CN204653683U - Automatic core's fresh lotus seeds all-in-one is processed to heart - Google Patents

Automatic core's fresh lotus seeds all-in-one is processed to heart Download PDF

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CN204653683U
CN204653683U CN201520320214.7U CN201520320214U CN204653683U CN 204653683 U CN204653683 U CN 204653683U CN 201520320214 U CN201520320214 U CN 201520320214U CN 204653683 U CN204653683 U CN 204653683U
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driven sheave
coring
lotus seeds
sheave
spring
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史磊
蒋志浩
孟令臣
沈明辉
李金龙
王明慧
贺治成
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Qingdao University of Technology
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Abstract

本实用新型属于农用机械领域,涉及一种自动对心取芯的鲜莲子加工一体机,包括依次排列的传送机构、脱壳机构、对心取芯机构和去膜机构,对心取芯机构为六叶转轴自动对心取芯机构且包括斜滑箱、设置于斜滑箱下方的槽轮装置、第二滑块、安装于第二滑块上的取芯针管以及与第二滑块连接的传动装置,槽轮装置包括主动拨盘、从动槽轮和与取芯针管位于同一条轴线上的六叶定位轮,主动拨盘上设置有圆销和外凸缘,从动槽轮上设置有径向槽和内凹缘,当主动拨盘上的圆销未进入从动槽轮的径向槽时,从动槽轮的内凹缘被主动拨盘上的外凸缘卡住,锁止从动槽轮,当主动拨盘上的圆销进入从动槽轮的径向槽时,从动槽轮的内凹缘与主动拨盘上的外凸缘松开,解锁从动槽轮。

The utility model belongs to the field of agricultural machinery, and relates to a fresh lotus seed processing integrated machine for automatically coring and coring. The six-leaf rotating shaft automatic centering coring mechanism includes an inclined sliding box, a sheave device arranged under the inclined sliding box, a second sliding block, a coring needle tube installed on the second sliding block, and a The transmission device and the sheave device include a driving dial, a driven sheave and a six-leaf positioning wheel located on the same axis as the coring needle tube. The driving dial is provided with a round pin and an outer flange, and the driven sheave is provided with a There are radial grooves and inner concave edges. When the round pin on the driving dial does not enter the radial groove of the driven sheave, the inner concave edge of the driven sheave is caught by the outer flange on the driving dial, and the lock To stop the driven sheave, when the round pin on the driving dial enters the radial groove of the driven sheave, the inner concave edge of the driven sheave will loosen from the outer flange on the driving dial, and the driven sheave will be unlocked .

Description

自动对心取芯的鲜莲子加工一体机Fresh lotus seed processing all-in-one machine with automatic centering and coring

技术领域technical field

本实用新型涉及一种鲜莲子加工一体机,特别涉及一种自动对心取芯的鲜莲子加工一体机,其能够集鲜莲子脱壳、取芯、去内膜加工于一体,属于农用机械领域。The utility model relates to an integrated machine for processing fresh lotus seeds, in particular to an integrated machine for processing fresh lotus seeds with automatic centering and coring. .

背景技术Background technique

目前有一些农产品很大程度上依赖人力进行加工,尤其是长仅有1.6-1.8厘米,宽仅有1.1-1.2厘米的莲子。莲子在我国南北两地均有种植,也是南方重要的特色农产品,它有很好的药用价值和滋补养生功效。其中莲子芯味道极苦,却有显著的强心作用,能扩张外周血管,降低血压,在目前莲子加工机械的销售市场上,大部分以单个加工工序为主,并且大部分只能加工干莲子,一体化和自动化程度不高,因此鲜莲子加工一体机具有广泛的应用前景。现有的对莲子的各个环节加工绝大一部分是人工进行。现有的莲子加工机械只能分离各个加工工序而单独对其加工或某两种工序结合加工,效率低,并且大部分加工机械不能将莲心完好的保存下来。我们研究此产品的目的在于填补国内市场上莲子加工一体化机器的空白,在目前已有的莲子剥壳机中,很多都是采用手摇驱动或半手工半机械作业为主的加工方式。以纯手工加工而言,生产效率低,生产成本高,如果要实现大规模的加工生产,其生产效益和自动化水平还有待进一步的提高。At present, some agricultural products are largely processed by manpower, especially lotus seeds, which are only 1.6-1.8 centimeters long and 1.1-1.2 centimeters wide. Lotus seeds are planted in both the north and the south of my country, and they are also an important characteristic agricultural product in the south. They have good medicinal value and nourishing and health-preserving effects. Among them, the lotus seed core tastes extremely bitter, but it has a significant cardiotonic effect, can expand peripheral blood vessels, and lower blood pressure. In the current sales market of lotus seed processing machinery, most of them are based on a single processing process, and most of them can only process dried lotus seeds. , the degree of integration and automation is not high, so the fresh lotus seed processing machine has a wide application prospect. Existing processing the vast majority of each link of lotus seed is manually carried out. Existing lotus seed processing machinery can only separate each processing procedure and process it alone or combine certain two procedures, which is inefficient, and most of the processing machinery cannot preserve the lotus heart intact. The purpose of our research on this product is to fill the blank of lotus seed processing integrated machines in the domestic market. Among the lotus seed peeling machines currently available, many of them use manual drive or semi-manual and semi-mechanical processing methods. As far as pure manual processing is concerned, the production efficiency is low and the production cost is high. If large-scale processing production is to be realized, its production efficiency and automation level need to be further improved.

实用新型内容Utility model content

为了解决现有技术中存在的问题,本实用新型提供一种自动对心取芯的鲜莲子加工一体机,本实用新型所提供的自动对心取芯的鲜莲子加工一体机能够集鲜莲子脱壳、取芯、去内膜加工于一体,具有高度自动化的特点,能很好地实现鲜莲子一体化加工。In order to solve the problems existing in the prior art, the utility model provides a fresh lotus seed processing integrated machine for automatically centering and coring. The fresh lotus seed processing integrated machine for automatically centering and coring provided by the utility model can collect fresh lotus seeds The processing of shell, coring and deintima is integrated, which has the characteristics of high automation and can well realize the integrated processing of fresh lotus seeds.

本实用新型鲜莲子加工一体机的技术方案如下:The technical scheme of the utility model fresh lotus seed processing all-in-one machine is as follows:

一种自动对心取芯的鲜莲子加工一体机,包括依次排列的传送机构、脱壳机构、对心取芯机构和去膜机构,所述对心取芯机构为六叶转轴自动对心取芯机构且包括斜滑箱、设置于斜滑箱下方的槽轮装置、第二滑块、安装于第二滑块上的取芯针管以及与第二滑块连接的传动装置,所述槽轮装置包括主动拨盘、从动槽轮和与取芯针管位于同一条轴线上的六叶定位轮,所述主动拨盘上设置有圆销和外凸缘,所述从动槽轮上设置有径向槽和内凹缘,当主动拨盘上的圆销未进入从动槽轮的径向槽时,从动槽轮的内凹缘被主动拨盘上的外凸缘卡住,锁止从动槽轮,当主动拨盘上的圆销进入从动槽轮的径向槽时,从动槽轮的内凹缘与主动拨盘上的外凸缘松开,解锁从动槽轮。An all-in-one machine for processing fresh lotus seeds with automatic centering and coring, comprising a transmission mechanism, a shelling mechanism, a centering and coring mechanism and a membrane removing mechanism arranged in sequence, the centering and coring mechanism is an automatic centering and taking with a six-leaf rotating shaft The core mechanism also includes an inclined slide box, a sheave device arranged below the inclined slide box, a second slide block, a coring needle tube installed on the second slide block and a transmission device connected with the second slide block, the sheave The device includes a driving dial, a driven sheave and a six-leaf positioning wheel located on the same axis as the coring needle, the driving dial is provided with a round pin and an outer flange, and the driven sheave is provided with Radial groove and inner concave edge, when the round pin on the driving dial does not enter the radial groove of the driven sheave, the inner concave edge of the driven sheave is caught by the outer flange on the driving dial and locked For the driven sheave, when the round pin on the driving dial enters the radial groove of the driven sheave, the inner concave edge of the driven sheave and the outer flange on the driving dial will loosen, unlocking the driven sheave.

所述传送机构为等间隔滚轮定数传送机构且包括进料斗、设置于进料斗下方的凹槽滚轮、弹簧挡板、定距弹簧、与弹簧挡板下部连接的下部挡板、挡板轴、弹簧底板、设置于凹槽滚轮下方的传送带、和定距凸轮,所述定距弹簧的两端分别与弹簧挡板和弹簧底板连接,所述下部挡板与挡板轴相抵,所述下部挡板可以绕挡板轴旋转,所述定距凸轮与弹簧挡板下部配合,以促使下部挡板绕挡板轴旋转。The transmission mechanism is a fixed-number transmission mechanism with equal interval rollers and includes a feed hopper, a grooved roller arranged below the feed hopper, a spring baffle, a fixed distance spring, a lower baffle connected to the lower part of the spring baffle, and a baffle shaft , a spring base plate, a conveyor belt arranged below the groove roller, and a fixed distance cam, the two ends of the fixed distance spring are respectively connected with the spring baffle plate and the spring base plate, and the lower baffle plate is offset against the baffle plate shaft, and the lower part The baffle can rotate around the baffle shaft, and the fixed-distance cam cooperates with the lower part of the spring baffle to promote the rotation of the lower baffle around the baffle shaft.

所述脱壳机构为凸轮推杆挤压式脱壳机构且包括去壳刀具装置、定位转轴、与定位转轴连接的沟槽凸轮、凸轮槽、与沟槽凸轮连接的连杆、沿着凸轮槽循环运动的推杆和与推杆连接的将鲜莲子推向去壳刀具装置的第一滑块,所述去壳刀具装置包括刀具支架以及安装于刀具支架上的刀具轴肩、弹簧、刀片夹具和刀片,所述刀片夹具的一端与刀片连接,另一端与所述弹簧连接,所述弹簧控制所述刀片的行程。The shelling mechanism is a cam push rod extrusion type shelling mechanism and includes a shelling tool device, a positioning shaft, a grooved cam connected with the positioning shaft, a cam groove, a connecting rod connected with the grooved cam, and a The cyclically moving push rod and the first slider connected with the push rod push the fresh lotus seeds to the shelling tool device, and the shelling tool device includes a tool bracket and a tool shoulder, a spring, and a blade clamp installed on the tool bracket and the blade, one end of the blade clamp is connected with the blade, and the other end is connected with the spring, and the spring controls the stroke of the blade.

所述刀片的数量为四个,对称的两个刀片错位分为两层,构成空间十字状。The number of the blades is four, and the two symmetrical blades are dislocated and divided into two layers, forming a space cross shape.

所述去膜机构为毛刷滚筒去膜机构且包括外滚筒、安装于外滚筒中的三角架、毛刷辊轴和安装于外滚筒内壁的尼龙毛刷。The film removal mechanism is a brush roller film removal mechanism and includes an outer cylinder, a tripod installed in the outer cylinder, a brush roller shaft and a nylon brush installed on the inner wall of the outer cylinder.

所述自动对心取芯的鲜莲子加工一体机还包括同步机构,所述同步机构为齿轮变速同步机构且包括电动机,与电动机连接的动力V带、与动力V带分别连接的一级减速器和变速箱,所述变速箱分别与等间隔滚轮定数传送机构、凸轮推杆挤压式脱壳机构、六叶转轴自动对心取芯机构以及毛刷滚筒去膜机构连接并同步驱动。The automatic centering and coring fresh lotus seed processing integrated machine also includes a synchronous mechanism, the synchronous mechanism is a gear transmission synchronous mechanism and includes a motor, a power V-belt connected with the motor, and a primary reducer connected with the power V-belt respectively and a gearbox, the gearbox is respectively connected and synchronously driven with an equal-spaced roller fixed-number transmission mechanism, a cam push rod extruding type shelling mechanism, a six-leaf rotating shaft automatic centering coring mechanism, and a brush roller film removing mechanism.

本实用新型所提供的自动对心取芯的鲜莲子加工一体机的工作原理如下:The working principle of the fresh lotus seed processing all-in-one machine for automatically centering and coring provided by the utility model is as follows:

将莲子放入进料斗后,由等间隔滚轮定数传送机构实现莲子的定向、等间隔的传送;然后通过凸轮推杆挤压式脱壳机构进行脱壳;脱壳后的莲子进入六叶转轴自动对心取芯机构,由凸轮带动取芯针完成取芯;再经过毛刷滚筒去膜机构去除莲子内膜;齿轮变速同步机构协调各工作机构的正常配合运作。至此,完成整个鲜莲子的系统加工。After the lotus seeds are put into the feeding hopper, the orientation and equal interval transmission of the lotus seeds are realized by the equal-spaced roller fixed-number transmission mechanism; then the shelling is carried out through the cam push rod extrusion type shelling mechanism; the shelled lotus seeds enter the six-leaf rotating shaft The automatic centering coring mechanism uses the cam to drive the coring needle to complete the coring; the inner film of the lotus seeds is removed through the brush roller film removal mechanism; the gear speed synchronization mechanism coordinates the normal cooperation and operation of each working mechanism. So far, the system processing of the whole fresh lotus seeds has been completed.

本实用新型所提供的自动对心取芯的鲜莲子加工一体机有如下优点:The fresh lotus seed processing all-in-one machine for automatically centering and coring provided by the utility model has the following advantages:

本实用新型所提供的自动对心取芯的鲜莲子加工一体机集莲子脱壳、取芯、去内膜于一体,可实现高效率的鲜莲子一体化加工,以取代传统的手工加工方式,进一步提高加工效率和对鲜莲子加工的整体性,并且可以根据用户要求设计相应机械的生产能力,更好的实现自动化,提高机器的制造质量和可靠性。The fresh lotus seed processing integrated machine with automatic centering and coring provided by the utility model integrates lotus seed shelling, coring and inner film removal, and can realize high-efficiency integrated processing of fresh lotus seeds to replace the traditional manual processing method. Further improve the processing efficiency and the integrity of fresh lotus seed processing, and can design the production capacity of corresponding machinery according to user requirements, better realize automation, and improve the manufacturing quality and reliability of the machine.

1)本实用新型所提供的自动对心取芯的鲜莲子加工一体机机械化程度高,制作成本较低,占用空间小,摆脱了市场对莲子需求量大而现实加工效率低下的困境,不仅能很好的保证加工效率,还能完善各个工序。1) The fresh lotus seed processing all-in-one machine for automatic centering and coring provided by the utility model has a high degree of mechanization, low production cost, and small space occupation. It guarantees the processing efficiency very well, and can also improve each process.

2)本实用新型所提供的自动对心取芯的鲜莲子加工一体机不管是工厂还是家庭劳作都可以使用。且对操作者没有很高的技术要求,能够带动莲子市场的蓬勃发展。2) The fresh lotus seed processing all-in-one machine for automatically centering and coring provided by the utility model can be used no matter it is a factory or a family work. And there is no high technical requirement for the operator, which can drive the vigorous development of the lotus seed market.

3)本实用新型所提供的自动对心取芯的鲜莲子加工一体机的等间隔滚轮定数传送机构既能保证前后两次莲子加工互不干涉,又能保证刀切莲子的连续性和效率,实施方便,结构轻便。另外,莲子在凹槽滚轮中滚动时,也能对莲子进行初步定位,为切莲子外皮所要求的体位做准备。3) The equal-spaced roller fixed-number transmission mechanism of the automatic core-taking fresh lotus seed processing machine provided by the utility model can not only ensure that the two times of lotus seed processing do not interfere with each other, but also ensure the continuity and efficiency of knife-cutting lotus seeds. The utility model has the advantages of convenient implementation and light structure. In addition, when the lotus seeds are rolling in the grooved roller, the lotus seeds can also be initially positioned to prepare for the position required for cutting the lotus seed skin.

4)本实用新型所提供的自动对心取芯的鲜莲子加工一体机的去膜机构能避免去壳取芯后的鲜莲子因挤压变形而引起的破坏,采用尼龙的刷辊对莲子等农业作物进行清洗,刷丝抗压、弹性好,但又不擦伤莲子的莲肉。而且毛刷辊规格可按客户要求量身定做,简单实用、更换方便。4) The film-removing mechanism of the fresh lotus seed processing integrated machine for automatic coring and core removal provided by the utility model can avoid the damage caused by extrusion deformation of the fresh lotus seeds after shelling and coring. Agricultural crops are cleaned, the brush wire is compressive and elastic, but it does not scratch the lotus flesh of the lotus seeds. Moreover, the specifications of the brush roller can be customized according to customer requirements, simple and practical, and easy to replace.

5)本实用新型所提供的自动对心取芯的鲜莲子加工一体机的齿轮变速同步机构中的变速箱不仅实现了速度的分级,而且更好的解决了速度转向的问题,利用变速箱中的齿轮和锥齿轮实现横纵向运动的同步结合。5) The gearbox in the gear shifting synchronous mechanism of the fresh lotus seed processing all-in-one machine for automatic centering and coring provided by the utility model not only realizes the classification of speed, but also better solves the problem of speed steering. The gears and bevel gears realize the synchronous combination of horizontal and vertical motion.

附图说明Description of drawings

图1为本实用新型的自动对心取芯的鲜莲子加工一体机的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the fresh lotus seed processing integrated machine of the automatic centering coring of the utility model;

图2为本实用新型的自动对心取芯的鲜莲子加工一体机的六叶转轴自动对心取芯机构的槽轮装置的结构示意图;Fig. 2 is the schematic structural view of the sheave device of the six-leaf rotating shaft automatic centering and coring mechanism of the fresh lotus seed processing integrated machine for automatic centering and coring of the utility model;

图3为本实用新型的自动对心取芯的鲜莲子加工一体机的六叶转轴自动对心取芯机构的结构示意图;Fig. 3 is a schematic structural view of the six-leaf rotating shaft automatic centering and coring mechanism of the fresh lotus seed processing integrated machine for automatic centering and coring of the utility model;

图4为本实用新型的自动对心取芯的鲜莲子加工一体机的等间隔滚轮定数传送机构的结构示意图;Fig. 4 is a structural schematic diagram of an equal-spaced roller fixed-number transmission mechanism of the fresh lotus seed processing integrated machine for automatic centering and coring of the utility model;

图5为本实用新型的自动对心取芯的鲜莲子加工一体机的去壳刀具装置的结构示意图;Fig. 5 is a structural schematic diagram of the shelling cutter device of the fresh lotus seed processing integrated machine for automatically centering and coring the utility model;

图6为本实用新型的自动对心取芯的鲜莲子加工一体机的凸轮推杆挤压式脱壳机构除去壳刀具装置外的部分结构示意图;Fig. 6 is a partial structural diagram of the cam push rod extruding type shelling mechanism of the fresh lotus seed processing integrated machine for automatic centering and coring of the utility model except for the shell cutter device;

图7为本实用新型的自动对心取芯的鲜莲子加工一体机的毛刷辊筒去膜机构的结构示意图;Fig. 7 is a schematic structural view of the brush roller film-removing mechanism of the fresh lotus seed processing all-in-one machine for automatic centering and coring of the utility model;

图中各部件或结构的名称如下:The names of the components or structures in the figure are as follows:

1.进料斗 2.凹槽滚轮 3.弹簧挡板 4.定距弹簧 5.下部挡板 6.挡板轴 10.动力V带 11.变速箱 12.电动机 14.弹簧底板 15.传送带 17.刀具支架 18.刀具轴肩 19.弹簧 20.刀片夹具 21.刀片 22.定位转轴 23.沟槽凸轮 24.凸轮槽 25.连杆 26.推杆 27.第一滑块 28.斜滑箱 31.主动拨盘 32.从动槽轮 33.六叶定位轮 34.圆销 35.外凸缘 36.径向槽 37.内凹缘 40.取芯针管 41.第二滑块 43.外滚筒 44.三角架 45.毛刷辊轴46.尼龙毛刷 47.一级减速器 48.收集板 51.定距凸轮1. Feed hopper 2. Groove roller 3. Spring baffle 4. Fixed distance spring 5. Lower baffle 6. Baffle shaft 10. Power V-belt 11. Gearbox 12. Electric motor 14. Spring bottom plate 15. Conveyor belt 17 .Tool holder 18.Tool shoulder 19.Spring 20.Blade fixture 21.Blade 22.Positioning shaft 23.Groove cam 24.Cam groove 25.Connecting rod 26.Push rod 27.First slider 28.Slant box 31. Driving dial 32. Driven sheave 33. Six-leaf positioning wheel 34. Round pin 35. Outer flange 36. Radial groove 37. Inner concave edge 40. Coring needle tube 41. Second slider 43. Outer Roller 44. Tripod 45. Brush roller shaft 46. Nylon brush 47. Primary reducer 48. Collecting plate 51. Fixed distance cam

具体实施方式Detailed ways

下面结合附图内容和具体实施例来对本实用新型进行详细的说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

如图1所示,一种自动对心取芯的鲜莲子加工一体机,包括依次排列的传送机构、脱壳机构、对心取芯机构和去膜机构,所述对心取芯机构为六叶转轴自动对心取芯机构且包括斜滑箱28、设置于斜滑箱28下方的槽轮装置、第二滑块41、安装于第二滑块41上的取芯针管40以及与第二滑块41连接的传动装置,所述槽轮装置包括主动拨盘31、从动槽轮32和与取芯针管40位于同一条轴线上的六叶定位轮33,所述主动拨盘31上设置有圆销和外凸缘35,所述从动槽轮32上设置有径向槽36和内凹缘37,当主动拨盘31上的圆销未进入从动槽轮32的径向槽36时,从动槽轮32的内凹缘37被主动拨盘31上的外凸缘35卡住,锁止从动槽轮32,当主动拨盘31上的圆销进入从动槽轮32的径向槽36时,从动槽轮32的内凹缘37与主动拨盘31上的外凸缘35松开,解锁从动槽轮32。As shown in Figure 1, a fresh lotus seed processing integrated machine for automatically coring the center comprises a transmission mechanism, a shelling mechanism, a coring mechanism for the center and a film removal mechanism arranged in sequence, and the coring mechanism for the center is six The leaf rotating shaft automatically centers the coring mechanism and includes an inclined sliding box 28, a sheave device arranged under the inclined sliding box 28, a second slide block 41, a coring needle tube 40 installed on the second slide block 41 and the second The transmission device connected to the slider 41, the sheave device includes a driving dial 31, a driven sheave 32, and a six-leaf positioning wheel 33 located on the same axis as the coring needle tube 40, and the driving dial 31 is provided with There is a round pin and an outer flange 35, and the driven sheave 32 is provided with a radial groove 36 and an inner concave edge 37, when the round pin on the driving dial 31 does not enter the radial groove 36 of the driven sheave 32 At the same time, the inner concave edge 37 of the driven sheave 32 is blocked by the outer flange 35 on the driving dial 31, and the driven sheave 32 is locked. When the round pin on the driving sheave 31 enters the When the radial groove 36 is reached, the inner concave edge 37 of the driven sheave 32 is loosened from the outer flange 35 on the driving dial 31 to unlock the driven sheave 32 .

如图2和图3所示,六叶转轴自动对心取芯机构包括斜滑箱28、设置于斜滑箱28下方的槽轮装置、第二滑块41、安装于第二滑块41上的取芯针管40以及与第二滑块41连接的传动装置。莲子经过脱壳机构脱壳后,落入斜滑箱28,斜滑箱28与地面水平呈60度夹角,斜滑箱28的底板光滑且略宽于莲子长度。由最小势能原理可保证莲子落于斜滑箱28的底部时仍处于水平。六叶定位轮33每次转动会带动单个莲子随着叶片转动进入取芯定位槽,此时莲子的中心位置与取芯针管在同一水平线上,在主动拨盘31带动从动槽轮32做间歇运动时,传动装置进入推程,第二滑块41快速推进,推动取芯针管40迅速打穿莲子,传动装置由推程进入回程,莲芯随着传动装置回程运动,莲芯留在取芯针管40中,当下个鲜莲子到达定位槽时,取得下个莲子芯,以此类推,从取芯针管40的另外一段中,之前的莲子芯会被挤出,落到下面的收集装置中,从而实现莲子芯和莲子肉的分离收集。在六叶转轴自动对心取芯机构中,先将莲子定位好,再用机构将莲子芯取出,再将取完芯的莲子推送到下一个环节。这里的传动装置选择的是一套齿轮连杆装置,输出为第二滑块41,第二滑块41上固定取芯针管40一起往复滑动将莲子芯取出。As shown in Fig. 2 and Fig. 3, the automatic centering and core-taking mechanism of the six-leaf rotating shaft includes an inclined sliding box 28, a sheave device arranged under the inclined sliding box 28, a second sliding block 41, and a second sliding block 41 installed on the second sliding block 41. The coring needle tube 40 and the transmission device connected with the second slide block 41. After the lotus seeds are shelled by the shelling mechanism, they fall into the inclined sliding box 28. The inclined sliding box 28 is at an angle of 60 degrees with the ground level, and the bottom plate of the inclined sliding box 28 is smooth and slightly wider than the lotus seed length. It can be guaranteed that the lotus seeds are still level when they fall on the bottom of the inclined slide box 28 by the principle of minimum potential energy. Each rotation of the six-leaf positioning wheel 33 will drive a single lotus seed into the coring positioning groove with the rotation of the blade. When moving, the transmission device enters the push stroke, the second slider 41 is rapidly advanced, and the coring needle tube 40 is pushed to penetrate the lotus seeds quickly, the transmission device enters the return stroke from the push stroke, the lotus core moves with the transmission device return stroke, and the lotus core stays in the coring In the needle tube 40, when the next fresh lotus seed reaches the positioning groove, the next lotus seed core is obtained, and so on, from another section of the coring needle tube 40, the previous lotus seed core will be squeezed out and fall into the collection device below, Thereby realize the separate collection of lotus seed core and lotus seed meat. In the six-leaf rotating shaft automatic centering coring mechanism, the lotus seeds are positioned first, and then the lotus seed cores are taken out by the mechanism, and then the lotus seeds that have been cored are pushed to the next link. What the transmission device selected here is a set of gear linkages, the output is the second slide block 41, and the fixed coring needle tube 40 on the second slide block 41 slides back and forth together to take out the lotus seed core.

如图2所示,在六叶转轴自动对心取芯机构中,为了能做到各个莲子的取芯工作不相互干涉,我们采用了槽轮装置的间歇工作的特点,而且槽轮装置的结构简单外形尺寸小,机械效率高,并能平稳地、间歇地进行转位。槽轮装置包括主动拨盘31、从动槽轮32和与取芯针管40位于同一条轴线上的六叶定位轮33,主动拨盘31以等角速度作连续回转时,当主动拨盘31上的圆销未进入从动槽轮32的径向槽36时,由于从动槽轮32的内凹缘37被主动拨盘31上的外凸缘35卡住,因此从动槽轮32锁止不动。当主动拨盘31上的圆销进入从动槽轮32的径向槽36时,此时从动槽轮32的内凹缘37与主动拨盘31上的外凸缘35松开,从动槽轮32在主动拨盘31上的圆销的带动下转动,莲子在从动槽轮32的拨动下到达取芯的位置,此时从动槽轮32进入间歇,取芯针管40工作完成取芯。在下次从动槽轮32转动时,已经取完芯的莲子被拨出进入下一道工序。槽轮装置由变速箱11的输出带动,为了提高鲜莲子加工的效率,初步把槽轮装置每次拨动的时间间隔设置为1s,采用单个圆销的主动拨盘31转动一周,从动槽轮32被拨动一次。从动槽轮32的转动是为了让莲子到达取芯位置并在取芯完成后将莲子拨出,因此从动槽轮32的运动时间应该快些,只需增大槽数z的值。在综合考虑后,确定了槽数z=6,即采用六槽单销外槽轮。由从动槽轮32与取芯针管40的配合可以得出主动拨盘31转一周的时间t=1s。As shown in Figure 2, in the six-leaf rotating shaft automatic centering coring mechanism, in order to ensure that the coring work of each lotus seed does not interfere with each other, we have adopted the intermittent work characteristics of the sheave device, and the structure of the sheave device Simple, small in size, high in mechanical efficiency, and capable of smooth and intermittent indexing. The sheave device comprises a driving dial 31, a driven sheave 32 and a six-leaf positioning wheel 33 positioned on the same axis as the coring needle tube 40. When the driving dial 31 rotates continuously at an equiangular speed, when the driving dial 31 When the round pin does not enter the radial groove 36 of the driven sheave 32, because the inner concave edge 37 of the driven sheave 32 is blocked by the outer flange 35 on the driving dial 31, the driven sheave 32 is locked. Do not move. When the round pin on the driving dial 31 entered the radial groove 36 of the driven sheave 32, the inner concave edge 37 of the driven sheave 32 was loosened from the outer flange 35 on the driving dial 31, and the driven The sheave 32 rotates under the drive of the round pin on the driving dial 31, and the lotus seeds reach the coring position under the actuation of the driven sheave 32. At this time, the driven sheave 32 enters a break, and the work of the coring needle 40 is completed. coring. When the driven sheave 32 rotates next time, the lotus seeds that have got the core are drawn out and enter the next process. The sheave device is driven by the output of the gearbox 11. In order to improve the efficiency of fresh lotus seeds processing, the time interval of each toggle of the sheave device is initially set to 1s. Wheel 32 is toggled once. The rotation of the driven sheave 32 is to allow the lotus seeds to reach the coring position and to remove the lotus seeds after the coring is completed, so the movement time of the driven sheave 32 should be faster, only need to increase the value of the number of grooves z. After comprehensive consideration, the number of slots z=6 is determined, that is, the outer sheave with six slots and single pins is used. From the cooperation of the driven sheave 32 and the coring needle tube 40, it can be obtained that the time t=1s for the driving dial 31 to make one revolution.

所述传送机构为等间隔滚轮定数传送机构且包括进料斗1、设置于进料斗1下方的凹槽滚轮2、弹簧挡板3、定距弹簧4、与弹簧挡板3下部连接的下部挡板5、挡板轴6、弹簧底板14、设置于凹槽滚轮2下方的传送带15、和定距凸轮51,所述定距弹簧4的两端分别与弹簧挡板3和弹簧底板14连接,所述下部挡板5与挡板轴6相抵,所述下部挡板5可以绕挡板轴6旋转,所述定距凸轮51与弹簧挡板3下部配合,以促使下部挡板5绕挡板轴6旋转。The transmission mechanism is an equal-spaced roller constant number transmission mechanism and includes a feed hopper 1, a grooved roller 2 arranged below the feed hopper 1, a spring baffle 3, a fixed distance spring 4, and a lower part connected to the bottom of the spring baffle 3. Baffle plate 5, baffle plate shaft 6, spring base plate 14, the conveyer belt 15 that is arranged on groove roller 2 below, and fixed distance cam 51, the two ends of described fixed distance spring 4 are connected with spring baffle plate 3 and spring base plate 14 respectively , the lower baffle 5 is in contact with the baffle shaft 6, the lower baffle 5 can rotate around the baffle shaft 6, and the fixed-distance cam 51 cooperates with the lower part of the spring baffle 3 to urge the lower baffle 5 to rotate around the baffle Plate shaft 6 rotates.

如图4所示,将鲜莲子加到进料斗1之后,对于进料斗底部的鲜莲子,我们利用滚动的凹槽滚轮2与传送主轴差速转动的原理,将鲜莲子有序的横向排列在传送带15和凹槽滚轮2之间并保持转动,避免莲子从进料斗1底部直接堆积在传送带15处,通过凹槽滚轮2的内槽面与鲜莲子的贴合和相对滚动,就能实现让鲜莲子逐个有序地到达传送带15,这样不同时刻到达传送带的鲜莲子随着传送带的传送到达下部挡板5处。由于下部挡板5没有开启,鲜莲子只能在下部挡板5处的传送带15上滚动,而不能继续向前运动,只有在一定时间后,当定距凸轮51碰到弹簧挡板3的下部时,定距凸轮51顶住弹簧挡板3并压缩弹簧4,这时和弹簧挡板3用焊接在一起的下部挡板5在力的作用下绕挡板轴6逆时针转动,开启一次,放出一个莲子,弹簧挡板3下部的翘起处可以防止凸轮和挡板发生干涉。当定距凸轮51转过下部挡板5位置后,弹簧挡板3在弹簧4恢复力的作用下回到原位置,这样就完成了一次放出莲子的过程。As shown in Figure 4, after fresh lotus seeds are added to the feed hopper 1, for the fresh lotus seeds at the bottom of the feed hopper, we use the principle of differential rotation between the rolling groove roller 2 and the transmission spindle to move the fresh lotus seeds orderly horizontally Arranged between the conveyor belt 15 and the grooved roller 2 and kept rotating to prevent lotus seeds from directly accumulating on the conveyor belt 15 from the bottom of the feed hopper 1, through the fitting and relative rolling of the inner groove surface of the grooved roller 2 and the fresh lotus seeds, just It can realize that fresh lotus seeds arrive at the conveyor belt 15 one by one in an orderly manner, so that the fresh lotus seeds arriving at the conveyor belt at different times arrive at the lower baffle plate 5 along with the transmission of the conveyor belt. Because the lower baffle 5 is not opened, the fresh lotus seeds can only roll on the conveyor belt 15 at the lower baffle 5, and cannot continue to move forward. At this time, the fixed distance cam 51 withstands the spring baffle 3 and compresses the spring 4. At this time, the lower baffle 5 welded together with the spring baffle 3 rotates counterclockwise around the baffle shaft 6 under the action of force, and opens once. A lotus seed is released, and the warped part of the spring baffle 3 bottom can prevent the cam from interfering with the baffle. After the fixed distance cam 51 turned over the lower baffle plate 5 positions, the spring baffle plate 3 got back to the original position under the effect of the restoring force of the spring 4, so the process of releasing the lotus seeds once was completed.

所述脱壳机构为凸轮推杆挤压式脱壳机构且包括去壳刀具装置、定位转轴22、与定位转轴22连接的沟槽凸轮23、凸轮槽24、与沟槽凸轮23连接的连杆25、沿着凸轮槽24循环运动的推杆26和与推杆26连接的将鲜莲子推向去壳刀具装置的第一滑块27,所述去壳刀具装置包括刀具支架17以及安装于刀具支架17上的刀具轴肩18、弹簧19、刀片夹具20和刀片21,所述刀片夹具20的一端与刀片21连接,另一端与所述弹簧19连接,所述弹簧19控制所述刀片21的行程。The shelling mechanism is a cam push rod extrusion type shelling mechanism and includes a shelling tool device, a positioning shaft 22, a grooved cam 23 connected to the positioning shaft 22, a cam groove 24, a connecting rod connected to the grooved cam 23 25. The push rod 26 that circulates along the cam groove 24 and the first slider 27 that is connected with the push rod 26 pushes the fresh lotus seeds to the shelling cutter device, and the peeling cutter device includes a cutter bracket 17 and a Tool shoulder 18, spring 19, blade clamp 20 and blade 21 on the support 17, one end of described blade clamp 20 is connected with blade 21, and the other end is connected with described spring 19, and described spring 19 controls described blade 21 journey.

所述刀片21的数量为四个,对称的两个刀片21错位分为两层,构成空间十字状。The number of the blades 21 is four, and the two symmetrical blades 21 are dislocated and divided into two layers, forming a space cross shape.

如图5和图6所示,凸轮推杆挤压式脱壳机构包括去壳刀具装置、定位转轴22、与定位转轴22连接的沟槽凸轮23、凸轮槽24、与沟槽凸轮23连接的连杆25、沿着凸轮槽24循环运动的推杆26和与推杆26连接的将鲜莲子推向去壳刀具装置的第一滑块27,莲子经过传送带15送至定位转轴22做准备,推杆26沿着凸轮槽24循环运动。推杆26此时带动第一滑块27将其推向去壳刀具装置,此装置采用4个具有一定深度切削刃的刀片21,对称的两个刀片21错位分为两层,构成空间十字状,对鲜莲子从顶端划开十字型的刀口,此时莲子进入刀口时,由具有一定弹簧系数(根据实验获得)的弹簧19控制刀片21的行程,莲子在第一滑块27的推动下到达刀具轴肩18处,此时轴的直径大于莲子平均直径约1mm,莲子外壳在推杆26的推动作用和刀具轴肩18的挤压作用被剥去,从而实现莲子的准确去壳,莲子由推杆26推出去壳刀具装置后,去壳刀具装置出口下方是斜滑箱28入口,推杆26回程时松开莲子,去壳后的鲜莲子被推杆26继续推至斜滑箱28处,落入斜滑箱28。As shown in Figure 5 and Figure 6, the cam push rod extruding type shelling mechanism comprises shelling tool device, positioning rotating shaft 22, the groove cam 23 that is connected with positioning rotating shaft 22, cam groove 24, the groove cam that is connected with groove cam 23 The connecting rod 25, the push rod 26 which circulates along the cam groove 24 and the first slider 27 connected with the push rod 26 push the fresh lotus seeds to the shelling tool device, and the lotus seeds are sent to the positioning rotating shaft 22 through the conveyor belt 15 for preparation. The push rod 26 circulates along the cam groove 24 . The push rod 26 now drives the first slider 27 to push it towards the shelling tool device. This device adopts four blades 21 with a certain depth of cutting edge. The two symmetrical blades 21 are dislocated and divided into two layers, forming a space cross , cut the cross-shaped knife-edge from the top for fresh lotus seeds, when the lotus seeds enter the knife-edge, the stroke of the blade 21 is controlled by the spring 19 with a certain spring coefficient (according to the experiment), and the lotus seeds reach under the promotion of the first slider 27. At the tool shoulder 18, the diameter of the shaft is about 1 mm larger than the average diameter of the lotus seeds, and the lotus seed shell is peeled off by the pushing action of the push rod 26 and the extrusion action of the tool shoulder 18, thereby realizing the accurate shelling of the lotus seeds. After the push rod 26 was released from the shelling tool device, the entrance of the inclined sliding box 28 was below the exit of the shelling tool device. , fall into inclined sliding box 28.

所述去膜机构为毛刷滚筒去膜机构且包括外滚筒43、安装于外滚筒43中的三角架44、毛刷辊轴45和安装于外滚筒43内壁的尼龙毛刷46。The film removal mechanism is a brush roller film removal mechanism and includes an outer cylinder 43 , a tripod 44 installed in the outer cylinder 43 , a brush roller shaft 45 and a nylon brush 46 installed on the inner wall of the outer cylinder 43 .

如图7所示,该机构包括外滚筒43、安装于外滚筒43中的三角架44、毛刷辊轴45和安装于外滚筒43内壁的尼龙毛刷46,莲子经过六叶转轴自动对心取芯机构落入毛刷滚筒去膜机构中,即可完成莲子内膜的磨白。我们选用的毛刷辊广泛适用于食品深加工,用尼龙的刷辊对莲子等农业作物进行清洗,刷丝抗压、弹性好,但又不擦伤莲子的莲肉。而且毛刷辊规格可按客户要求量身定做,简单实用、更换方便。莲子取芯完毕进入毛刷滚筒去膜机构中的外滚筒43,毛刷滚筒去膜机构中的毛刷辊轴45采用自上向下螺旋线式钻孔植毛,而外滚筒43内壁则采用向上的尼龙毛刷46,其强度小于毛刷辊轴45的刷毛。莲子掉进筒内,转动的毛刷辊轴45对莲子进行去膜并使其做自身转动和向下的移动,与筒内尼龙毛刷46相结合,将其内膜破坏并去除。其中安装于外滚筒43中的三角架44正好起到搅拌莲子的作用,避免去壳取芯后的鲜莲子因挤压变形而引起的破坏,同时能上莲子肉有序的掉进收集板48,从而完成莲子肉的收集。As shown in Figure 7, the mechanism includes an outer drum 43, a tripod 44 installed in the outer drum 43, a brush roller shaft 45 and a nylon brush 46 installed on the inner wall of the outer drum 43, and the lotus seeds are automatically centered through the six-leaf shaft. The coring mechanism falls into the brush roller film removal mechanism to complete the whitening of the inner membrane of lotus seeds. The brush rollers we choose are widely used in food deep processing. We use nylon brush rollers to clean lotus seeds and other agricultural crops. The brush wires are compressive and elastic, but they do not scratch the lotus seeds. Moreover, the specifications of the brush roller can be customized according to customer requirements, simple and practical, and easy to replace. After the lotus seeds have been cored, they enter the outer cylinder 43 of the brush roller film removal mechanism. The brush roller shaft 45 in the brush roller film removal mechanism adopts top-down helical drilling and hair planting, while the inner wall of the outer cylinder 43 adopts upward The nylon hairbrush 46 of its intensity is less than the bristle of hairbrush roller shaft 45. The lotus seeds fall into the cylinder, and the rotating brush roller shaft 45 removes the film of the lotus seeds and makes it rotate and move downwards, and combines with the nylon hairbrush 46 in the cylinder to destroy and remove the inner membrane of the lotus seeds. Wherein the tripod 44 installed in the outer drum 43 just plays the role of stirring the lotus seeds, avoiding the damage caused by extruding deformation of the fresh lotus seeds after shelling and coring, and at the same time, the lotus seeds can fall into the collecting plate 48 in an orderly manner. , thereby completing the collection of lotus seed meat.

所述自动对心取芯的鲜莲子加工一体机还包括同步机构,所述同步机构为齿轮变速同步机构且包括电动机12,与电动机12连接的动力V带10、与动力V带10分别连接的一级减速器47和变速箱11,所述变速箱11分别与等间隔滚轮定数传送机构、凸轮推杆挤压式脱壳机构、六叶转轴自动对心取芯机构以及毛刷滚筒去膜机构连接并同步驱动。The fresh lotus seed processing all-in-one machine for automatically centering and coring also includes a synchronous mechanism, which is a gear shifting synchronous mechanism and includes a motor 12, a power V-belt 10 connected to the motor 12, and a power V-belt 10 connected respectively. A first-stage reducer 47 and a gearbox 11, the gearbox 11 is respectively connected with an equal-spaced roller fixed-number transmission mechanism, a cam push rod extrusion shelling mechanism, a six-leaf rotating shaft automatic centering coring mechanism, and a brush roller film removal mechanism Connect and sync the drives.

如图1和图7所示,由下部挡板5开合周期1s即转速为60r/min,定距凸轮51转动周期为1s即转速为60r/min,取芯针管的取芯周期为1s,输入齿轮的转速为83r/min。主动拨盘31的转速为60r/min.根据我们所选电动机的转速和常用减速器的形式和特点我们选择二级圆锥圆柱齿轮减速器。所述自动对心取芯的鲜莲子加工一体机中的脱壳机构、对心取芯机构和去膜机构都有变向转轴,本实施例所采用的变速箱11,不仅实现了速度的分级,而且更好的解决了速度转向的问题,利用变速箱11中的齿轮和锥齿轮实现横纵向运动的同步结合。As shown in Figure 1 and Figure 7, the opening and closing period of the lower baffle plate 5 is 1s, that is, the rotating speed is 60r/min, the rotation period of the fixed distance cam 51 is 1s, that is, the rotating speed is 60r/min, and the coring period of the coring needle tube is 1s, The speed of the input gear is 83r/min. The rotating speed of the driving dial 31 is 60r/min. According to the rotating speed of the motor we selected and the form and characteristics of the commonly used reducer, we choose a two-stage conical cylindrical gear reducer. The shelling mechanism, the coring mechanism and the film removing mechanism in the fresh lotus seed processing machine for automatic coring and coring all have direction-changing shafts. The gearbox 11 adopted in this embodiment not only realizes the classification of speed , and better solve the problem of speed steering, using the gears and bevel gears in the gearbox 11 to realize the synchronous combination of horizontal and vertical motion.

以上所述,仅是对本实用新型的较佳实施例而已,并非是对本实用新型做其他形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是,凡是未脱离本实用新型方案内容,依据本实用新型的技术实质对以上实施例所做的任何简单修改、等同变化与改型,仍属于本实用新型的保护范围。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or remodel it into an equivalent change. Equivalent embodiment. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the present invention, as long as they do not deviate from the content of the solution of the present invention.

Claims (5)

1. an automatic centering gets the fresh lotus seeds processing integrated machine of core, it is characterized in that: comprise the connecting gear be arranged in order, sabot body, to heart corning machine structure and striping mechanism, describedly heart corning machine structure is six leaf rotating shaft automatic centering corning machine structures and comprises tiltedly sliding case (28), be arranged at the sheave device of tiltedly sliding case (28) below, second slide block (41), be installed on the transmission device got core needle tubing (40) and be connected with the second slide block (41) on the second slide block (41), described sheave device comprises initiatively driver plate (31), driven sheave (32) and with get core needle tubing (40) and be positioned at six leaf locating wheels (33) on same axis, described active driver plate (31) is provided with round pin (34) and outward flange (35), described driven sheave (32) is provided with radial slot (36) and iner ledge (37), when the round pin (34) on active driver plate (31) does not enter radial slot (36) of driven sheave (32), the iner ledge (37) of driven sheave (32) is blocked by the outward flange (35) in active driver plate (31), locking driven sheave (32), when the round pin (34) on active driver plate (31) enters radial slot (36) of driven sheave (32), the iner ledge (37) of driven sheave (32) unclamps with the outward flange (35) in active driver plate (31), unlock driven sheave (32).
2. automatic centering according to claim 1 gets the fresh lotus seeds processing integrated machine of core, it is characterized in that: described connecting gear is for roller fixed number connecting gear at equal intervals and comprise feed hopper (1), be arranged at the troughing roller (2) of feed hopper (1) below, spring stop (3), spacing spring (4), the under shield (5) be connected with spring stop (3) bottom, damper shaft (6), spring bottom plate (14), be arranged at the conveyer belt (15) of troughing roller (2) below, with spacing cam (51), the two ends of described spacing spring (4) are connected with spring stop (3) and spring bottom plate (14) respectively, described under shield (5) and damper shaft (6) offset, described under shield (5) can rotate around damper shaft (6), described spacing cam (51) coordinates with spring stop (3) bottom, rotate around damper shaft (6) to impel under shield (5).
3. automatic centering according to claim 1 gets the fresh lotus seeds processing integrated machine of core, it is characterized in that: described sabot body is cam follower extruding type huller structure and comprises the cutter arrangement that shells, positioning rotating shaft (22), the grooved cam (23) be connected with positioning rotating shaft (22), cam path (24), the connecting rod (25) be connected with grooved cam (23), shell along the push rod (26) of cam path (24) shuttling movement and being pushed to by fresh lotus seeds of being connected with push rod (26) first slide block (27) of cutter arrangement, the described cutter arrangement that shells comprises knives rack (17) and is installed on the cutter shaft shoulder (18) on knives rack (17), spring (19), insert clamp (20) and blade (21), one end of described insert clamp (20) is connected with blade (21), the other end is connected with described spring (19), described spring (19) controls the stroke of described blade (21).
4. automatic centering according to claim 3 gets the fresh lotus seeds processing integrated machine of core, it is characterized in that: the quantity of described blade (21) is four, and two symmetrical blade (21) dislocation are divided into two-layer, Special composition crosswise.
5. automatic centering according to claim 1 gets the fresh lotus seeds processing integrated machine of core, it is characterized in that: described striping mechanism be hairbrush cylinder membrane removal machine structure and comprise outer cylinder (43), the tripod (44) be installed in outer cylinder (43), hairbrush roll shaft (45) and be installed on the nylon bristle (46) of outer cylinder (43) inwall.
CN201520320214.7U 2015-05-18 2015-05-18 Automatic core's fresh lotus seeds all-in-one is processed to heart Expired - Lifetime CN204653683U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104824792A (en) * 2015-05-18 2015-08-12 青岛理工大学 Automatic core's fresh lotus seeds all-in-one is processed to heart
CN108262253A (en) * 2017-12-14 2018-07-10 湖南莲冠湘莲食品有限公司 A kind of lotus seeds remove the peel core-removing device
CN109349652A (en) * 2018-10-17 2019-02-19 徐州工业职业技术学院 A device for shelling melon seeds
CN112335896A (en) * 2020-11-25 2021-02-09 黄明地 Lotus seed processing all-in-one machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104824792A (en) * 2015-05-18 2015-08-12 青岛理工大学 Automatic core's fresh lotus seeds all-in-one is processed to heart
CN108262253A (en) * 2017-12-14 2018-07-10 湖南莲冠湘莲食品有限公司 A kind of lotus seeds remove the peel core-removing device
CN109349652A (en) * 2018-10-17 2019-02-19 徐州工业职业技术学院 A device for shelling melon seeds
CN109349652B (en) * 2018-10-17 2021-08-03 徐州工业职业技术学院 A device for shelling melon seeds
CN112335896A (en) * 2020-11-25 2021-02-09 黄明地 Lotus seed processing all-in-one machine

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