CN204651149U - The dry-type transformer that a kind of tool winding wire material use quantity is few - Google Patents

The dry-type transformer that a kind of tool winding wire material use quantity is few Download PDF

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Publication number
CN204651149U
CN204651149U CN201520366092.5U CN201520366092U CN204651149U CN 204651149 U CN204651149 U CN 204651149U CN 201520366092 U CN201520366092 U CN 201520366092U CN 204651149 U CN204651149 U CN 204651149U
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dry
type transformer
iron core
sections
coil
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彭天恩
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Rongzhong Electrical Co ltd
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RONGZHONG ELECTRICAL EQUIPMENT CO Ltd
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Abstract

本实用新型公开一种具绕组线材用量少的干式变压器,包括有铁芯,绕制在铁芯上的线圈,以及用于夹持铁芯的夹紧部件;线圈其横截面的绕线造型由四段圆弧组成,其中沿长度方向是两半圆其两自由端朝外脱开的两段类半圆弧段,沿宽度方向是将该两段类半圆弧段的两端以相切方式连接起来的两段宽圆弧段。本新型干式变压器,线圈绕制方式采用四段圆弧特殊的绕制方式,使整个干式变压器呈现为“矮胖”造型,其在满足同样的磁通量等参数要求的情形下,导线可减少匝数,降低用量,如此可以减少铁芯高度,降低铁损,噪音等,绕组的线材用量也会降低5%左右。

The utility model discloses a dry-type transformer with less consumption of winding wires, which comprises an iron core, a coil wound on the iron core, and a clamping part for clamping the iron core; The shape is composed of four sections of arcs, among them, along the length direction are two semicircle-like arc sections with two free ends facing outwards, and along the width direction, the two ends of the two semicircle-like arc sections are connected to each other. Two wide arc segments connected by cutting. The new type of dry-type transformer, the coil winding method adopts a special winding method of four sections of arcs, so that the whole dry-type transformer presents a "short and fat" shape, which can reduce the number of wires under the condition of meeting the same parameters such as magnetic flux. Turns, reduce the amount, so that the height of the iron core can be reduced, iron loss, noise, etc., and the amount of wire used in the winding will also be reduced by about 5%.

Description

一种具绕组线材用量少的干式变压器A dry-type transformer with less consumption of winding wire

技术领域 technical field

本实用新型涉及一种干式变压器设备,具体是指一种具绕组线材用量少的干式变压器。 The utility model relates to dry-type transformer equipment, in particular to a dry-type transformer with less consumption of winding wires.

背景技术 Background technique

目前,干式变压器在供配电上应用越来越广泛,成为电路转换的一重要部件。干式变压器主要包括有铁芯、绕制在铁芯上的线圈及将铁芯夹持住的夹紧部件。线圈是绕制好的线圈绕组经浇注构成,为了保证绕线的顺畅性,目前线圈绕组通常采用圆形方式绕制,以此构成线圈均呈一圆筒状结构。线圈采用所述方式绕制,在实际应用中为了满足一定磁通量等参数要求,不仅绕组线材用量较大,而且构成的线圈从长度上加长,对应铁芯高度需要加长,从而带来铁损、噪音等问题。 At present, dry-type transformers are more and more widely used in power supply and distribution, and become an important part of circuit conversion. The dry-type transformer mainly includes an iron core, a coil wound on the iron core, and a clamping part that clamps the iron core. The coil is formed by pouring the wound coil winding. In order to ensure the smoothness of the winding, the coil winding is usually wound in a circular manner at present, so that the coils formed are all in a cylindrical structure. The coil is wound in the above-mentioned way. In order to meet certain parameters such as magnetic flux in practical applications, not only the amount of winding wire is relatively large, but also the length of the formed coil is lengthened, and the height of the corresponding iron core needs to be lengthened, resulting in iron loss and noise. And other issues.

实用新型内容 Utility model content

本实用新型的目的在于提供一种具绕组线材用量少的干式变压器,通过对绕组绕制方式的小改进,带来缩小绕组线材用量、减少铁芯高度,降低铁损、噪音等优点。 The purpose of this utility model is to provide a dry-type transformer with a small amount of winding wire. Through small improvements to the winding method, the advantages of reducing the amount of winding wire, reducing the height of the iron core, and reducing iron loss and noise are brought.

为了达成上述目的,本实用新型的解决方案是: In order to achieve the above object, the solution of the present utility model is:

一种具绕组线材用量少的干式变压器,包括有铁芯,绕制在铁芯上的线圈,以及用于夹持铁芯的夹紧部件;线圈其横截面的绕线造型由四段圆弧组成,其中沿长度方向是两半圆其两自由端朝外脱开的两段类半圆弧段,沿宽度方向是将该两段类半圆弧段的两端以相切方式连接起来的两段宽圆弧段。 A dry-type transformer with a small amount of winding wire, including an iron core, a coil wound on the iron core, and a clamping part for clamping the iron core; the winding shape of the cross-section of the coil consists of four sections Composed of circular arcs, in which along the length direction there are two semicircle-like segments whose two free ends are disengaged outwards, and along the width direction the two ends of the two semi-circle-like segments are connected in a tangential manner Two wide arc segments of .

所述线圈的侧边还凸设有若干接线端子。 A plurality of connection terminals are protruded from the side of the coil.

所述夹紧部件具有上下两两一组的四根矩形方管,该两组矩形方管其各管的相对两侧壁上分别开设有便装孔和组装孔,该便装孔的孔径大于组装孔的孔径,借助便装孔贯穿伸入将上下两组矩形方管通过组装孔和组装件配合进行夹紧装配。 The clamping part has four rectangular square tubes in groups of two up and down, and the two groups of rectangular square tubes are respectively provided with a convenient hole and an assembly hole on the opposite side walls of each tube, and the diameter of the convenient hole is larger than that of the assembly hole. The hole diameter is extended through the convenience hole, and the upper and lower sets of rectangular square tubes are clamped and assembled through the assembly hole and the assembly.

所述夹紧部件的下组矩形方管上还焊接有开口朝下的槽钢状的支脚。 The lower group of rectangular square tubes of the clamping parts are also welded with channel-shaped support feet with openings facing downwards.

采用上述方案后,本新型相对于现有技术的有益效果在于:本新型干式变压器,线圈绕制方式采用非圆形方式,而是采用四段圆弧特殊的绕制方式,使整个干式变压器呈现为“矮胖”造型,其在满足同样的磁通量等参数要求的情形下,导线可减少匝数,降低用量,如此可以减少铁芯高度,降低铁损,噪音等,绕组的线材用量也会降低5%左右。另外由于仍然是采用四段弧线相切的方式连接,因此仍然保证绕线的顺畅性。 After adopting the above scheme, the beneficial effect of the new model compared with the prior art lies in that the coil winding method of the new dry-type transformer adopts a non-circular method, but adopts a special winding method of four sections of arcs, so that the whole dry-type transformer The transformer presents a "short and fat" shape. Under the condition of meeting the same parameter requirements such as magnetic flux, the number of turns of the wire can be reduced, and the amount of wire can be reduced. This can reduce the height of the iron core, reduce iron loss, noise, etc., and the amount of wire used in the winding can also be reduced. will decrease by about 5%. In addition, because the four-segment arcs are still connected in a tangential manner, the smoothness of the winding is still guaranteed.

附图说明 Description of drawings

图1是本新型干式变压器的主视图; Fig. 1 is the front view of the novel dry-type transformer;

图2是本新型干式变压器的线圈的示意图。 Fig. 2 is a schematic diagram of the coil of the new dry-type transformer.

标号说明 Label description

铁芯         1    线圈         2 Core 1 Coil 2

类半圆弧段  21    宽圆弧段    22 Semi-circle section 21 Wide arc section 22

接线端子    23    夹紧部件     3 Terminal Block 23 Clamping Part 3

矩形方管    31    便装孔     311 Rectangular square tube 31 Convenience hole 311

组装件      32    支脚        33。 Assembly 32 Feet 33.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本案作进一步详细的说明。 The present case will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

本案涉及一种便于加工组装的干式变压器,如图1所示,主要包括有铁芯1、线圈2级夹紧部件3,线圈2绕制在铁芯1上,夹紧部件3用于对铁芯1夹紧实现定位组装。 This case involves a dry-type transformer that is easy to process and assemble. As shown in Figure 1, it mainly includes an iron core 1, a coil 2 and a clamping part 3, the coil 2 is wound on the iron core 1, and the clamping part 3 is used for Iron core 1 is clamped to realize positioning assembly.

本新型主要对线圈2作出创新改进,线圈是绕制好的线圈绕组经浇注构成,如图2所示,线圈绕组绕制并适配浇注后的线圈2其横截面的绕线造型由四段圆弧组成。其中,沿长度方向是两段类半圆弧段21,该两段类半圆弧段21是由两半圆其两自由端朝外脱开而构成的;沿宽度方向是两段宽圆弧段22,通过该两段宽圆弧段22将两段类半圆弧段21的两端以相切方式平滑连接起来,故而仍然保证了绕线的顺畅性。 This new model mainly makes innovative improvements to the coil 2. The coil is formed by pouring the wound coil winding. As shown in Figure 2, the coil winding is wound and adapted to the cast coil 2. The winding shape of the cross section consists of four sections. Composition of arcs. Wherein, along the length direction are two sections of semicircle-arc sections 21, which are formed by disengaging the two free ends of two semicircles; along the width direction are two sections of wide-arc sections. 22. Through the two wide arc segments 22, the two ends of the two quasi-semi-arc segments 21 are smoothly connected in a tangential manner, so the smoothness of winding is still guaranteed.

本新型线圈2绕制方式摒弃传统圆形方式,而是采用四段圆弧特殊的绕制方式,在满足同样的磁通量等参数要求的情形下,导线可减少匝数,降低用量,带来减少铁芯高度,降低铁损,噪音等优点,并且绕组的线材用量也会降低许多(实践验证能够降低5%左右)。 The coil 2 winding method of this new type abandons the traditional circular method, but adopts a special winding method with four sections of arcs. Under the condition of meeting the same parameter requirements such as magnetic flux, the number of turns of the wire can be reduced, the consumption amount can be reduced, and the Iron core height, reduced iron loss, noise and other advantages, and the amount of wire used in the winding will also be reduced a lot (practice has proved that it can be reduced by about 5%).

所述线圈2的侧边还凸设有若干接线端子23,以便于其接线连接。 A plurality of connection terminals 23 are protruded from the side of the coil 2 to facilitate its connection.

再有,本新型还对夹紧部件3作出创新改进,该夹紧部件3具有四根矩形方管31,图1中只给出矩形方管31的侧视图,该矩形方管31横截面呈封闭的矩形状结构。所述四根矩形方管31上下两两一组,并且该两组矩形方管31其各管的相对两侧壁上分别开设有便装孔311和组装孔(图中未示意出)。组装时,借助便装孔311贯穿伸入,即可简便地将上下两组矩形方管31通过组装孔和组装件32相互配合上下各自锁设,实现夹紧装配。 Furthermore, this new model also makes innovations and improvements to the clamping part 3, which has four rectangular square tubes 31. Only the side view of the rectangular square tubes 31 is given in Fig. 1, and the cross section of the rectangular square tubes 31 is Closed rectangular structure. The four rectangular square tubes 31 are grouped in pairs up and down, and the two sets of rectangular square tubes 31 are respectively provided with convenience holes 311 and assembly holes (not shown in the figure) on the opposite side walls of each tube. When assembling, the upper and lower groups of rectangular square tubes 31 can be easily locked up and down through the assembling holes and the assembling parts 32 by means of the convenience hole 311 penetrating through to realize the clamping assembly.

所述夹紧部件3的主体构件采用呈矩形的密封形状的矩形方管件,在加工组装中不易变形,组装牢固,而且无需另外加焊任何结构,而是巧妙地借助开设的与组装孔相对的便装孔,简便实现组装孔和组装件装配以完成夹紧部件的组装操作,组装操作十分方便,而且结构极其简洁。 The main component of the clamping part 3 adopts a rectangular square pipe in a rectangular sealing shape, which is not easily deformed during processing and assembly, and the assembly is firm, and no additional welding is required. Convenience hole, easy to realize the assembly of the assembly hole and assembly parts to complete the assembly operation of the clamping parts, the assembly operation is very convenient, and the structure is extremely simple.

所述便装孔311的孔径略大于组装孔的孔径为佳,在最大化保持矩形方管31牢固结构的前提下,使便装孔311能充分发挥其起便利装配的效果。 The aperture of the convenience hole 311 is preferably slightly larger than the aperture of the assembly hole. Under the premise of maximizing the firm structure of the rectangular square tube 31, the convenience hole 311 can fully exert its effect of facilitating assembly.

另,给出实施例中,上、下两组矩形方管组分别通过四组组装孔和组装件32配合锁设,该四组组装孔和组装件32两两一组锁设在矩形方管31的靠近两端位置。进一步,该两两一组的组装孔和组装件32呈上下错位布设(参见图1),以加强其锁设强度及整个夹紧部件3的牢固性。 In addition, in the given embodiment, the upper and lower sets of rectangular square tubes are respectively locked through four sets of assembly holes and assembly parts 32, and the four groups of assembly holes and assembly parts 32 are locked in groups of two by two on the rectangular square tube. 31 near the two ends. Further, the two-by-two assembly holes and assembly parts 32 are dislocated up and down (see FIG. 1 ), so as to enhance the locking strength and the firmness of the entire clamping part 3 .

优选地,夹紧部件3的下组矩形方管31上还焊接有支脚33,该支脚33呈槽钢状,且开口朝下设置,主要起支撑作用。 Preferably, a leg 33 is welded on the lower rectangular tube 31 of the clamping part 3 , and the leg 33 is in the shape of a channel steel with an opening facing downwards, mainly for supporting.

以上所述仅为本新型的优选实施例,凡跟本新型权利要求范围所做的均等变化和修饰,均应属于本新型权利要求的范围。 The above descriptions are only preferred embodiments of the present invention, and all equal changes and modifications made in accordance with the claims of the present invention shall fall within the scope of the claims of the present invention.

Claims (4)

1. the dry-type transformer that tool winding wire material use quantity is few, includes iron core, is wound on the coil on iron core, and for clamping the clamping part of iron core; It is characterized in that: the coiling moulding of its cross section of coil is made up of four arcs, be wherein two sections of class semicircle segmental arcs that its two free end of two semicircular is thrown off outwardly along its length, broad ways is the two sections of wide arc sections coupled together with tangential manner at the two ends of these two sections of class semicircle segmental arcs.
2. the dry-type transformer that a kind of tool winding wire material use quantity as claimed in claim 1 is few, is characterized in that: the side of described coil is also convexly equipped with some binding posts.
3. the dry-type transformer that a kind of tool winding wire material use quantity as claimed in claim 1 is few, it is characterized in that: described clamping part has up and down four rectangular square tube of a group between two, the two lateral walls of these two groups of its each pipes of rectangular square tube offers civilian dress hole and assembly hole respectively, the aperture in this civilian dress hole is greater than the aperture of assembly hole, runs through to stretch into upper and lower two groups of rectangular square tube are carried out clamping assembling by assembly hole and assembly cooperation by civilian dress hole.
4. the dry-type transformer that a kind of tool winding wire material use quantity as claimed in claim 3 is few, is characterized in that: the leg lower group of rectangular square tube of described clamping part being also welded with downward opening channel-section steel shape.
CN201520366092.5U 2015-06-01 2015-06-01 The dry-type transformer that a kind of tool winding wire material use quantity is few Expired - Lifetime CN204651149U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112420353A (en) * 2020-12-04 2021-02-26 宜昌市东明电气有限责任公司 A kind of multi-segment arc tangent circular transformer winding coil structure and dry-type transformer
CN118553509A (en) * 2024-05-21 2024-08-27 南京航空航天大学 Transformer with symmetrical noise sources and natural cancellation of common mode noise of power converter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112420353A (en) * 2020-12-04 2021-02-26 宜昌市东明电气有限责任公司 A kind of multi-segment arc tangent circular transformer winding coil structure and dry-type transformer
CN118553509A (en) * 2024-05-21 2024-08-27 南京航空航天大学 Transformer with symmetrical noise sources and natural cancellation of common mode noise of power converter

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