轮,再传动给内齿齿轮,与其连接的中空轴传递给外转子,从而带动内转子和外转子做高速相向旋转,内转子的内壁和外壁及外转子内壁上设置有可拆卸的耐磨件,这样物料进入一次破碎腔和二次破碎腔后与耐磨件多次撞击破碎,转速越高,撞击破碎出的物料越细,同时工作时的噪音很低,耗电量小,有助于大幅提高球磨机的产量,总的本实用新型具有结构紧凑、效率高、节能环保、工作环境好的优点。 Beneficial effects of the utility model: the utility model adopts the power of the variable frequency motor to transmit to the coaxial double output reducer through the belt, one path of power is directly transmitted to the inner rotor by the main shaft, and the other path of power is transmitted to the four planets by the main shaft through the main gear The gear is then transmitted to the inner gear, and the hollow shaft connected to it is transmitted to the outer rotor, thereby driving the inner rotor and the outer rotor to rotate at high speed in opposite directions. The inner and outer walls of the inner rotor and the inner wall of the outer rotor are provided with detachable wear-resistant parts , so that the material enters the primary crushing cavity and the secondary crushing cavity and collides with the wear-resistant parts for multiple times. The output of the ball mill is greatly improved, and overall the utility model has the advantages of compact structure, high efficiency, energy saving and environmental protection, and good working environment.

附图说明 Description of drawings

图1是本实用新型一种立式双转子破碎机的结构示意图。 Fig. 1 is a schematic structural view of a vertical double-rotor crusher of the present invention.

图2是本实用新型一种立式双转子破碎机中同轴式双输入电动机的结构示意图。 Fig. 2 is a structural schematic diagram of a coaxial double-input motor in a vertical double-rotor crusher of the present invention.

图中:1、机架  2、外转子  3、一次破碎腔  4、二次破碎腔  5、顶盖  6、进料口  7、内转子  8、出料口  9、同轴式双输出减速机  10、主轴  11、变频电动机  12、皮带  13、内齿齿轮  14、行星齿轮  15、主齿轮  16、行星支架。 In the figure: 1. Rack 2. Outer rotor 3. Primary crushing chamber 4. Secondary crushing chamber 5. Top cover 6. Feeding port 7. Inner rotor 8. Discharging port 9. Coaxial double output reducer 10 , main shaft 11, variable frequency motor 12, belt 13, internal gear 14, planetary gear 15, main gear 16, planetary carrier.

具体实施方式 Detailed ways

下面结合附图对本实用新型做进一步的说明。 Below in conjunction with accompanying drawing, the utility model is described further.

实施例1 Example 1

如图1和图2所示,一种立式双转子破碎机,它包括机架1,所述的机架1上侧靠右侧设置有变频电动机11,所述的机架1上侧中心处设置有同轴式双输入电动机9;所述的同轴式双输入电动机9,它包括主轴10,所述的主轴10连接有内转子7,所述的主轴10通过主齿轮15连接有四个行星齿轮14,所述的行星齿轮14均连接有内齿齿轮13,所述的内齿齿轮13通过中空轴连接有外转子2,所述的外转子2底部设置有出料口8;所述的同轴式双输入电动机9外设置有顶盖5,所述的顶盖5中心处设置有进料口6。 As shown in Figure 1 and Figure 2, a vertical double rotor crusher, it includes a frame 1, the upper side of the frame 1 on the right side is provided with a frequency conversion motor 11, the center of the upper side of the frame 1 A coaxial double-input motor 9 is provided at the place; the coaxial double-input motor 9 includes a main shaft 10, the main shaft 10 is connected with the inner rotor 7, and the main shaft 10 is connected with four main shafts through the main gear 15. A planetary gear 14, the planetary gear 14 is connected with an internal gear 13, the internal gear 13 is connected with the outer rotor 2 through a hollow shaft, and the bottom of the outer rotor 2 is provided with a discharge port 8; The coaxial double-input motor 9 is provided with a top cover 5, and the center of the top cover 5 is provided with a feed port 6.

本实用新型在使用时:变频电动机的动力传递给同轴式双输出减速机,一路动力由主轴直接传递给内转子,另一路动力由主轴通过主齿轮传动给四支行星齿轮,再传动给内齿齿轮,与其连接的中空轴传递给外转子,从而带动内转子和外转子做高速相向旋转,物料通过顶盖中心的进料口首先进入内转子空腔内,在高速转动作用下相互碰撞达到一次破碎的目的,之后物料在离心力的作用下被带到内转子和外转子间的空腔内,被高速相向旋转的内转子外壁和外转子内壁上的耐磨件多次撞击破碎,达到二次破碎的目的,随着转动速度越来越高,产生的势能越来越大,对物料的粉碎能力就随之增强,直到物料粒度小于0.2mm被旋转气流带出腔体,从外转子下部的出料口排出,总的本实用新型具有结构紧凑、效率高、节能环保、工作环境好的优点。 When the utility model is in use: the power of the variable frequency motor is transmitted to the coaxial double-output reducer, one path of power is directly transmitted to the inner rotor by the main shaft, and the other path of power is transmitted to the four planetary gears by the main shaft through the main gear, and then transmitted to the inner rotor. Toothed gear, the hollow shaft connected to it is transmitted to the outer rotor, thereby driving the inner rotor and the outer rotor to rotate at high speed, the material first enters the cavity of the inner rotor through the feeding port in the center of the top cover, and collides with each other under the action of high-speed rotation. The purpose of primary crushing is that the material is brought into the cavity between the inner rotor and the outer rotor under the action of centrifugal force, and is repeatedly hit and crushed by the wear-resistant parts on the outer wall of the inner rotor and the inner wall of the outer rotor rotating in opposite directions at high speed, to achieve two The purpose of the secondary crushing is that as the rotation speed gets higher and higher, the potential energy generated is bigger and bigger, and the crushing ability of the material will be enhanced accordingly, until the material particle size is less than 0.2mm, it is taken out of the cavity by the rotating air flow, and is transported from the lower part of the outer rotor. The utility model has the advantages of compact structure, high efficiency, energy saving and environmental protection, and good working environment.

实施例2 Example 2

如图1和图2所示,一种立式双转子破碎机,它包括机架1,所述的机架1上侧靠右侧设置有变频电动机11,所述的机架1上侧中心处设置有同轴式双输入电动机9;所述的同轴式双输入电动机9,它包括主轴10,所述的主轴10连接有内转子7,所述的主轴10通过主齿轮15连接有四个行星齿轮14,所述的行星齿轮14均连接有内齿齿轮13,所述的内齿齿轮13通过中空轴连接有外转子2,所述的外转子2底部设置有出料口8;所述的同轴式双输入电动机9外设置有顶盖5,所述的顶盖5中心处设置有进料口6。 As shown in Figure 1 and Figure 2, a vertical double rotor crusher, it includes a frame 1, the upper side of the frame 1 on the right side is provided with a frequency conversion motor 11, the center of the upper side of the frame 1 A coaxial double-input motor 9 is provided at the place; the coaxial double-input motor 9 includes a main shaft 10, the main shaft 10 is connected with the inner rotor 7, and the main shaft 10 is connected with four main shafts through the main gear 15. A planetary gear 14, the planetary gear 14 is connected with an internal gear 13, the internal gear 13 is connected with the outer rotor 2 through a hollow shaft, and the bottom of the outer rotor 2 is provided with a discharge port 8; The coaxial double-input motor 9 is provided with a top cover 5, and the center of the top cover 5 is provided with a feed port 6.

所述的行星齿轮14通过行星支架固定安装。 The planetary gear 14 is fixedly installed by a planetary carrier.

所述的变频电动机11下端通过皮带12连接主轴10。 The lower end of the variable frequency motor 11 is connected to the main shaft 10 through a belt 12 .

所述的内转子7内的空腔为一次破碎腔3。 The cavity inside the inner rotor 7 is the primary crushing cavity 3 .

所述的内转子7和外转子2之间的空腔为二次破碎腔4。 The cavity between the inner rotor 7 and the outer rotor 2 is the secondary crushing cavity 4 .

所述的内转子7的内壁和外壁及外转子2内壁上设置有可拆卸的耐磨件。 The inner and outer walls of the inner rotor 7 and the inner wall of the outer rotor 2 are provided with detachable wear parts.

本实用新型在使用时:变频电动机的动力通过皮带传递给同轴式双输出减速机,一路动力由主轴直接传递给内转子,另一路动力由主轴通过主齿轮传动给四支行星齿轮,再传动给内齿齿轮,与其连接的中空轴传递给外转子,从而带动内转子和外转子做高速相向旋转,两个转子上固定着破碎齿盘,齿盘上镶嵌有可更换的耐磨件,物料通过顶盖中心的进料口首先进入一次破碎腔,在高速转动作用下相互碰撞达到一次破碎的目的,之后物料在离心力的作用下被带到二次破碎腔,被高速相向旋转的内转子外壁和外转子内壁上的耐磨件多次撞击破碎,达到二次破碎的目的,随着转动速度越来越高,产生的势能越来越大,对物料的粉碎能力就随之增强,直到物料粒度小于0.2mm被旋转气流带出腔体,从外转子下部的出料口排出,总的本实用新型具有结构紧凑、效率高、节能环保、工作环境好的优点。 When the utility model is in use: the power of the variable frequency motor is transmitted to the coaxial double-output reducer through the belt, one power is directly transmitted to the inner rotor by the main shaft, and the other power is transmitted to the four planetary gears by the main shaft through the main gear, and then transmitted For the internal gear, the hollow shaft connected to it is transmitted to the outer rotor, thereby driving the inner rotor and the outer rotor to rotate at high speed in opposite directions. The two rotors are fixed with broken tooth discs, which are inlaid with replaceable wear-resistant parts. Through the feed port in the center of the top cover, it first enters the primary crushing chamber, and collides with each other under the action of high-speed rotation to achieve the purpose of primary crushing. It collides with the wear-resistant parts on the inner wall of the outer rotor for multiple times to achieve the purpose of secondary crushing. As the rotation speed becomes higher and higher, the potential energy generated becomes larger and larger, and the crushing ability of the material will increase accordingly until the material is crushed. The particle size is less than 0.2mm, which is taken out of the cavity by the rotating air flow and discharged from the discharge port at the lower part of the outer rotor. Overall, the utility model has the advantages of compact structure, high efficiency, energy saving and environmental protection, and good working environment.

Claims (6)

1.一种立式双转子破碎机,它包括机架,其特征在于:所述的机架上侧靠右侧设置有变频电动机,所述的机架上侧中心处设置有同轴式双输入电动机;所述的同轴式双输入电动机,它包括主轴,所述的主轴连接有内转子,所述的主轴通过主齿轮连接有四个行星齿轮,所述的行星齿轮均连接有内齿齿轮,所述的内齿齿轮通过中空轴连接有外转子,所述的外转子底部设置有出料口;所述的同轴式双输入电动机外设置有顶盖,所述的顶盖中心处设置有进料口。 1. A vertical double-rotor crusher, which includes a frame, characterized in that: the upper side of the frame is provided with a frequency conversion motor on the right side, and the center of the upper side of the frame is provided with a coaxial double Input motor; the coaxial double-input motor includes a main shaft, the main shaft is connected with an inner rotor, and the main shaft is connected with four planetary gears through the main gear, and the planetary gears are connected with internal teeth gear, the internal gear is connected with an outer rotor through a hollow shaft, and the bottom of the outer rotor is provided with a discharge port; the coaxial double-input motor is provided with a top cover, and the center of the top cover A feeding port is provided. 2.根据权利要求1所述的一种立式双转子破碎机,其特征在于:所述的行星齿轮通过行星支架固定安装。 2. A vertical double-rotor crusher according to claim 1, characterized in that: said planetary gear is fixedly installed by a planetary bracket. 3.根据权利要求1所述的一种立式双转子破碎机,其特征在于:所述的变频电动机下端通过皮带连接主轴。 3. A vertical double-rotor crusher according to claim 1, characterized in that: the lower end of the variable frequency motor is connected to the main shaft through a belt. 4.根据权利要求1所述的一种立式双转子破碎机,其特征在于:所述的内转子内的空腔为一次破碎腔。 4. A vertical double rotor crusher according to claim 1, characterized in that: the cavity inside the inner rotor is a primary crushing cavity. 5.根据权利要求1所述的一种立式双转子破碎机,其特征在于:所述的内转子和外转子之间的空腔为二次破碎腔。 5. A vertical double-rotor crusher according to claim 1, characterized in that: the cavity between the inner rotor and the outer rotor is a secondary crushing cavity. 6.根据权利要求1所述的一种立式双转子破碎机,其特征在于:所述的内转子的内壁和外壁及外转子内壁上设置有可拆卸的耐磨件。 6. A vertical double-rotor crusher according to claim 1, characterized in that: the inner and outer walls of the inner rotor and the inner wall of the outer rotor are provided with detachable wear-resistant parts.
CN201520263635.0U 2015-04-28 2015-04-28 A kind of vertical double-rotor disintegrating machine Expired - Lifetime CN204656638U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN112705319A (en) * 2020-12-28 2021-04-27 荣成富邦金属科技有限公司 Clay sand molding sand crusher

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112705319A (en) * 2020-12-28 2021-04-27 荣成富邦金属科技有限公司 Clay sand molding sand crusher

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