CN204639451U - A kind of automatic welding device of intercooler - Google Patents

A kind of automatic welding device of intercooler Download PDF

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Publication number
CN204639451U
CN204639451U CN201520340221.3U CN201520340221U CN204639451U CN 204639451 U CN204639451 U CN 204639451U CN 201520340221 U CN201520340221 U CN 201520340221U CN 204639451 U CN204639451 U CN 204639451U
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China
Prior art keywords
turntable
welding
block
supporter
manipulator
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CN201520340221.3U
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Chinese (zh)
Inventor
李永能
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FOSHAN NANHAI LEITE AUTO PARTS CO LTD
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FOSHAN NANHAI LEITE AUTO PARTS CO LTD
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Abstract

The utility model discloses a kind of automatic welding device of intercooler, it comprises a welding workstation, and this work station comprises welding supporter and supporter whirligig; One middle turntable, this middle turntable is connected on supporter, and it is provided with clamping device and turntable whirligig; One manipulator, is arranged between two between welding workstation, manipulator has a welding rifle, realizes welding action by the duty of manipulator; One PLC control system, this system is connected with manipulator, clamping device, whirligig and controls each duty.This equipment workbench is easy to adjust, covers product magnitude range wide, manipulator welding gun run action accurate stable, and welding gun is equipped with the following function of weld seam, can play weldering, stops weldering, repair welding in optional position.Have memory function, various parameter can regulate in system, can establish the welding parameter of various workpieces.The advantages such as specifically automatically, production efficiency is high, product quality uniformity is good, save labour turnover.

Description

A kind of automatic welding device of intercooler
Technical field
The utility model relates to welding technology field, is specifically related to a kind of automatic welding device of intercooler.
Background technology
Under current overall situation, especially after China's entry into the WTO, enterprise more and more faces globalized competetion, and in order to survive in modern competition market environment, oneself competitiveness must improve in enterprise.The competition theme of present Chinese manufacturing enters the overall technique such as Yield and quality and the cost competition epoch.
But, along with progress and the growth in the living standard of society, market is to product diversification, multicolor, low manufacturing cost and shorten the demands such as manufacturing cycle increasingly urgently, and traditional manufacturing process and technology can not meet market to the large batch of Production requirement of multi items.Along with the raising of production automation level, apply program control manipulator, robot automatically performs production task and also get more and more.
At present, charge air cooler welding sequence, semi-artificial half equipment of ubiquity turns to master, defect there is Batch Process in production process, and above-mentioned productive technical efficiency is very low, and the production cycle is long, bring inconvenience suitable also to management and production simultaneously, and the requirement of low manufacturing cost can not be met.
For this reason, need to explore a kind of automatic welding device for the manufacture of charge air cooler of design.
Utility model content
For the problems referred to above, the purpose of this utility model is, provides a kind of automatic welding device of intercooler of full-automatic, the advantage such as production efficiency is high, product quality uniformity is good, save labour turnover.
For achieving the above object, the technical scheme that the utility model adopts is:
A kind of automatic welding device of intercooler, it is characterized in that, it comprises
One welding workstation, this work station comprises welding supporter, and the supporter whirligig for driving supporter self to rotate to predetermined angle;
One middle turntable, this middle turntable is connected on supporter, and middle turntable is provided with for doing the clamping device be locked to product, and the turntable whirligig for driving middle turntable self to rotate to predetermined angle;
One manipulator, is arranged between two between welding workstation, manipulator has a welding rifle, realizes welding action by the duty of manipulator;
One PLC control system, this system is connected with manipulator, clamping device, whirligig and controls each duty.
It also comprises light barrier, light barrier is distributed in welding workstation surrounding, the both sides of light barrier are provided with the cylinder block that is in the light for controlling its duty, the cylinder contiguous block that is in the light, light barrier lifting shaft bearing, light barrier lifting guide pillar seat, the cylinder contiguous block that is in the light is connected to and is in the light on cylinder block, and light barrier lifting shaft bearing is connected on light barrier lifting guide pillar seat.
Described welding supporter comprises main body rack and the lateral body support composition of integrative-structure, and two wherein said lateral body Bracket setting are at the left and right sides of main body rack, and middle turntable is connected between two lateral body supports.
Described supporter whirligig, comprise the support frame that gripper shoe is arranged, be provided with the connecting axle bearing and connecting axle that are connected with supporter in support frame, also comprise the motor cabinet be arranged on outside support frame, motor contiguous block, swivel joint lengthen block, swivel joint contiguous block, fixed block, swivel joint back-up block after swivel joint.
Described clamping device comprises compression cylinder, screw rod track, and detachable is located at two backplate briquettings on screw rod track, under the driving effect of compression cylinder, makes the backplate briquetting of both sides moving towards to conflict and draw close along screw rod track, product is fixed action.
Described middle turntable, comprise the framework that turntable side plate is arranged, the length direction both sides along framework are provided with turntable regulating base board, turntable regulates panel, turntable cylinder contiguous block, turntable cylinder block contiguous block, turntable cylinder block, turntable shaft bearing, turntable contiguous block, regulate panel back-up block, regulating base board screw bolt seat.
Described turntable whirligig, comprise and being located at wherein on the body support frame of side and the tooth bar contiguous block be connected with the turntable shaft bearing on middle turntable, lateral body support is also provided with locating piece after tooth bar prelocalization block, tooth bar exhaust hood seat, tooth bar front air cylinder seat, tooth bar; Its another lateral body support is provided with fixed block, swivel joint back-up block after swivel joint contiguous block, swivel joint.
The beneficial effects of the utility model are: this equipment workbench is easy to adjust, cover product magnitude range wide, manipulator welding gun run action accurate stable, and welding gun is equipped with the following function of weld seam, can play weldering, stop weldering, repair welding in optional position.Have memory function, various parameter can regulate in system, can establish the welding parameter of various workpieces.The advantages such as specifically automatically, production efficiency is high, product quality uniformity is good, save labour turnover.
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is further illustrated.
Accompanying drawing explanation
Fig. 1 is the overall structure figure of automatic welding device of intercooler of the present invention;
In figure: 1. welding workstation, 2. middle turntable, 3. manipulator, 4. light barrier, 10. weld supporter, 11. supporter whirligigs, 20. clamping devices, 21. turntable whirligigs, 30. carriages, 101. main body rack, 102. lateral body supports, 111. gripper shoe, 112. connecting axle bearings, 113. connecting axle, 114. motor cabinet, 115. motor contiguous blocks, 116. swivel joints lengthen block, 117. swivel joint contiguous blocks, fixed block after 118. swivel joints, 119. swivel joint back-up blocks, 201. backplate briquettings, 202. screw rod track 210. tooth bar contiguous blocks, 211. tooth bar prelocalization blocks, 212. tooth bar exhaust hood seats, 213. tooth bar front air cylinder seats, locating piece after 214. tooth bars, 215. swivel joint contiguous blocks, fixed block after 216. swivel joints, 217. swivel joint back-up blocks, 220. side plate, 221. turntable regulating base boards, 222. turntables regulate panel, 223. turntable cylinder contiguous blocks, 224. turntable cylinder block contiguous blocks, 225. turntable cylinder blocks, 226. turntable shaft bearing 227. turntable contiguous blocks, 228. regulate panel back-up block, 229. regulating base board screw bolt seats.
Detailed description of the invention
Embodiment: see Fig. 1, a kind of automatic welding device of intercooler that the present embodiment provides, a welding workstation 1, this work station comprises welding supporter 10, and the supporter whirligig 11 for driving supporter 10 self to rotate to predetermined angle;
One middle turntable 2, this middle turntable 2 is connected on supporter 10, and middle turntable 2 is provided with for doing the clamping device 20 be locked to product, and the turntable whirligig for driving middle turntable 2 self to rotate to predetermined angle;
One manipulator 3, is arranged between two between welding workstation 1, manipulator 3 has a welding rifle, realizes welding action by the duty of manipulator 3;
One PLC control system, this system and manipulator 3, clamping device 20, whirligig (11,21) connect and control each duty.
It also comprises light barrier 4, light barrier 4 is distributed in welding workstation 10 surrounding, the both sides of light barrier 4 are provided with the cylinder block 40 that is in the light for controlling its duty, the cylinder contiguous block 41 that is in the light, light barrier lifting shaft bearing 42, light barrier lifting guide pillar seat 43, the cylinder contiguous block 41 that is in the light is connected to and is in the light on cylinder block 40, and light barrier lifting shaft bearing 42 is connected on light barrier lifting guide pillar seat 43.
Described welding supporter 10 comprises the main body rack 101 of integrative-structure and lateral body support 102 forms, and two wherein said lateral body supports 102 are located at the left and right side of main body rack 101, and middle turntable 2 is connected between two lateral body supports 102.
Described supporter whirligig 11, comprise the support frame that gripper shoe 111 is arranged, be provided with the connecting axle bearing 112 and connecting axle 113 that are connected with supporter 10 in support frame, also comprise the motor cabinet 114 be located at outside support frame, motor contiguous block 115, swivel joint lengthen block 116, swivel joint contiguous block 117, fixed block 118, swivel joint back-up block 119 after swivel joint.
Described clamping device 20 comprises compression cylinder, screw rod track 202, two backplate briquettings 201 on screw rod track are located at detachable, under the driving effect of compression cylinder, make the backplate briquetting 201 of both sides moving towards to conflict and draw close along screw rod track 202, product is fixed action;
Described middle turntable 2, comprise the framework that turntable side plate 220 is arranged, the length direction both sides along framework are provided with turntable regulating base board 221, turntable regulates panel 222, turntable cylinder contiguous block 223, turntable cylinder block contiguous block 224, turntable cylinder block 225, turntable shaft bearing 226, turntable contiguous block 227, regulate panel back-up block 228, regulating base board screw bolt seat 229;
Described turntable whirligig 21, comprise and being located at wherein on side body support frame 102 and the tooth bar contiguous block 210 be connected with the turntable shaft bearing 226 on middle turntable 2, lateral body support 102 is also provided with locating piece 214 after tooth bar prelocalization block 211, tooth bar exhaust hood seat 212, tooth bar front air cylinder seat 213, tooth bar; Its another lateral body support 102 is provided with fixed block 216, swivel joint back-up block 217 after swivel joint contiguous block 215, swivel joint.
Also disclose the charge air cooler automatic soldering method of the present embodiment, it comprises the steps:
(1) arrange a welding workstation 1, this work station comprises welding supporter 10, and the supporter whirligig 11 for driving supporter 10 self to rotate to predetermined angle;
(1.1) light barrier 4 is set, and light barrier 4 is distributed in welding workstation 1 surrounding, for adjusting direction, the control light intensity of light.
(2) arrange a middle turntable 2, this middle turntable 2 is connected on supporter 10, and this middle turntable 2 is provided with for doing the clamping device 20 be locked to product, and the turntable whirligig 21 for driving middle turntable 2 self to rotate to predetermined angle;
(3) arrange a manipulator 3, be arranged between two between welding workstation 1, concrete manipulator 3 comprises and is actively installed on carriage 30, and this carriage 30 does for driving mechanical hand 3 and advances or setback device; Manipulator 3 has a welding rifle, realize welding action by the duty of manipulator 3;
(4) arrange a PLC control system, this system and manipulator 3, clamping device 20, whirligig (11,21) connect and control each duty;
(5) switch on power, initialize described PLC control system, according to the coordinate position of the welding workstation 1 pre-set and the operating state of required manipulator 3, input corresponding control instruction;
(6) manipulator 3 starts and transfers to above welding workstation 1, follows the tracks of welding to the weld bond on the primary face of product, leading flank; Under supporter whirligig 11 orders about, supporter 10 spin 90 degree make product left surface, bottom surface, right side weld bond aim at welding rifle successively, until product gets back to original initial again;
(7) turntable whirligig 21 starts, and middle turntable 2 spins 180 degree and makes the weld bond of the trailing flank of product aim at welding rifle, completes the charge air cooler welding job of side welding workstation;
(8) manipulator 3 is transferred to opposite side welding workstation 1, repeats above-mentioned steps, enters next round circulation.Enter next round circulation time, the charge air cooler welded can disassemble by workman, then installs to be processed and step up, and ensures complete machine continuity.
The beneficial effects of the utility model are: this equipment workbench is easy to adjust, cover product magnitude range wide, manipulator welding gun run action accurate stable, and welding gun is equipped with the following function of weld seam, can play weldering, stop weldering, repair welding in optional position.Have memory function, various parameter can regulate in system, can establish the welding parameter of various workpieces.The advantages such as specifically automatically, production efficiency is high, product quality uniformity is good, save labour turnover.
The above is only preferred embodiment of the present utility model, not does any pro forma restriction to the utility model.Any those of ordinary skill in the art, do not departing under technical solutions of the utility model ambit, the Method and Technology content of above-mentioned announcement all can be utilized to make many possible variations and modification to technical solutions of the utility model, or be revised as the Equivalent embodiments of equivalent variations.Therefore every content not departing from technical solutions of the utility model, the equivalence done according to the shape of the utility model, structure and principle change, all should be covered by protection domain of the present utility model.

Claims (7)

1. an automatic welding device of intercooler, is characterized in that, it comprises
One welding workstation, this work station comprises welding supporter, and the supporter whirligig for driving supporter self to rotate to predetermined angle;
One middle turntable, this middle turntable is connected on supporter, and middle turntable is provided with for doing the clamping device be locked to product, and the turntable whirligig for driving middle turntable self to rotate to predetermined angle;
One manipulator, is arranged between two between welding workstation, manipulator has a welding rifle, realizes welding action by the duty of manipulator;
One PLC control system, this system is connected with manipulator, clamping device, whirligig and controls each duty.
2. automatic welding device of intercooler according to claim 1, it is characterized in that, it also comprises light barrier, light barrier is distributed in welding workstation surrounding, the both sides of light barrier are provided with the cylinder block that is in the light for controlling its duty, the cylinder contiguous block that is in the light, light barrier lifting shaft bearing, light barrier lifting guide pillar seat, the cylinder contiguous block that is in the light is connected to and is in the light on cylinder block, and light barrier lifting shaft bearing is connected on light barrier lifting guide pillar seat.
3. automatic welding device of intercooler according to claim 1, it is characterized in that, described welding supporter comprises main body rack and the lateral body support composition of integrative-structure, and two wherein said lateral body Bracket setting are at the left and right sides of main body rack, and middle turntable is connected between two lateral body supports.
4. automatic welding device of intercooler according to claim 3, it is characterized in that, described supporter whirligig, comprise the support frame that gripper shoe is arranged, be provided with the connecting axle bearing and connecting axle that are connected with supporter in support frame, also comprise the motor cabinet be arranged on outside support frame, motor contiguous block, swivel joint lengthen block, swivel joint contiguous block, fixed block, swivel joint back-up block after swivel joint.
5. automatic welding device of intercooler according to claim 4, it is characterized in that, described clamping device comprises compression cylinder, screw rod track, two backplate briquettings on screw rod track are located at detachable, under the driving effect of compression cylinder, make the backplate briquetting of both sides moving towards to conflict and draw close along screw rod track, product is fixed action.
6. automatic welding device of intercooler according to claim 5, it is characterized in that, described middle turntable, comprise the framework that turntable side plate is arranged, the length direction both sides along framework are provided with turntable regulating base board, turntable regulates panel, turntable cylinder contiguous block, turntable cylinder block contiguous block, turntable cylinder block, turntable shaft bearing, turntable contiguous block, regulate panel back-up block, regulating base board screw bolt seat.
7. automatic welding device of intercooler according to claim 6, it is characterized in that, described turntable whirligig, comprise and being located at wherein on the body support frame of side and the tooth bar contiguous block be connected with the turntable shaft bearing on middle turntable, lateral body support is also provided with locating piece after tooth bar prelocalization block, tooth bar exhaust hood seat, tooth bar front air cylinder seat, tooth bar; Its another lateral body support is provided with fixed block, swivel joint back-up block after swivel joint contiguous block, swivel joint.
CN201520340221.3U 2015-05-22 2015-05-22 A kind of automatic welding device of intercooler Active CN204639451U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520340221.3U CN204639451U (en) 2015-05-22 2015-05-22 A kind of automatic welding device of intercooler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520340221.3U CN204639451U (en) 2015-05-22 2015-05-22 A kind of automatic welding device of intercooler

Publications (1)

Publication Number Publication Date
CN204639451U true CN204639451U (en) 2015-09-16

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Application Number Title Priority Date Filing Date
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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105710517A (en) * 2016-04-21 2016-06-29 广州东焊焊接设备有限公司 Double-shifting arc welding clamp work station

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105710517A (en) * 2016-04-21 2016-06-29 广州东焊焊接设备有限公司 Double-shifting arc welding clamp work station

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