CN204639008U - A kind of galvanized wire cutting machine - Google Patents

A kind of galvanized wire cutting machine Download PDF

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Publication number
CN204639008U
CN204639008U CN201520367820.4U CN201520367820U CN204639008U CN 204639008 U CN204639008 U CN 204639008U CN 201520367820 U CN201520367820 U CN 201520367820U CN 204639008 U CN204639008 U CN 204639008U
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CN
China
Prior art keywords
cut
galvanized wire
cutting
straightener
controller
Prior art date
Application number
CN201520367820.4U
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Chinese (zh)
Inventor
关传海
关世昊
李如福
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苏州市东泰磁业有限公司
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Application filed by 苏州市东泰磁业有限公司 filed Critical 苏州市东泰磁业有限公司
Priority to CN201520367820.4U priority Critical patent/CN204639008U/en
Application granted granted Critical
Publication of CN204639008U publication Critical patent/CN204639008U/en

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Abstract

The utility model discloses a kind of galvanized wire cutting machine, comprise bin, rotating disk, galvanized wire, cutting table, motor, straightener, traction rollers, cutter, optical sensor, rewinding case, controller; Described turntable shaft is rotary to be assemblied on bin, and described bin, cutting table, rewinding case are linearly arranged successively; Described cutting table is provided with straightener, traction rollers, cutter, aligning roller is provided with in described straightener, be provided with electromagnet in described cutter and cut off head, described galvanized wire is successively through aligning roller, traction rollers, cut-out head, described cutting table far-end is provided with optical sensor, described optical sensor, motor, electromagnet are communicated with controller electric signal, described controller are provided with S/CO, shearing length adjuster and lack material alarm lamp; The many roller alignings of this novel employing and magnetic control cut off and combine, and cut lengths precision is high, full-automatic straightening, cutting operation, saves human cost, enhances productivity.

Description

A kind of galvanized wire cutting machine

Technical field

The utility model relates to a kind of cutting machine technical equipment field, particularly a kind of galvanized wire cutting machine.

Background technology

In process of manufacture, the metal wire rod less to wire diameter often can be needed to carry out fixed length cutting, and by requiring that cutting metal wire rod reaches the length determined, and metal wire rod is aligned, to meet actual production standard-required simultaneously.

In the outer coating process of magnet components, by electrophoresis process, magnet components is processed, use a large amount of galvanized wires as conductor, and existing market to be the galvanized wire sold all be into and coil product, enterprise needs coiling galvanized wire aligning and customized cut-off.

Shortcoming and the deficiency of prior art are: for small diameter, low intensive galvanized wire, are generally pure manual aligning, and cut off, very labor intensive, and cannot accomplish that length unanimously brings many troubles to follow-up electrophoresis process.

Utility model content

For solving the problems of the technologies described above, the utility model provides a kind of galvanized wire cutting machine, for deficiency of the prior art, adopt many rollers aligning and magnetic control to cut off to combine, and cut off by laser sensor and magnetic control and link, guarantee the cut lengths precision of galvanized wire, full-automatic aligning and the operation of cutting Continuous maching, save human cost, enhance productivity.

For achieving the above object, the technical solution of the utility model is as follows: a kind of galvanized wire cutting machine, comprise bin, rotating disk, galvanized wire, cutting table, motor, straightener, traction rollers, cutter, electromagnet, cut-out head, optical sensor, rewinding case, controller, it is characterized in that:

Described bin, rotating disk, cutting table and rewinding case are manufactured by Metal Material Welding, and described rotating disk is assemblied on described bin by bearing rotary type, and described bin, cutting table, rewinding case are linearly arranged successively, described rotating disk is equipped with galvanized wire, described cutting table is provided with straightener, described straightener is driven by the motor be arranged at below cutting table, in described straightener, coupling is provided with multiple aligning roller up and down, after described straightener, described cutting table is also provided with traction rollers, described traction rollers is vertically disposed with two, described traction rollers is driven by motor and rotates, described cutting table is also provided with cutter, be provided with two groups of electromagnets in described cutter and cut off head, described electromagnet is under signal of telecommunication effect, move up and down and drive described cut-out head to cut galvanized wire, described galvanized wire is successively through aligning roller, traction rollers, cut-out head, described cutting table far-end is provided with optical sensor, when described galvanized wire stretches to described optical sensor induction zone, trigger optical sensor and produce induced signal, and control electromagnet adhesive by controller, and then drive the action of cut-out head, implement rupturing operation, the materials and parts after cut-out drop in rewinding case, described optical sensor, motor, electromagnet are communicated with controller electric signal, described controller are provided with S/CO, shearing length adjuster and lack material alarm lamp.

The photosensor signal of described cutter by receiving, control upper and lower two pieces of electromagnets by controller and be energized, there is a natural attraction between the sexes for the electromagnet after energising, and drive cut-out head closed amputation galvanized wire, after cut-out completes, electromagnet power-off, and return to home position under the action of the spring.

Described controller, according to setting model, automatically moves, and aligns, customized cut-off to galvanized wire, and the scale error of described customized cut-off is less than 1mm.

Aligning roller in described straightener is at least provided with 5, and arranges up and down.

Operation principle of the present utility model is: this device is the galvanized wire of rolling aligning and customized cut-off, and first galvanized wire volume is placed on bin, galvanized wire volume is fixed making it can not occur the phenomenons such as discounting, distortion under tractive force again; Under controller monitoring, when galvanized wire is by straightener, under the driving of motor, 5 aligning rollers distribute up and down, and galvanized wire is smoothed out with the fingers directly by High Rotation Speed; Under traction rollers traction, traction rollers at the uniform velocity rotarily drives galvanized wire and runs forward; When in the induction region that galvanized wire runs to optical sensor, optical sensor can send signal to cutter, triggering electromagnet works, and drives cut-out head to cut galvanized wire, and cut-off galvanized wire falls into rewinding case and completes whole automatic cut-out process.

Pass through technique scheme, the beneficial effect of technical solutions of the utility model is: adopt many rollers aligning and magnetic control to cut off and combine, and cut off by laser sensor and magnetic control and link, guarantee that the cut lengths precision of galvanized wire reaches technological requirement, after galvanized wire straightening, cutting, length is consistent, and being convenient to following process can improving product quality; Full-automatic aligning and the operation of cutting Continuous maching, save human cost, enhance productivity.

Accompanying drawing explanation

In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.

Fig. 1 is a kind of galvanized wire cutting machine schematic diagram disclosed in the utility model embodiment;

Fig. 2 is a kind of galvanized wire cutting machine cutter schematic diagram disclosed in the utility model embodiment.

Numeral and the corresponding component title represented by letter in figure:

1. bin 2. rotating disk 3. galvanized wire 4. cutting table

5. motor 6. straightener 7. traction rollers 8. cutter

9. electromagnet 10. cuts off a 11. optical sensor 12. rewinding case

13. controllers

Detailed description of the invention

Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.

According to Fig. 1 and Fig. 2, the utility model provides a kind of galvanized wire cutting machine, comprises bin 1, rotating disk 2, galvanized wire 3, cutting table 4, motor 5, straightener 6, traction rollers 7, cutter 8, electromagnet 9, cuts off 10, optical sensor 11, rewinding case 12, controller 13.

Described bin 1, rotating disk 2, cutting table 4 and rewinding case 12 are manufactured by Metal Material Welding, and described rotating disk 2 is assemblied on described bin 1 by bearing rotary type, and described bin 1, cutting table 4, rewinding case 12 are linearly arranged successively, described rotating disk 2 is equipped with galvanized wire 3, described cutting table 4 is provided with straightener 6, described straightener 6 is driven by the motor 5 be arranged at below cutting table 4, in described straightener 6, coupling is provided with multiple aligning roller up and down, after described straightener 6, described cutting table 4 is also provided with traction rollers 7, described traction rollers 7 is vertically disposed with two, described traction rollers 7 is driven by motor and rotates, described cutting table 4 is also provided with cutter 8, be provided with two groups of electromagnets 9 in described cutter 8 and cut off 10, described electromagnet 9 is under signal of telecommunication effect, move up and down and drive a described cut-out 10 cutting galvanized wire 3, described galvanized wire 3 successively through aligning roller, traction rollers 7, cut off 10, described cutting table 4 far-end is provided with optical sensor 11, when described galvanized wire 3 stretches to described optical sensor 11 induction zone, trigger optical sensor 11 and produce induced signal, and control electromagnet 9 adhesive by controller 13, and then drive cut-out 10 action, implement rupturing operation, the materials and parts after cut-out drop in rewinding case 12, described optical sensor 11, motor 5, electromagnet 9 are communicated with controller 13 electric signal, described controller 13 are provided with S/CO, shearing length adjuster and lack material alarm lamp.

The signal of optical sensor 11 of described cutter 8 by receiving, control upper and lower two pieces of electromagnets 9 by controller 13 to be energized, there is a natural attraction between the sexes for electromagnet 9 after energising, and drive a cut-out 10 closed amputation galvanized wire 3, after cut-out completes, electromagnet 9 power-off, and return to home position under the action of the spring.

Described controller 13, according to setting model, automatically moves, and aligns, customized cut-off to galvanized wire 3, and the scale error of described customized cut-off is less than 1mm.

Aligning roller in described straightener 6 is provided with 5, and top arranges 3, and below arranges 2.

The utility model concrete operation step is: this is novel is that the galvanized wire 3 of rolling is aligned and customized cut-off, and first galvanized wire 3 volume is placed on bin 1, is fixed by galvanized wire 3 volume and makes it can not occur the phenomenons such as discounting, distortion under tractive force again; Under controller 13 is monitored, when galvanized wire 3 is by straightener 6, under the driving of motor 5,5 aligning rollers distribute up and down, and galvanized wire 3 is smoothed out with the fingers directly by High Rotation Speed; Under traction rollers 7 is drawn, traction rollers 7 at the uniform velocity rotarily drives galvanized wire 3 and runs forward; When in the induction region that galvanized wire 3 runs to optical sensor 11, optical sensor 11 can send signal to controller 13 and cutter 8, trigger electromagnet 9 to work, and driving cut-out 10 pairs of galvanized wires 3 to cut, cut-off galvanized wire 3 falls into rewinding case 12 and completes whole automatic cut-out process.

By above-mentioned specific embodiment, the beneficial effects of the utility model are: adopt many rollers aligning and magnetic control to cut off and combine, and cut off by laser sensor and magnetic control and link, guarantee that the cut lengths precision of galvanized wire reaches technological requirement, after galvanized wire straightening, cutting, length is consistent, and being convenient to following process can improving product quality; Full-automatic aligning and the operation of cutting Continuous maching, save human cost, enhance productivity.

To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (4)

1. a galvanized wire cutting machine, is characterized in that, comprises bin, rotating disk, galvanized wire, cutting table, motor, straightener, traction rollers, cutter, electromagnet, cut-out head, optical sensor, rewinding case, controller, described bin, rotating disk, cutting table and rewinding case are manufactured by Metal Material Welding, and described rotating disk is assemblied on described bin by bearing rotary type, and described bin, cutting table, rewinding case are linearly arranged successively, described rotating disk is equipped with galvanized wire, described cutting table is provided with straightener, described straightener is driven by the motor be arranged at below cutting table, in described straightener, coupling is provided with multiple aligning roller up and down, after described straightener, described cutting table is also provided with traction rollers, described traction rollers is vertically disposed with two, described traction rollers is driven by motor and rotates, described cutting table is also provided with cutter, be provided with two groups of electromagnets in described cutter and cut off head, described electromagnet is under signal of telecommunication effect, move up and down and drive described cut-out head to cut galvanized wire, described galvanized wire is successively through aligning roller, traction rollers, cut-out head, described cutting table far-end is provided with optical sensor, when described galvanized wire stretches to described optical sensor induction zone, trigger optical sensor and produce induced signal, and control electromagnet adhesive by controller, and then drive the action of cut-out head, implement rupturing operation, the materials and parts after cut-out drop in rewinding case, described optical sensor, motor, electromagnet are communicated with controller electric signal, described controller are provided with S/CO, shearing length adjuster and lack material alarm lamp.
2. a kind of galvanized wire cutting machine according to claim 1, it is characterized in that, the photosensor signal of described cutter by receiving, control upper and lower two pieces of electromagnets by controller to be energized, there is a natural attraction between the sexes for electromagnet after energising, and drive cut-out head closed amputation galvanized wire, after having cut off, electromagnet power-off, and return to home position under the action of the spring.
3. a kind of galvanized wire cutting machine according to claim 1, it is characterized in that, described controller, according to setting model, automatically moves, and aligns, customized cut-off to galvanized wire, and the scale error of described customized cut-off is less than 1mm.
4. a kind of galvanized wire cutting machine according to claim 1, is characterized in that, the aligning roller in described straightener is at least provided with 5, and arranges up and down.
CN201520367820.4U 2015-06-01 2015-06-01 A kind of galvanized wire cutting machine CN204639008U (en)

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Application Number Priority Date Filing Date Title
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105217219A (en) * 2015-09-21 2016-01-06 芜湖顺成电子有限公司 Electric wire cuts off material collecting device
CN105772529A (en) * 2016-03-15 2016-07-20 南京伶机宜动驱动技术有限公司 Integrated cut-off device
CN105798202A (en) * 2016-03-15 2016-07-27 南京伶机宜动驱动技术有限公司 Controllable forming cutting-off device
CN106903243A (en) * 2017-03-27 2017-06-30 沙洲职业工学院 A kind of reinforcing bar fixed length automates cutting equipment
CN107010448A (en) * 2017-05-10 2017-08-04 福建源光电装有限公司 Automotive wire bundle shielding line processing integrated machine and its processing method
CN107724415A (en) * 2017-09-28 2018-02-23 国网山东省电力公司经济技术研究院 A kind of falsework auxiliary mounting tool
CN108246925A (en) * 2018-01-15 2018-07-06 芜湖航天特种电缆厂股份有限公司 Novel wire harness cutting machine
CN108284176A (en) * 2018-01-15 2018-07-17 芜湖航天特种电缆厂股份有限公司 Harness cutting machine
CN109226595A (en) * 2018-09-17 2019-01-18 邹根发 A kind of iron wire shear of adjustable truncation length
WO2020118749A1 (en) * 2018-12-12 2020-06-18 深圳创怡兴实业有限公司 Cutting machine and control method therefor

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105217219A (en) * 2015-09-21 2016-01-06 芜湖顺成电子有限公司 Electric wire cuts off material collecting device
CN105772529A (en) * 2016-03-15 2016-07-20 南京伶机宜动驱动技术有限公司 Integrated cut-off device
CN105798202A (en) * 2016-03-15 2016-07-27 南京伶机宜动驱动技术有限公司 Controllable forming cutting-off device
CN106903243A (en) * 2017-03-27 2017-06-30 沙洲职业工学院 A kind of reinforcing bar fixed length automates cutting equipment
CN107010448A (en) * 2017-05-10 2017-08-04 福建源光电装有限公司 Automotive wire bundle shielding line processing integrated machine and its processing method
CN107724415A (en) * 2017-09-28 2018-02-23 国网山东省电力公司经济技术研究院 A kind of falsework auxiliary mounting tool
CN107724415B (en) * 2017-09-28 2019-05-10 国网山东省电力公司经济技术研究院 A kind of falsework auxiliary mounting tool
CN108246925A (en) * 2018-01-15 2018-07-06 芜湖航天特种电缆厂股份有限公司 Novel wire harness cutting machine
CN108284176A (en) * 2018-01-15 2018-07-17 芜湖航天特种电缆厂股份有限公司 Harness cutting machine
CN109226595A (en) * 2018-09-17 2019-01-18 邹根发 A kind of iron wire shear of adjustable truncation length
WO2020118749A1 (en) * 2018-12-12 2020-06-18 深圳创怡兴实业有限公司 Cutting machine and control method therefor

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150916

Termination date: 20170601