CN204639266U - A kind of electric fan cutter sweep - Google Patents
A kind of electric fan cutter sweep Download PDFInfo
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- CN204639266U CN204639266U CN201520266599.3U CN201520266599U CN204639266U CN 204639266 U CN204639266 U CN 204639266U CN 201520266599 U CN201520266599 U CN 201520266599U CN 204639266 U CN204639266 U CN 204639266U
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Abstract
The utility model relates to a kind of electric fan cutter sweep, comprises main body frame, flabellum cutting mechanism, moves horizontally slideway, fan rotating mechanism, scrap chute and safe light curtain, wherein: flabellum cutting mechanism is fixed on the inside crossbeam of main body frame; Move horizontally slideway to be made up of supporting guide and slide block, supporting guide is fixed on main body frame, is positioned at the below of described flabellum cutting structure, and slide block is slidably disposed on supporting guide; Fan rotating mechanism is arranged on slide block, slides on supporting guide with slide block; Scrap chute is arranged on supporting guide, is positioned at the below of flabellum cutting mechanism; Safe light curtain is arranged on fan rotating mechanism slips into main body frame inside side along supporting guide.The electric fan cutter sweep that the utility model provides and cutting method thereof shorten whole process time, substantially reduce cutting noise and dust, reduce consumables cost, and cut surface is smoother.
Description
Technical field
The utility model belongs to engineering plastics cutting technique field, is specifically related to a kind of electric fan cutter sweep.
Background technology
Due to motor vehicle and heavy construction car increasing, so to the demand of the radiator fan on car also in increasing.And different according to vehicle, the diameter of the flabellum of required fan is also not quite similar, and this just needs to cut electric fan diameter with satisfied different demand.At present, main equipment industry market being cut electric fan has a lot, and main cutting mode is band saw cutting, and band saw blade is end to end, and connected mode is welding.Because radius when band saw rotates must be very large, so just make whole mechanism too huge, so the mechanism section installing band saw is fixing, the movable of fan can only be relied on to adjust cut lengths.The major defect of existing electric fan cutter sweep and cutting technique is: 1) the saw blade cost of band saw mode is high, and fragile, and consumption is large; 2) noise of band saw cutting mode generation is large; 3) dust of band saw cutting mode generation is many, pollutes large; 4) band saw cutting mode cut after flabellum burrs on edges many; 5) mechanism driving saw blade to rotate is huge, not easy care; 6) overall power is excessive; 7) band saw and workpiece can not two-way feeds, cause whole device efficiency low.
Utility model content
For above-mentioned problems of the prior art, the purpose of this utility model is to provide a kind of electric fan cutter sweep avoiding occurring above-mentioned technological deficiency.
In order to realize above-mentioned utility model object, the technical solution adopted in the utility model is as follows:
A kind of electric fan cutter sweep, comprises main body frame, flabellum cutting mechanism, moves horizontally slideway, fan rotating mechanism, scrap chute and safe light curtain, wherein:
Described flabellum cutting mechanism is fixed on the inside crossbeam of described main body frame;
The described slideway that moves horizontally is made up of supporting guide and slide block, and described supporting guide is fixed on described main body frame, is positioned at the below of described flabellum cutting structure, and described slide block is slidably disposed on described supporting guide;
Described fan rotating mechanism is arranged on described slide block, slides on described supporting guide with described slide block;
Described scrap chute is arranged on described supporting guide, is positioned at the below of described flabellum cutting mechanism;
Described safe light curtain is arranged on described fan rotating mechanism slips into described main body frame inside side along described supporting guide.
Further, also comprise transparent organic glass, described transparent organic glass is arranged on described main body frame.
Further, described fan rotating mechanism comprises rotating servo motor, the first shaft coupling, decelerator, the second shaft coupling, thrust ball bearing, circular cone roller bearing and main shaft, wherein:
Described rotating servo motor is connected with described decelerator by described first shaft coupling, described decelerator is connected with described thrust ball bearing by described second shaft coupling, described thrust ball bearing is connected with described circular cone roller bearing, and described circular cone roller bearing is connected with described main shaft.
Further, described fan rotating mechanism also comprises fan fixed platen, and it is for being fastened on described main shaft by the fan of different size.
Further, described flabellum cutting mechanism comprises base plate, graver moves horizontally guide rail, graver moves horizontally servomotor, graver spindle motor installing plate, graver vertical shift servo motor, the vertical moving slider of graver, graver spindle motor, laser range sensor, graver locking device and graver, wherein:
Described graver moves horizontally guide rails assembling on described base plate, described graver moves horizontally servomotor and is arranged on described graver and moves horizontally on guide rail, described graver spindle motor installing plate is fixed on described base plate, described graver vertical shift servo motor is arranged on described graver spindle motor installing plate, the vertical moving slider of described graver is arranged on the vertical shift servo motor of described graver, described graver spindle motor is arranged on the vertical moving slider of described graver, described laser range sensor is arranged on described graver spindle motor, described graver locking device is arranged on described graver spindle motor lower end, described graver is arranged on described graver locking device.
The Advantageous Effects that the electric fan cutter sweep that the utility model provides can reach is: 1) shorten whole process time, due to this programme employing is fan to be processed and graver move toward one another simultaneously, so the time consumed during workpiece walking can shorten; 2) cutting noise and dust is substantially reduced, band saw cutting processing flabellum, the noise that band saw rotation own produces adds noise during cutting, beyond relevant regulations, and the noise that the graver that the utility model adopts produces when rotating is very little, meanwhile, what cutting process produced is chip instead of dust; 3) reduce consumables cost, first the cost of saw blade is more a lot of than engraving knife up, and secondly, band saw blade very easily ruptures in the course of the work, and the graver that the utility model adopts is not fragile, very durable; 4) cut surface is smoother.
Accompanying drawing explanation
Fig. 1 be electric fan cutter sweep of the present utility model face structural representation;
Fig. 2 is the left TV structure schematic diagram of electric fan cutter sweep of the present utility model;
Fig. 3 is the top view structural representation of electric fan cutter sweep of the present utility model;
Fig. 4 is the perspective view of electric fan cutter sweep of the present utility model, and the fan that carry out flabellum cutting is positioned at immediately below flabellum cutting mechanism;
Fig. 5 is the perspective view of electric fan cutter sweep of the present utility model, and the fan that carry out flabellum cutting is positioned at the outside of main body frame;
Fig. 6 is the front view of the fan rotating mechanism of electric fan cutter sweep of the present utility model;
Fig. 7 is the top view of the fan rotating mechanism of electric fan cutter sweep of the present utility model;
Fig. 8 is the front view of the flabellum cutting mechanism of electric fan cutter sweep of the present utility model;
Fig. 9 is the left view of the flabellum cutting mechanism of electric fan cutter sweep of the present utility model;
Figure 10 is the perspective view of the flabellum cutting mechanism of electric fan cutter sweep of the present utility model;
In figure, 1-fan rotating mechanism, 2-scrap chute, 3-flabellum cutting mechanism, 4-safe light curtain, 5-moves horizontally slideway, 6-transparent organic glass, 7-main body frame, 8-box cover, 9-case supports post, 10-box bottom, 11-rotating servo motor, 12-first shaft coupling, 13-decelerator, 14-second shaft coupling, 15-thrust ball bearing, 16-circular cone roller bearing, 17-main shaft, 18-fan, 19-fan fixed platen, 20-base plate, 21-graver moves horizontally guide rail, 22-graver moves horizontally servomotor, 23-graver spindle motor installing plate, the vertical shift servo motor of 24-graver, the vertical moving slider of 25-graver, 26-graver spindle motor, 27-laser range sensor, 28-graver locking device, 29-graver, 30-supporting guide.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described further.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, a kind of electric fan cutter sweep, comprise main body frame 7, flabellum cutting mechanism 3, move horizontally slideway 5, fan rotating mechanism 1, scrap chute 2 and safe light curtain 4, transparent organic glass 6, wherein:
Main body frame 7 is formed by profile material assembling;
Described flabellum cutting mechanism 3 is fixed on the inside crossbeam of described main body frame 7;
The described slideway 5 that moves horizontally is made up of supporting guide 30 and slide block, and described supporting guide 30 is fixed on described main body frame 7, is positioned at the below of described flabellum cutting structure 3, and described slide block is slidably disposed on described supporting guide 30;
Described fan rotating mechanism 1 is arranged on described slide block, and slide on described supporting guide 30 with described slide block, the power of fan rotating mechanism 1 movement is provided by cylinder, and advantage is rapidly mobile, and repeatability precisely;
Described scrap chute 2 is arranged on described supporting guide 30, is positioned at the below of described flabellum cutting mechanism 3, and the interface of scrap chute 2 can cover the flabellum of all fans, and the waste material after having cut all can slip in scrap chute 2;
Described safe light curtain 4 is arranged on described fan rotating mechanism 1 slips into described main body frame 7 inside side along described supporting guide 30, and after the fan that will carry out cutting arrives assigned address, safe light curtain 4 starts;
Described transparent organic glass 6 is arranged on described main body frame 7, and except mouth placed by fan, whole main body frame 7 surface is all inlaid with transparent organic glass 6, and theme framework 7 is closed by transparent organic glass 6.
As shown in Figure 6, Figure 7, described fan rotating mechanism 1 comprises rotating servo motor 11, first shaft coupling 12, decelerator 13, second shaft coupling 14, thrust ball bearing 15, circular cone roller bearing 16, main shaft 17 and fan fixed platen 19, wherein:
Described rotating servo motor 11 is connected with described decelerator 13 by described first shaft coupling 12, described decelerator 13 is connected with described thrust ball bearing 15 by described second shaft coupling 14, described thrust ball bearing 15 is connected with described circular cone roller bearing 16, described circular cone roller bearing 16 is connected with described main shaft 17, main shaft 17 can be placed the fan of various different size;
Fan fixed platen 19 is for being fastened on described main shaft 17 by the fan of different size.
As shown in Fig. 8, Fig. 9 and Figure 10, described flabellum cutting mechanism 3 comprises base plate 20, graver moves horizontally guide rail 21, graver moves horizontally servomotor 22, graver spindle motor installing plate 23, graver vertical shift servo motor 24, the vertical moving slider 25 of graver, graver spindle motor 26, laser range sensor 27, graver locking device 28 and graver 29, wherein:
Described graver moves horizontally guide rail 21 and is arranged on described base plate 20, described graver moves horizontally servomotor 22 and is arranged on described graver and moves horizontally on guide rail 21, described graver spindle motor 26 installing plate is fixed on described base plate 20, described graver vertical shift servo motor 24 is arranged on described graver spindle motor installing plate 23, the vertical moving slider of described graver 25 is arranged on the vertical shift servo motor 24 of described graver, described graver spindle motor 26 is arranged on the vertical moving slider 25 of described graver, described laser range sensor 27 is arranged on described graver spindle motor 26, laser range sensor 27 is responsible for making the cutter head of graver 29 to follow the trail of the radian of electric fan, described graver locking device 28 is arranged on described graver spindle motor 26 lower end, described graver 29 is arranged on described graver locking device 28.
Use a cutting method for described electric fan cutter sweep, comprise the following steps:
Step one: fan rotating mechanism is reached main body frame outside along moving horizontally slideway;
Step 2: the fan that will carry out cutting is placed on flabellum cutting mechanism is fastening good by fan fixed platen;
Step 3: fan rotating mechanism is slided into immediately below flabellum cutting mechanism along moving horizontally slideway;
Step 4: graver moves to the centre position of two flabellums;
Step 5: graver starts rotation;
Step 6: fan rotating mechanism starts to rotate;
Step 7: laser range sensor, according to flabellum radian, starts to control graver spindle motor and moves up and down, to ensure that the effective knife edge part of graver touches flabellum all the time, completes flabellum cutting;
Step 8: to the operation of all the other flabellum implementation steps seven, until all flabellums are all cut complete, whole operation completes.
Electric fan cutter sweep of the present utility model, by the circumferential swivel feeding of electric fan, touches the graver of self High Rotation Speed, has carried out the cutting of flabellum.
The electric fan cutter sweep that the utility model provides and the Advantageous Effects that cutting method can reach thereof are: 1) shorten whole process time, due to this programme employing is fan to be processed and graver move toward one another simultaneously, so the time consumed during workpiece walking can shorten; 2) cutting noise and dust is substantially reduced, band saw cutting processing flabellum, the noise that band saw rotation own produces adds noise during cutting, beyond relevant regulations, and the noise that the graver that the utility model adopts produces when rotating is very little, meanwhile, what cutting process produced is chip instead of dust; 3) reduce consumables cost, first the cost of saw blade is more a lot of than engraving knife up, and secondly, band saw blade very easily ruptures in the course of the work, and the graver that the utility model adopts is not fragile, very durable; 4) cut surface is smoother.
The above embodiment only have expressed embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (5)
1. an electric fan cutter sweep, is characterized in that, comprises main body frame, flabellum cutting mechanism, moves horizontally slideway, fan rotating mechanism, scrap chute and safe light curtain, wherein:
Described flabellum cutting mechanism is fixed on the inside crossbeam of described main body frame;
The described slideway that moves horizontally is made up of supporting guide and slide block, and described supporting guide is fixed on described main body frame, is positioned at the below of described flabellum cutting structure, and described slide block is slidably disposed on described supporting guide;
Described fan rotating mechanism is arranged on described slide block, slides on described supporting guide with described slide block;
Described scrap chute is arranged on described supporting guide, is positioned at the below of described flabellum cutting mechanism;
Described safe light curtain is arranged on described fan rotating mechanism slips into described main body frame inside side along described supporting guide.
2. electric fan cutter sweep according to claim 1, is characterized in that, also comprise transparent organic glass, and described transparent organic glass is arranged on described main body frame.
3. electric fan cutter sweep according to claim 1, is characterized in that, described fan rotating mechanism comprises rotating servo motor, the first shaft coupling, decelerator, the second shaft coupling, thrust ball bearing, circular cone roller bearing and main shaft, wherein:
Described rotating servo motor is connected with described decelerator by described first shaft coupling, described decelerator is connected with described thrust ball bearing by described second shaft coupling, described thrust ball bearing is connected with described circular cone roller bearing, and described circular cone roller bearing is connected with described main shaft.
4. electric fan cutter sweep according to claim 3, is characterized in that, described fan rotating mechanism also comprises fan fixed platen, and it is for being fastened on described main shaft by the fan of different size.
5. electric fan cutter sweep according to claim 1, it is characterized in that, described flabellum cutting mechanism comprises base plate, graver moves horizontally guide rail, graver moves horizontally servomotor, graver spindle motor installing plate, graver vertical shift servo motor, the vertical moving slider of graver, graver spindle motor, laser range sensor, graver locking device and graver, wherein:
Described graver moves horizontally guide rails assembling on described base plate, described graver moves horizontally servomotor and is arranged on described graver and moves horizontally on guide rail, described graver spindle motor installing plate is fixed on described base plate, described graver vertical shift servo motor is arranged on described graver spindle motor installing plate, the vertical moving slider of described graver is arranged on the vertical shift servo motor of described graver, described graver spindle motor is arranged on the vertical moving slider of described graver, described laser range sensor is arranged on described graver spindle motor, described graver locking device is arranged on described graver spindle motor lower end, described graver is arranged on described graver locking device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520266599.3U CN204639266U (en) | 2015-04-29 | 2015-04-29 | A kind of electric fan cutter sweep |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520266599.3U CN204639266U (en) | 2015-04-29 | 2015-04-29 | A kind of electric fan cutter sweep |
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| CN204639266U true CN204639266U (en) | 2015-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520266599.3U Active CN204639266U (en) | 2015-04-29 | 2015-04-29 | A kind of electric fan cutter sweep |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785832A (en) * | 2015-04-29 | 2015-07-22 | 北京恒信凯博科技有限公司 | Cutting device and cutting method for fan blades of fan |
-
2015
- 2015-04-29 CN CN201520266599.3U patent/CN204639266U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785832A (en) * | 2015-04-29 | 2015-07-22 | 北京恒信凯博科技有限公司 | Cutting device and cutting method for fan blades of fan |
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