CN204649141U - Direct-type profile of tooth angle deviation check device - Google Patents
Direct-type profile of tooth angle deviation check device Download PDFInfo
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Abstract
本实用新型公开了一种直接式齿形中心角度偏差检查装置,涉及齿形中心角度偏差测量领域。它包括基座,固定安装在基座侧面的支架,固定在支架上的直线滚动导轨副,安装在直线滚动导轨副上的定位顶尖。还包括固定于支架上端的手轮升降旋转装置,安装在基座上部的定位转盘,定位转盘具有表杆定位孔,测量表安装于表杆定位孔内。基座的下部具有定位螺钉安装孔,定位螺钉安装在定位螺钉安装孔内。通过定位螺钉及百分表头定位被检测零件齿形中心,基座与定位转盘基线周向刻度偏差确定被测零件双联花键两齿形中心角度偏差,检测数据直观、数据精确、方法简单,有效的避免了采用间接测量法所产生的测量误差大及转换计算烦琐的弊端,测量效率高,体积小。
The utility model discloses a direct tooth form center angle deviation inspection device, which relates to the field of tooth form center angle deviation measurement. It includes a base, a bracket fixedly installed on the side of the base, a pair of linear rolling guides fixed on the bracket, and a positioning top installed on the pair of linear rolling guides. It also includes a hand wheel lifting and rotating device fixed on the upper end of the support, a positioning turntable installed on the upper part of the base, the positioning turntable has a watch rod positioning hole, and the measuring meter is installed in the watch rod positioning hole. The bottom of the base has a set screw mounting hole, and the set screw is installed in the set screw mounting hole. Locate the center of the tooth shape of the tested part through the positioning screw and the dial indicator head, and determine the angular deviation of the center of the two tooth shapes of the double spline of the tested part by the deviation between the base and the base line of the positioning turntable. The detection data is intuitive, accurate, and the method is simple. , effectively avoiding the disadvantages of large measurement errors and cumbersome conversion calculations caused by the indirect measurement method, with high measurement efficiency and small size.
Description
技术领域 technical field
本实用新型涉及齿形中心角度偏差测量领域,具体涉及一种直接式齿形中心角度偏差检查装置。 The utility model relates to the field of tooth shape center angle deviation measurement, in particular to a direct tooth shape center angle deviation inspection device.
背景技术 Background technique
目前,对于齿形中心角度偏差的检测,有两种基本方法:光电检测和间接检测。 At present, there are two basic methods for detecting the angular deviation of the tooth profile center: photoelectric detection and indirect detection.
光电检测:需要专门的光电测量设备,对测量环境、操作人员有较高的要求,测量成本高、测量周期长,不适合现场批量生产测量,只适合于抽样检测。 Photoelectric detection: special photoelectric measurement equipment is required, and there are high requirements for the measurement environment and operators. The measurement cost is high and the measurement cycle is long. It is not suitable for on-site mass production measurement, and is only suitable for sampling inspection.
间接检测:如图1所示,利用检测平台、尾座顶尖、高度尺检测零件在同一对称轴线内的两个齿部齿形节园距检测平台基面的高度h1、h2,如图3所示,算出其高度差Δh=h1-h2≈C,两齿形中心角度偏差则为Δα=2arcsinΔh/d,其中d为齿形零件的直径。 Indirect detection: As shown in Figure 1, use the detection platform, the top of the tailstock, and the height gauge to detect the heights h1 and h2 of the two tooth profile pitch circles of the part in the same symmetrical axis from the base surface of the detection platform, as shown in Figure 3 Shown, calculate the height difference Δh=h1-h2≈C, and the angular deviation of the two tooth centers is Δα=2arcsinΔh/d, where d is the diameter of the toothed part.
间接检测存在的主要不足: The main disadvantages of indirect detection:
1、检测时,齿形节园的检测点难以精确定位,测量误差大; 1. During detection, it is difficult to accurately locate the detection point of the tooth shape joint circle, and the measurement error is large;
2、测量数据要经过计算转换,才能得到齿形中心角度偏差,步骤烦琐; 2. The measurement data must be calculated and converted to obtain the tooth profile center angle deviation, and the steps are cumbersome;
3、检测平台体积大,不便于现场安装存放,检测辅助时间长。 3. The detection platform is large in size, which is not convenient for on-site installation and storage, and the auxiliary detection time is long.
实用新型内容 Utility model content
本实用新型的目的是克服现有技术中,由节园高度检测所造成的检测精度差、角度偏差换算烦琐等弊端,解决光电检测中测量成本高、测量周期长等问题,本实用新型提供一种直观检测零件齿形中心角度偏差的装置。 The purpose of this utility model is to overcome the disadvantages of poor detection accuracy and cumbersome angle deviation conversion caused by the detection of the height of the joint in the prior art, and to solve the problems of high measurement cost and long measurement period in photoelectric detection. The utility model provides a A device for visually detecting the angular deviation of the tooth profile center of a part.
为了解决上述技术问题、达到技术效果,本实用新型采取以下技术方案:一种直接式齿形中心角度偏差检查装置,它包括基座、支架、直线滚动导轨副、 定位顶尖、手轮升降旋转装置、定位转盘、测量表、定位螺钉和被测零件。所述支架固定安装在基座的侧面,直线滚动导轨副固定在支架上,且固定在支架相对于基座的内侧上,定位顶尖安装在直线滚动导轨副上,所述定位顶尖的中心线与被测零件的中心线位于同一基准线上。所述手轮升降旋转装置固定于支架的上端,用于带动定位顶尖在直线滚动导轨副上做上下移动,锁紧被测零件。所述定位转盘安装在基座的上部,定位转盘具有表杆定位孔,所述测量表安装于表杆定位孔内。所述基座的下部具有定位螺钉安装孔,所述定位螺钉安装在定位螺钉安装孔内;所述表杆定位孔与定位螺钉安装孔的中心在同一基准线上。上述直线滚动导轨副是由导轨、滑块、钢球、返向器、保持架、密封端盖及挡板等组成。当导轨与滑块作相对运动时,钢球就沿着导轨上的经过淬硬和精密磨削加工而成的四条滚道滚动,在滑块端部钢球又通过返向装置(返向器)进入返向孔后再进入滚道,钢球就这样周而复始地进行滚动运动。返向器两端装有防尘密封端盖,可有效地防止灰尘、屑末进入滑块内部。 In order to solve the above-mentioned technical problems and achieve technical effects, the utility model adopts the following technical solutions: a direct tooth shape center angle deviation inspection device, which includes a base, a bracket, a linear rolling guide pair, a positioning top, and a hand wheel lifting and rotating device , Positioning turntable, measuring table, positioning screws and measured parts. The bracket is fixedly installed on the side of the base, the linear rolling guide pair is fixed on the bracket, and fixed on the inner side of the bracket relative to the base, the positioning top is installed on the linear rolling guide pair, and the center line of the positioning top is in line with the The centerlines of the parts under test are on the same datum line. The hand wheel lifting and rotating device is fixed on the upper end of the bracket, and is used to drive the positioning top to move up and down on the linear rolling guide rail pair, and lock the measured part. The positioning turntable is installed on the top of the base, and the positioning turntable has a watch rod positioning hole, and the measuring gauge is installed in the watch rod positioning hole. The bottom part of the base has a positioning screw mounting hole, and the positioning screw is installed in the positioning screw mounting hole; the centers of the watch rod positioning hole and the positioning screw mounting hole are on the same reference line. The above-mentioned linear rolling guide pair is composed of a guide rail, a slider, a steel ball, a reverser, a cage, a sealing end cover and a baffle, etc. When the guide rail and the slider move relatively, the steel balls roll along the four hardened and precision-ground raceways on the guide rail, and the steel balls at the end of the slider pass through the return device (return device) ) enters the return hole and then enters the raceway, and the steel ball rolls in circles like this. Both ends of the reverser are equipped with dust-proof sealing end covers, which can effectively prevent dust and chips from entering the inside of the slider.
进一步的技术方案是:所述基座的上部具有定位止口,所述定位转盘安装在基座的定位止口上。 A further technical solution is: the upper part of the base has a positioning notch, and the positioning turntable is installed on the positioning notch of the base.
进一步的技术方案是:所述测量表包括与它相配合的表杆固定压块,表杆固定压块用于锁紧测量表。 A further technical solution is: the measuring gauge includes a table stem fixing press block matched with it, and the gauge stem fixing pressing block is used to lock the measuring gauge.
进一步的技术方案是:所述基座具有与被测零件相配合的固定顶尖,所述固定顶尖的中心线与定位顶尖的中心线位于同一基准线上。 A further technical solution is that: the base has a fixed center matched with the measured part, and the center line of the fixed center is on the same reference line as the center line of the positioning center.
进一步的技术方案是:测量表是百分表。 A further technical scheme is: the measuring table is a dial gauge.
本实用新型与现有技术相比,具有以下的有益效果: Compared with the prior art, the utility model has the following beneficial effects:
通过定位螺钉及百分表头定位被检测零件齿形中心,基座与定位转盘基线周向刻度偏差确定被测零件双联花键两齿形中心角度偏差,检测数据直观,检 测方法简单,测量数据精确,有效的避免了采用间接测量法所产生的测量误差大及转换计算烦琐的弊端,测量效率高,体积小。 Locate the center of the tooth shape of the tested part through the positioning screw and the dial indicator head, and determine the angular deviation of the center of the tooth shape of the double spline of the tested part by the deviation between the base and the base line of the positioning turntable. The detection data is intuitive and the detection method is simple. The measurement data is accurate, which effectively avoids the disadvantages of large measurement errors and cumbersome conversion calculations caused by the indirect measurement method. It has high measurement efficiency and small size.
附图说明 Description of drawings
图1是现有技术中间接检测齿形中心角度偏差结构图; Fig. 1 is a structural diagram of indirect detection of tooth profile center angle deviation in the prior art;
图2是图1所示装置间接检测齿形中心角度偏差原理图,其中a与b所示为在同一轴心线内,齿槽偏差为25度; Fig. 2 is a schematic diagram of the device shown in Fig. 1 to indirectly detect the angular deviation of the center of the tooth profile, where a and b are shown as being in the same axis line, and the tooth gap deviation is 25 degrees;
图3是图1所示装置间接检测齿形中心角度偏差换算间图; Fig. 3 is a conversion diagram of the device shown in Fig. 1 to indirectly detect the angle deviation of the center of the tooth shape;
图4是本实用新型直接式齿形中心角度偏差检测装置结构图; Fig. 4 is a structural diagram of the utility model direct gear shape center angle deviation detection device;
图5是本实用新型直接式齿形中心角度偏差检测原理图,其中a与b所示为在同一轴心线内,齿槽偏差为25度; Fig. 5 is a schematic diagram of the utility model direct gear center angle deviation detection, in which a and b are shown as being in the same axis line, and the tooth groove deviation is 25 degrees;
图6是本实用新型直接式齿形中心角度偏差检测读数示意图。 Fig. 6 is a schematic diagram of the reading of the direct tooth center angle deviation detection of the utility model.
具体实施方式 Detailed ways
下面结合本实用新型的实施例对本实用新型作进一步的阐述和说明。 Below in conjunction with the embodiment of the utility model, the utility model is further elaborated and illustrated.
实施例: Example:
如图4所示,一种直接式齿形中心角度偏差检查装置,它包括基座8、支架11直线滚动导轨副2、定位顶尖3、手轮升降旋转装置1、定位转盘5、测量表7、表杆固定压块6、定位螺钉9、固定顶尖10和被测零件4。支架11通过螺钉固定安装在基座8的侧面,直线滚动导轨副2通过螺钉固定在支架11上,且固定在支架11相对于基座8的内侧上,定位顶尖3安装在直线滚动导轨副2上,定位顶尖3的中心线与被测零件4的中心线位于同一基准线上。手轮升降旋转装置1通过螺钉固定于支架11的上端,用于带动定位顶尖3在直线滚动导轨副2上做上下移动,锁紧被测零件4。基座8的上部具有定位止口,定位转盘5安装在基座8的定位止口上,定位转盘5具有表杆定位孔,测量表7安装于表杆 定位孔内,上述测量表是百分表,百分表的表头接触被检测零件4齿形槽底部,并通过表杆固定压块6锁紧。基座8的下部具有定位螺钉安装孔,定位螺钉9安装在定位螺钉安装孔内。所述表杆定位孔与定位螺钉安装孔的中心在同一基准线上。 As shown in Figure 4, a direct tooth shape center angle deviation inspection device includes a base 8, a bracket 11, a linear rolling guide rail pair 2, a positioning top 3, a handwheel lifting and rotating device 1, a positioning turntable 5, and a measuring table 7 , table stem fixed pressure block 6, set screw 9, fixed top 10 and measured part 4. The bracket 11 is fixed on the side of the base 8 by screws, the linear rolling guide rail pair 2 is fixed on the bracket 11 by screws, and is fixed on the inner side of the bracket 11 relative to the base 8, and the positioning top 3 is installed on the linear rolling guide rail pair 2 , the centerline of the positioning tip 3 and the centerline of the measured part 4 are on the same reference line. The handwheel lifting and rotating device 1 is fixed on the upper end of the bracket 11 by screws, and is used to drive the positioning top 3 to move up and down on the linear rolling guide pair 2, and lock the measured part 4. The top of the base 8 has a positioning notch, and the positioning dial 5 is installed on the positioning notch of the base 8. The positioning dial 5 has a table rod positioning hole, and the measuring gauge 7 is installed in the table rod positioning hole. The above-mentioned measuring table is a dial indicator , the head of the dial indicator contacts the bottom of the toothed groove of the detected part 4, and is locked by the fixed pressure block 6 of the table rod. The bottom of the base 8 has a set screw mounting hole, and the set screw 9 is installed in the set screw mounting hole. The centers of the watch rod positioning hole and the positioning screw mounting hole are on the same reference line.
如图6所示,调整定位螺钉9锁紧被检测零件4下部齿形中心,转动调整定位转盘5使百分表指针在最小位置,此时百分表表头中心位于被检测零件上部齿形槽中心,基座与定位转盘周向刻度差即为被检测零件上下齿形中心角度偏差。 As shown in Figure 6, adjust the positioning screw 9 to lock the tooth center of the lower part of the detected part 4, and turn the adjustment positioning dial 5 to make the pointer of the dial indicator at the minimum position. The center of the groove, the difference between the circumferential scale of the base and the positioning turntable is the angular deviation of the upper and lower tooth profile centers of the tested part.
可以理解的是,以上实施方式仅仅是为了说明本实用新型的原理而采用的示例性实施方式,然而本实用新型并不局限于此。对于本领域内的普通技术人员而言,在不脱离本实用新型的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本实用新型的保护范围。 It can be understood that, the above embodiments are only exemplary embodiments adopted to illustrate the principles of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present utility model, and these variations and improvements are also regarded as the protection scope of the present utility model.
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| CN201520149787.8U CN204649141U (en) | 2015-03-17 | 2015-03-17 | Direct-type profile of tooth angle deviation check device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104930955A (en) * | 2015-03-17 | 2015-09-23 | 成都飞机工业(集团)有限责任公司 | Direct tooth profile central angle deviation detection device |
| CN118392077A (en) * | 2024-06-26 | 2024-07-26 | 湖南南方宇航高精传动有限公司 | Online measuring instrument and measuring method for angular deviation of tooth surfaces of duplex gear shafts |
| CN120155779A (en) * | 2025-05-19 | 2025-06-17 | 科德数控股份有限公司 | A spindle gear disc installation and adjustment method and installation and adjustment tooling |
-
2015
- 2015-03-17 CN CN201520149787.8U patent/CN204649141U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104930955A (en) * | 2015-03-17 | 2015-09-23 | 成都飞机工业(集团)有限责任公司 | Direct tooth profile central angle deviation detection device |
| CN118392077A (en) * | 2024-06-26 | 2024-07-26 | 湖南南方宇航高精传动有限公司 | Online measuring instrument and measuring method for angular deviation of tooth surfaces of duplex gear shafts |
| CN118392077B (en) * | 2024-06-26 | 2024-09-10 | 湖南南方宇航高精传动有限公司 | Online measuring instrument and measuring method for angular deviation of tooth surfaces of duplex gear shafts |
| CN120155779A (en) * | 2025-05-19 | 2025-06-17 | 科德数控股份有限公司 | A spindle gear disc installation and adjustment method and installation and adjustment tooling |
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