CN204644674U - A kind of vacuum and steam shaping box system of heat efficiency utilization - Google Patents

A kind of vacuum and steam shaping box system of heat efficiency utilization Download PDF

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Publication number
CN204644674U
CN204644674U CN201520152336.XU CN201520152336U CN204644674U CN 204644674 U CN204644674 U CN 204644674U CN 201520152336 U CN201520152336 U CN 201520152336U CN 204644674 U CN204644674 U CN 204644674U
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CN
China
Prior art keywords
tube
steam
vacuum
heat exchange
pipe
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Expired - Fee Related
Application number
CN201520152336.XU
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Chinese (zh)
Inventor
张培明
汪峰
杨景慧
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Yunnan Yun Di Textile Technology Co Ltd
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Yunnan Yun Di Textile Technology Co Ltd
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Priority to CN201520152336.XU priority Critical patent/CN204644674U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Abstract

The utility model discloses a kind of vacuum and steam shaping box system of heat efficiency utilization, comprise vacuum and steam shaping box (37), first heat exchange box (30), second heat exchange box (31), 3rd heat exchange box (38), steam boiler (39), cooling pond (35), ultrasonic humidifier (28), this system is from the furnace gas of steam boiler, flue gas and vacuum and steam shaping box institute liberated heat are started with the complete energy recycling system of composition one, reach while efficiently reclaiming heat fast, also the object that cleaning of off-gas accelerates shaped silk process speed is reached.

Description

A kind of vacuum and steam shaping box system of heat efficiency utilization
Technical field
The efficient circulation of Fast Heating and quick heat radiating and waste heat that the utility model relates to vacuum and steam shaping box utilizes system regions, espespecially a kind of vacuum and steam shaping box system of heat efficiency utilization.
Background technology
Existing vacuum shaping box mostly is Steam Heating, Steam Heating does not need to use the enterprise of steam in a large number for real silk source mill is this they does not need Large steam boiler, and mostly there is the higher problem of energy consumption in small size steam boiler, for this kind of situation, the heat recovery improving whole system is main path, but existing vacuum and steam shaping box is all adopt these recovery systems mostly, and thermal losses of directly leaving, this can cause the rising of production cost undoubtedly.
Summary of the invention
For solving the problem, the utility model provides a kind of vacuum and steam shaping box system of heat efficiency utilization, this system to be started with the complete energy recycling system of composition one from the furnace gas of steam boiler, flue gas and vacuum and steam shaping box institute liberated heat, reach while efficiently reclaiming heat fast, also reach the object that cleaning of off-gas accelerates shaped silk process speed.
For achieving the above object, inherently realize by the following technology of novel employing, a kind of vacuum and steam shaping box system of heat efficiency utilization, comprise vacuum and steam shaping box, first heat exchange box, second heat exchange box, 3rd heat exchange box, steam boiler, cooling pond, ultrasonic humidifier, wherein be provided with vacuum-pumping tube in vacuum and steam shaping box, humidifier tube, steam-heating pipe and cooling tube, cooling tube drain pipe is connected with compressor inlet by pipeline, compressor liquid outlet is connected in the radiating tube inlet of bottom, cooling pond by pipeline, radiating tube liquid outlet set by cooling pond connects cooling tube inlet by pipeline, steam-heating pipe inlet communication steam boiler gas outlet, steam-heating pipe gas outlet is communicated with hollow metal radiating tube import set in the 3rd heat exchange box, in 3rd heat exchange box, set heating tube is hollow metal pipe and the set supporting installation of radiating tube in it, in 3rd heat exchange box, set heating tube gas outlet is communicated with combustion air set by steam boiler and adds entrance, in 3rd heat exchange box, set heating tube air inlet connects oxygenating pipe with blowdown pipe and by being communicated with vacuum-pumping tube after this pipeline communication vavuum pump by pipeline, metal hollow heating tube set by set radiating tube outlet second heat exchange box in 3rd heat exchange box, heating tube outlet steam boiler steam inlet set by second heat exchange box, second heat exchange box one side lower part is provided with the snorkel being communicated with steam boiler, second heat exchange box opposite side top is provided with the gas outlet being communicated with aeration tower air inlet pipe, sparge pipe set by aeration tower top is communicated with upper zone, cooling pond, blast pipe set by aeration tower is communicated with the heat exchanger tube air inlet in water storage tank set by ultrasonic humidifier, heat exchanger tube gas outlet in water storage tank is communicated with smoke exhaust pipe, humidifier tube gas outlet set by ultrasonic humidifier is connected with humidifier tube by blower fan or pump.
As further improvement of the utility model, the snorkel that described second heat exchange box connects has been arranged in parallel the first heat exchange box, and carrier pipe set by humidifier tube gas outlet set by ultrasonic humidifier is connected with heating tube set by the first heat exchange box and is formed a communication line.
As further improvement of the utility model, under middle and lower part, described cooling pond is arranged at earth's surface, be provided with underground radiation pipe bottom cooling pond, this underground radiation pipe is water source radiating tube and ground source heat-dissipating pipe.
As further improvement of the utility model, described vacuum and steam shaping box, by unlatching end socket, loading cylindrical shell, bottom (head), cooling tube, vacuum-pumping tube, humidifier tube, rotate loading structure, expansion link, telescoping cylinder, steam-heating pipe forms, wherein loading cylindrical shell is cylindrical hollow configuration, loading cylindrical shell two ends are provided with opening, one end is provided with unlatching end socket by being flexibly connected block, other end fixing seal is provided with bottom (head), be provided with in loading cylindrical shell and be parallel to each other and spaced cooling tube and steam-heating pipe, the many vacuum-pumping tubes evenly divided are outside equipped with in through loading cylindrical shell in loading cylindrical shell, the many humidifier tubes evenly divided are outside equipped with in through loading cylindrical shell in loading cylindrical shell, one end that loading cylindrical shell is provided with bottom (head) is provided with telescoping cylinder, telescoping cylinder is provided with expansion link, expansion link is connected with Lower Hold plate set by the rotation loading structure be arranged in loading cylindrical shell by bearing.
As further improvement of the utility model, described unlatching end socket is be made up of the outside head of hemispherical hollow and interior end socket, and outside head is connected with interior end socket by the joint pin being arranged at its inner surface.
As further improvement of the utility model, described loading cylindrical shell is made up of shell and inner casing, and shell and inner casing are all the hollow cylindricals that structure is identical, and shell is connected with inner casing by the joint pin being arranged at inner surface.
As further improvement of the utility model, described bottom (head) structure is similar to unlatching end socket, but mounting means is seal welding.
As further improvement of the utility model, described rotation loading structure is by rotating sheath body, pulley, rotating cylinder, rotor, stator, silk ingot loop bar fastening cover, Lower Hold plate, rotating cylinder chute, sliding rail rack forms, wherein sliding rail rack is socketed in rotating cylinder chute set by rotating cylinder by the slide rail extended out, on rotating cylinder, uniform ring is around being distributed with the pulley be installed on by rotating shaft on rotating cylinder, pulley is socketed on the fastening rotation sheath body be installed on inner casing inner surface by slide rail, sliding rail rack is uniformly distributed the rotor being provided with permanent magnet and making, the stator that solenoid makes is provided with between inner casing and shell.
As further improvement of the utility model, it is rectangular metal plate bottom described sliding rail rack, metallic plate upper surface is provided with an ingot sleeving connecting rod, metallic plate both sides are provided with outer side shield, outer side shield two ends extend in rotating cylinder chute set by rotating cylinder, rectangular metal plate top coordinates silk ingot sleeving connecting rod to be provided with the silk ingot loop bar fastening cover installed fastening switch and opened movable axis, rectangular metal plate drives the one end of opening end socket into and is provided with opening, this opening part is provided with the fastening bolt that can fix with rotating cylinder, rectangular metal plate top is provided with support arm, support arm and outer side shield are respectively arranged with rotor, the rectangular metal plate other end is provided with Lower Hold plate.
As further improvement of the utility model, described set telescoping cylinder is hydraulic cylinder or compressed air cylinder.
The utility model compared with prior art has following beneficial effect:
1, this system to be started with the complete energy recycling system of composition one from the furnace gas of steam boiler, flue gas and vacuum and steam shaping box institute liberated heat, reach while efficiently reclaiming heat fast, also reach the object that cleaning of off-gas accelerates shaped silk process speed.
Accompanying drawing explanation
Fig. 1 is a kind of vacuum and steam shaping box system architecture schematic diagram of heat efficiency utilization
Fig. 2 be a kind of heat efficiency utilization vacuum and steam shaping box system set by vacuum and steam shaping box structural representation;
Fig. 3 is vacuum and steam shaping box set rotation loading structural representation;
Fig. 4 is vacuum and steam shaping box set rotation loading structure side view;
1-feedboard in figure; 2-outside head; End socket in 3-; 4-is flexibly connected block; 5-cooling tube; 6-vacuum-pumping tube; 7-shell; 8-inner casing; 9-joint pin; 10-rotor; 11-support arm; 12-humidifier tube; 13-rotating cylinder chute; 14-expansion link; 15-telescoping cylinder; 16-stator; 17-steam-heating pipe; 18-rotates sheath body; 19-slide rail; 20-pulley; 21-rotating shaft; 22-rotating cylinder; 23-silk ingot loop bar fastening cover; 24-bearing; 25-Lower Hold plate; 26-sliding rail rack; 27-smoke exhaust pipe; 28-humidifier water storage tank; 29-pump; 30-first heat exchange box; 31-second heat exchange box; 32-aeration tower; 33-" U " type water-sealed valve; 34-oxygenating pipe; 35-cooling pond; 36-underground radiation pipe; 37-vacuum and steam shaping box; 38-the 3rd heat exchange box; 39-steam boiler; 40-ultrasonic humidifier; 41-blowdown pipe; 42-compressor.
Detailed description of the invention
Embodiment 1
A kind of vacuum and steam shaping box system of heat efficiency utilization as shown in Figures 1 to 4, comprise vacuum and steam shaping box 37, first heat exchange box 30, second heat exchange box 31, 3rd heat exchange box 38, steam boiler 39, cooling pond 35, ultrasonic humidifier 28, wherein be provided with vacuum-pumping tube 6 in vacuum and steam shaping box 37, humidifier tube 12, steam-heating pipe 17 and cooling tube 5, cooling tube 5 drain pipe is connected with compressor 42 inlet by pipeline, compressor 42 liquid outlet is connected in the radiating tube inlet of bottom, cooling pond 35 by pipeline, radiating tube liquid outlet set by cooling pond 35 connects cooling tube 5 inlet by pipeline, steam-heating pipe 17 inlet communication steam boiler 39 gas outlet, steam-heating pipe 17 gas outlet is communicated with hollow metal radiating tube import set in the 3rd heat exchange box 38, in 3rd heat exchange box 38, set heating tube 12 is hollow metal pipe and the set supporting installation of radiating tube in it, in 3rd heat exchange box 38, set heating tube 12 gas outlet is communicated with combustion air set by steam boiler 39 and adds entrance, in 3rd heat exchange box 38, set heating tube 12 air inlet connects oxygenating pipe 34 with blowdown pipe 41 and by being communicated with vacuum-pumping tube 6 after this pipeline communication vavuum pump by pipeline, metal hollow heating tube set by set radiating tube outlet second heat exchange box 31 in 3rd heat exchange box 38, heating tube outlet steam boiler 39 steam inlet set by second heat exchange box 31, second heat exchange box 31 1 side lower part is provided with the snorkel being communicated with steam boiler 39, second heat exchange box 31 opposite side top is provided with the gas outlet being communicated with aeration tower 32 air inlet pipe, sparge pipe set by aeration tower 32 top is communicated with upper zone, cooling pond 35, blast pipe set by aeration tower 32 is communicated with the heat exchanger tube air inlet in water storage tank set by ultrasonic humidifier 28, heat exchanger tube gas outlet in water storage tank is communicated with smoke exhaust pipe 27, humidifier tube gas outlet set by ultrasonic humidifier 28 is connected with humidifier tube 12 by blower fan or pump 29, the snorkel that described second heat exchange box 31 connects has been arranged in parallel the first heat exchange box 30, carrier pipe set by humidifier tube gas outlet set by ultrasonic humidifier 28 is connected with heating tube set by the first heat exchange box 30 and is formed a communication line, under middle and lower part, described cooling pond 35 is arranged at earth's surface, underground radiation pipe 36 is provided with bottom cooling pond 35, this underground radiation pipe 36 is water source radiating tube and ground source heat-dissipating pipe, described vacuum and steam shaping box, comprise unlatching end socket, loading cylindrical shell, bottom (head), cooling tube 5, vacuum-pumping tube 6, humidifier tube 12, rotate loading structure, expansion link 14, telescoping cylinder 15, steam-heating pipe 17, wherein loading cylindrical shell is cylindrical hollow configuration, loading cylindrical shell two ends are provided with opening, one end is provided with unlatching end socket by flexible connection 4, other end fixing seal is provided with bottom (head), be provided with in loading cylindrical shell and be parallel to each other and spaced cooling tube 5 and steam-heating pipe 17, the many vacuum-pumping tubes 6 evenly divided are outside equipped with in through loading cylindrical shell in loading cylindrical shell, the many humidifier tubes 12 evenly divided are outside equipped with in through loading cylindrical shell in loading cylindrical shell, one end that loading cylindrical shell is provided with bottom (head) is provided with telescoping cylinder 15, telescoping cylinder 15 is provided with expansion link 14, expansion link 14 is connected with Lower Hold plate 25 set by the rotation loading structure be arranged in loading cylindrical shell by bearing 24, described unlatching end socket is be made up of the outside head 2 of hemispherical hollow and interior end socket 3, outside head 2 is connected with interior end socket 3 by the joint pin 9 being arranged at its inner surface, described loading cylindrical shell is made up of shell 7 and inner casing 8, shell 7 and inner casing 8 are all the hollow cylindricals that structure is identical, shell 7 is connected with inner casing 8 by the joint pin 9 being arranged at inner surface, described bottom (head) structure is similar to unlatching end socket, but mounting means is seal welding, described rotation loading structure is by rotating sheath body 18, pulley 20, rotating cylinder 22, rotor 10, stator 16, silk ingot loop bar fastening cover 23, Lower Hold plate 25, rotating cylinder chute 13, sliding rail rack 26 forms, wherein sliding rail rack 26 is socketed in rotating cylinder chute 13 set by rotating cylinder 22 by the slide rail extended out, on rotating cylinder 22, uniform ring is around being distributed with the pulley 20 be installed on by rotating shaft 21 on rotating cylinder 22, pulley 20 is socketed on the fastening rotation sheath body 18 be installed on inner casing 8 inner surface by slide rail 19, sliding rail rack 26 is uniformly distributed the rotor 10 being provided with permanent magnet and making, the stator 16 that solenoid makes is provided with between inner casing 8 and shell 7, be rectangular metal plate bottom described sliding rail rack 26, metallic plate upper surface is provided with an ingot sleeving connecting rod, metallic plate both sides are provided with outer side shield, outer side shield two ends extend in rotating cylinder chute 13 set by rotating cylinder 22, rectangular metal plate top coordinates silk ingot sleeving connecting rod to be provided with the silk ingot loop bar fastening cover 23 installed fastening switch and opened movable axis, rectangular metal plate drives the one end of opening end socket into and is provided with opening, this opening part is provided with the fastening bolt that can fix with rotating cylinder 22, rectangular metal plate top is provided with support arm 11, support arm 11 and outer side shield are respectively arranged with rotor 10, the rectangular metal plate other end is provided with Lower Hold plate 25.

Claims (8)

1. the vacuum and steam shaping box system of a heat efficiency utilization, comprise vacuum and steam shaping box (37), first heat exchange box (30), second heat exchange box (31), 3rd heat exchange box (38), steam boiler (39), cooling pond (35), ultrasonic humidifier (28), it is characterized in that: in vacuum and steam shaping box (37), be provided with vacuum-pumping tube (6), humidifier tube (12), steam-heating pipe (17) and cooling tube (5), cooling tube (5) drain pipe is connected with compressor (42) inlet by pipeline, compressor (42) liquid outlet is connected in the radiating tube inlet of cooling pond (35) bottom by pipeline, the set radiating tube liquid outlet in cooling pond (35) connects cooling tube (5) inlet by pipeline, steam-heating pipe (17) inlet communication steam boiler (39) gas outlet, steam-heating pipe (17) gas outlet is communicated with hollow metal radiating tube import set in the 3rd heat exchange box (38), in 3rd heat exchange box (38), set heating tube (12) is supporting installation of radiating tube set in hollow metal pipe and its, in 3rd heat exchange box (38), set heating tube (12) gas outlet is communicated with the set combustion air of steam boiler (39) and adds entrance, in 3rd heat exchange box (38), set heating tube (12) air inlet connects oxygenating pipe (34) with blowdown pipe (41) and by being communicated with vacuum-pumping tube (6) after this pipeline communication vavuum pump by pipeline, the set metal hollow heating tube of set radiating tube outlet second heat exchange box (31) in 3rd heat exchange box (38), set heating tube outlet steam boiler (39) steam inlet of second heat exchange box (31), second heat exchange box (31) side lower part is provided with the snorkel being communicated with steam boiler (39), second heat exchange box (31) opposite side top is provided with the gas outlet being communicated with aeration tower (32) air inlet pipe, sparge pipe set by aeration tower (32) top is communicated with cooling pond (35) upper zone, the set blast pipe of aeration tower (32) is communicated with the heat exchanger tube air inlet in the set water storage tank of ultrasonic humidifier (28), heat exchanger tube gas outlet in water storage tank is communicated with smoke exhaust pipe (27), the set humidifier tube gas outlet of ultrasonic humidifier (28) is connected with humidifier tube (12) by blower fan or pump (29).
2. the vacuum and steam shaping box system of a kind of heat efficiency utilization according to claim 1, it is characterized in that: the snorkel that described second heat exchange box (31) connects has been arranged in parallel the first heat exchange box (30), set by the set humidifier tube gas outlet of ultrasonic humidifier (28), carrier pipe is connected with the set heating tube of the first heat exchange box (30) and forms a communication line.
3. the vacuum and steam shaping box system of a kind of heat efficiency utilization according to claim 1, it is characterized in that: under described cooling pond (35) middle and lower part is arranged at earth's surface, bottom, cooling pond (35) is provided with underground radiation pipe (36), and this underground radiation pipe (36) is water source radiating tube and ground source heat-dissipating pipe.
4. the vacuum and steam shaping box system of a kind of heat efficiency utilization according to claim 1, it is characterized in that: described vacuum and steam shaping box is by opening end socket, loading cylindrical shell, bottom (head), cooling tube (5), vacuum-pumping tube (6), humidifier tube (12), rotate loading structure, expansion link (14), telescoping cylinder (15), steam-heating pipe (17) forms, wherein loading cylindrical shell is cylindrical hollow configuration, loading cylindrical shell two ends are provided with opening, one end is provided with unlatching end socket by being flexibly connected (4), other end fixing seal is provided with bottom (head), be provided with in loading cylindrical shell and be parallel to each other and spaced cooling tube (5) and steam-heating pipe (17), the many vacuum-pumping tubes (6) evenly divided are outside equipped with in through loading cylindrical shell in loading cylindrical shell, the many humidifier tubes (12) evenly divided are outside equipped with in through loading cylindrical shell in loading cylindrical shell, one end that loading cylindrical shell is provided with bottom (head) is provided with telescoping cylinder (15), telescoping cylinder (15) is provided with expansion link (14), expansion link (14) is connected with Lower Hold plate (25) set by the rotation loading structure be arranged in loading cylindrical shell by bearing (24).
5. the vacuum and steam shaping box system of a kind of heat efficiency utilization according to claim 4, it is characterized in that: described unlatching end socket is be made up of the outside head of hemispherical hollow (2) and interior end socket (3), and outside head (2) is connected with interior end socket (3) by the joint pin (9) being arranged at its inner surface.
6. the vacuum and steam shaping box system of a kind of heat efficiency utilization according to claim 4, it is characterized in that: described loading cylindrical shell is made up of shell (7) and inner casing (8), shell (7) is all the hollow cylindrical that structure is identical with inner casing (8), and shell (7) is connected with inner casing (8) by the joint pin (9) being arranged at inner surface.
7. the vacuum and steam shaping box system of a kind of heat efficiency utilization according to claim 4, it is characterized in that: described rotation loading structure is by rotating sheath body (18), pulley (20), rotating cylinder (22), rotor (10), stator (16), silk ingot loop bar fastening cover (23), Lower Hold plate (25), rotating cylinder chute (13), sliding rail rack (26) forms, wherein sliding rail rack (26) is socketed in the set rotating cylinder chute (13) of rotating cylinder (22) by the slide rail extended out, the upper uniform ring of rotating cylinder (22) is around being distributed with the pulley (20) be installed on by rotating shaft (21) on rotating cylinder (22), pulley (20) is socketed on the fastening rotation sheath body (18) be installed on inner casing (8) inner surface by slide rail (19), sliding rail rack (26) is uniformly distributed the rotor (10) being provided with permanent magnet and making, the stator (16) that solenoid makes is provided with between inner casing (8) and shell (7).
8. the vacuum and steam shaping box system of a kind of heat efficiency utilization according to claim 7, it is characterized in that: described sliding rail rack (26) bottom is rectangular metal plate, metallic plate upper surface is provided with an ingot sleeving connecting rod, metallic plate both sides are provided with outer side shield, outer side shield two ends extend in the set rotating cylinder chute (13) of rotating cylinder (22), rectangular metal plate top coordinates silk ingot sleeving connecting rod to be provided with silk ingot loop bar fastening cover (23) installed fastening switch and opened movable axis, rectangular metal plate drives the one end of opening end socket into and is provided with opening, this opening part is provided with the fastening bolt that can fix with rotating cylinder (22), rectangular metal plate top is provided with support arm (11), support arm (11) and outer side shield are respectively arranged with rotor (10), the rectangular metal plate other end is provided with Lower Hold plate (25).
CN201520152336.XU 2015-03-18 2015-03-18 A kind of vacuum and steam shaping box system of heat efficiency utilization Expired - Fee Related CN204644674U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520152336.XU CN204644674U (en) 2015-03-18 2015-03-18 A kind of vacuum and steam shaping box system of heat efficiency utilization

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520152336.XU CN204644674U (en) 2015-03-18 2015-03-18 A kind of vacuum and steam shaping box system of heat efficiency utilization

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CN204644674U true CN204644674U (en) 2015-09-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109556100A (en) * 2018-12-06 2019-04-02 天津唯元科技发展有限公司 A kind of dual-purpose heating electric boiler
CN111519299A (en) * 2020-05-06 2020-08-11 湖州鸿艺丝绸科技有限公司 Production method of high-twist raw silk and fabric thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109556100A (en) * 2018-12-06 2019-04-02 天津唯元科技发展有限公司 A kind of dual-purpose heating electric boiler
CN111519299A (en) * 2020-05-06 2020-08-11 湖州鸿艺丝绸科技有限公司 Production method of high-twist raw silk and fabric thereof
CN111519299B (en) * 2020-05-06 2021-12-24 湖州鸿艺丝绸科技有限公司 Production method of high-twist raw silk and fabric thereof

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150916

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