CN204623886U - Automatic filling machine - Google Patents
Automatic filling machine Download PDFInfo
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- CN204623886U CN204623886U CN201520086164.0U CN201520086164U CN204623886U CN 204623886 U CN204623886 U CN 204623886U CN 201520086164 U CN201520086164 U CN 201520086164U CN 204623886 U CN204623886 U CN 204623886U
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- 238000007789 sealing Methods 0.000 claims abstract description 87
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000004806 packaging method and process Methods 0.000 claims description 13
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 229920001328 Polyvinylidene chloride Polymers 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 239000005033 polyvinylidene chloride Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 description 11
- 239000007788 liquid Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 235000013361 beverage Nutrition 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
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Abstract
本实用新型涉及一种自动灌装机,包括机架、工作台、操控系统、传送系统、供料系统和定量灌装、自动封口系统;操控系统包括主控操作台和电源总开关,供料系统包括供料阀门、进料管、多个输料泵和多根供料分管,输料泵出口连接多根供料分管,传送系统包括传送带支架、传送带、传送带挡板、传动电机和传送带主动轮,多组定量灌装、自动封口系统,每组均具有汽缸、热摇封臂、定量灌装嘴、下封口支架、封口垫、热合封刀、热合封口垫、上封口刀,定量灌装嘴与供料分管的出口相连,热摇封臂的下臂连接下封口支架,下封口支架上设置有封口垫,热摇封臂的上臂连接有热合封口垫和上封口刀,热合封口垫下部连接热合封刀。
The utility model relates to an automatic filling machine, which includes a frame, a workbench, a control system, a transmission system, a feeding system, a quantitative filling and an automatic sealing system; the control system includes a main control console and a main power switch, feeding The system includes feeding valves, feeding pipes, multiple feeding pumps and multiple feeding pipes. The outlet of the feeding pump is connected to multiple feeding pipes. The transmission system includes conveyor belt brackets, conveyor belts, conveyor belt baffles, transmission motors and conveyor belt drives. Wheel, multiple groups of quantitative filling, automatic sealing system, each group has a cylinder, thermal shaking sealing arm, quantitative filling nozzle, lower sealing bracket, sealing pad, heat sealing knife, heat sealing pad, upper sealing knife, quantitative filling The nozzle is connected with the outlet of the feeding pipe, the lower arm of the heat-seal arm is connected to the lower sealing support, and the lower sealing support is provided with a sealing pad, and the upper arm of the heat-seal arm is connected with a heat-sealing pad and an upper sealing knife, and the lower part of the heat-sealing pad is Attach the heat seal knife.
Description
技术领域technical field
本实用新型涉及灌装机械,特别是涉及一种自动化程度高的袋装液体饮料灌装机。The utility model relates to a filling machine, in particular to a bagged liquid beverage filling machine with a high degree of automation.
背景技术Background technique
当前袋装饮料的生产灌装环节存在很多问题,例如定量不准、封口不严等,很多环节需要手动调整,很多自动灌装机械在操作过程中的多个环节均为人工操作,实际为半自动灌装机械,严重影响了实际生产的工作效率。At present, there are many problems in the production and filling of bagged beverages, such as inaccurate quantification and lax sealing. Many links need to be adjusted manually. Many automatic filling machines are manually operated in many links during the operation process, which is actually semi-automatic. Filling machinery has seriously affected the work efficiency of actual production.
实用新型内容Utility model content
本实用新型的目的就是为了解决袋装饮料灌装过程中的计量不准、封口不严等问题,而提供一种计量准确,封口严密的自动灌装机。The purpose of the utility model is to provide an automatic filling machine with accurate measurement and tight sealing in order to solve the problems of inaccurate measurement and loose sealing during the filling process of bagged beverages.
本实用新型为解决上述技术问题而采用的技术方案是:The technical scheme that the utility model adopts for solving the problems of the technologies described above is:
一种自动灌装机,包括机架、工作台、操控系统、传送系统、供料系统和定量灌装、自动封口系统;所述机架顶部设置操控系统、中间为工作台,传送系统设置在机架一侧并与工作台相连,供料系统设置在机架内部,定量灌装、自动封口系统设置在工作台上;所述操控系统包括主控操作台和电源总开关,所述供料系统包括供料阀门、进料管、多个输料泵和多根供料分管,所述进料管、输料泵设置在机架内部,输料泵出口连接多根供料分管,所述供料阀门设置在机架一端;所述传送系统包括传送带支架、传送带、传送带挡板、传动电机和传送带主动轮,所述传送带支架固定在机架两端,传动电机和传送带主动轮固定安装在传送带支架上,传送带主动轮外侧连接有传送带挡板;所述定量灌装、自动封口系统为多组,通过灌装支架固定安装在工作台上,每组均具有汽缸、热摇封臂、定量灌装嘴、下封口支架、封口垫、热合封刀、热合封口垫、上封口刀,所述气缸固定在灌装支架上,定量灌装嘴与供料分管的出口相连,热封摇臂固定在工作台后部的机架上,热摇封臂的下臂连接下封口支架,下封口支架上设置有封口垫,热摇封臂的上臂连接有热合封口垫和上封口刀,热合封口垫下部连接热合封刀。An automatic filling machine, including a frame, a worktable, a control system, a transmission system, a feeding system, quantitative filling, and an automatic sealing system; the top of the frame is equipped with a control system, the middle is a worktable, and the transmission system is set One side of the frame is connected with the workbench, the feeding system is set inside the frame, the quantitative filling and automatic sealing system is set on the workbench; the control system includes a main control console and a main power switch, and the feeding The system includes a feeding valve, a feeding pipe, a plurality of feeding pumps and a plurality of feeding sub-pipes, the feeding pipes and feeding pumps are arranged inside the frame, and the outlet of the feeding pump is connected to a plurality of feeding sub-pipes. The feed valve is arranged at one end of the frame; the transmission system includes a conveyor belt bracket, a conveyor belt, a conveyor belt baffle, a transmission motor and a conveyor belt driving wheel, and the conveyor belt bracket is fixed at both ends of the frame, and the transmission motor and the conveyor belt driving wheel are fixed on the On the conveyor belt bracket, a conveyor belt baffle is connected to the outer side of the conveyor belt driving wheel; the quantitative filling and automatic sealing system consists of multiple groups, which are fixed and installed on the workbench through the filling bracket. Filling nozzle, lower sealing bracket, sealing pad, heat sealing knife, heat sealing pad, upper sealing knife, the cylinder is fixed on the filling bracket, the quantitative filling nozzle is connected with the outlet of the feeding pipe, and the heat sealing rocker arm is fixed On the frame at the rear of the workbench, the lower arm of the heat-shake-sealing arm is connected to the lower sealing support, and a sealing pad is arranged on the lower sealing support. The lower part is connected with a heat sealing knife.
进一步地,所述机架底部设有定向轮,所述供料分管上还设有减压阀和微调开关。Further, the bottom of the frame is provided with directional wheels, and the feed branch pipe is also provided with a pressure reducing valve and a fine-tuning switch.
此外,所述灌装使用的包装袋以尼龙、聚乙烯、聚偏二氯乙烯作为原材料,经过吹制、印刷、复合、舒化、成型制作而成,袋形为圆柱形或不规则圆柱形,袋口设有撕口和撕开线。In addition, the packaging bag used for filling is made of nylon, polyethylene, and polyvinylidene chloride as raw materials, and is made through blowing, printing, compounding, curing, and molding. The shape of the bag is cylindrical or irregular cylindrical , The bag mouth is provided with a tear and a tear line.
本实用新型的自动灌装机与生产流水线接通后,料液经过灌装机的进料系统传送到定量灌装嘴,经过主控操作台的控制,按照调整的工作参数,足额定量灌入包装袋,自动封口,传送下一环节。与现有技术相比,本实用新型具有以下有益效果:自动灌装机符合新材料绿色环保概念,自动定量灌装、封口,由机械结合电子调整,定量准确,产量高、膨胀率符合要求,减少了空气与料液的接触,全程自动传送,省料省时省人工,保障了产品的质量。After the automatic filling machine of the utility model is connected with the production line, the material liquid is sent to the quantitative filling nozzle through the feeding system of the filling machine, and is controlled by the main control console, and the full rated quantity is filled according to the adjusted working parameters. Put it into the packaging bag, seal it automatically, and send it to the next link. Compared with the prior art, the utility model has the following beneficial effects: the automatic filling machine conforms to the concept of green environmental protection of new materials, automatic quantitative filling and sealing, mechanically combined with electronic adjustment, accurate quantitative, high output, and expansion rate meet the requirements, The contact between air and material liquid is reduced, and the whole process is automatically conveyed, which saves material, time and labor, and ensures the quality of the product.
附图说明Description of drawings
图1是自动灌装机的正面外形图。Figure 1 is a front view of the automatic filling machine.
图2是自动灌装机的后面外形图。Figure 2 is a rear view of the automatic filling machine.
图3是自动灌装机的定量灌装、自动封口系统的侧面视图。Fig. 3 is a side view of the quantitative filling and automatic sealing system of the automatic filling machine.
图4是自动灌装机的定量灌装、自动封口系统的部分正面视图的放大图。Fig. 4 is an enlarged view of a partial front view of the quantitative filling and automatic sealing system of the automatic filling machine.
图中各部件名称如下:The names of the components in the figure are as follows:
1、进料管 2、传送带支架 3、传送带 4、灌装支架 5、定向轮 6、供料阀门7、传送带挡板 8、下封口支架 9、封口垫 10、热合封刀 11、热合封口垫 12、上封口刀 13、主控操作台 14、电源总开关 15、汽缸 16、传动电机 17、空气滤清器 18、散热窗 19、传送带主动轮 20、供料分管 21、热封摇臂 22、定量灌装嘴 23、微调开关 24、减压阀 25、输料泵1. Feed pipe 2. Conveyor belt bracket 3. Conveyor belt 4. Filling bracket 5. Orientation wheel 6. Feeding valve 7. Conveyor belt baffle 8. Lower sealing bracket 9. Sealing pad 10. Heat sealing knife 11. Heat sealing pad 12. Upper sealing knife 13. Main control console 14. Main power switch 15. Cylinder 16. Transmission motor 17. Air filter 18. Heat dissipation window 19. Conveyor belt driving wheel 20. Material supply pipe 21. Heat sealing rocker arm 22 , quantitative filling nozzle 23, fine-tuning switch 24, pressure reducing valve 25, feeding pump
具体实施方式Detailed ways
下面结合附图对本实用新型进行详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
参照图1-图2,本实用新型的自动灌装机主要包括机架、工作台、操控系统、传送系统、供料系统和定量灌装、自动封口系统。With reference to Fig. 1-Fig. 2, the automatic filling machine of the present utility model mainly comprises frame, workbench, control system, transmission system, feeding system and quantitative filling, automatic sealing system.
其中机架为箱式机架,顶部安装操控系统、中间为工作台、底部设有定向轮5,定向轮5可调节移动方向,便于移动灌装机位置。传送系统设置在机架一侧并与工作台相连,供料系统设置在机架内部,定量灌装、自动封口系统设置在工作台上,另外机架上还设有空气滤清器17,为机器运转提供清新的空气。The frame is a box-type frame, with a control system installed on the top, a workbench in the middle, and a directional wheel 5 at the bottom, which can adjust the moving direction and facilitate the location of the filling machine. The transmission system is set on one side of the frame and connected with the workbench, the feeding system is set inside the frame, the quantitative filling and automatic sealing system is set on the workbench, and the frame is also provided with an air filter 17 for The machine runs to provide fresh air.
操控系统包括主控操作台13、电源总开关14、散热窗18,主控操作台13安装在机架的顶部,控制整个机器的运行,电源总开关14为控制电源的开关,设置在操作台13的一侧,操作台13的另一侧开有散热窗18,起到对操控系统辅助散热的作用。The control system includes a main control console 13, a main power switch 14, and a cooling window 18. The main control console 13 is installed on the top of the frame to control the operation of the entire machine. One side of 13, the other side of console 13 has heat dissipation window 18, plays the effect to control system auxiliary heat radiation.
供料系统包括供料阀门6、进料管1、多个输料泵25、多根供料分管20,进料管1、输料泵25设置在机架内部,输料泵25出口连接供料分管20,供料阀门6设置在机架一端,料液从供料阀门6进入进料管1,并通过输料泵25进入供料分管20,在主控操作台的控制下,经过输料泵25的调节通过供料分管20传送到定量灌装嘴22,供料阀门6起到调节流量和流速的作用。The feeding system includes a feeding valve 6, a feeding pipe 1, a plurality of feeding pumps 25, and a plurality of feeding pipes 20. The feeding pipe 1 and the feeding pump 25 are arranged inside the frame, and the outlet of the feeding pump 25 is connected to a supply pipe. The material pipe 20, the feed valve 6 is set at one end of the frame, the feed liquid enters the feed pipe 1 from the feed valve 6, and enters the feed pipe 20 through the feed pump 25, and is controlled by the main control console through the feed liquid. The adjustment of the material pump 25 is transmitted to the quantitative filling nozzle 22 through the material supply branch pipe 20, and the material supply valve 6 plays the role of adjusting the flow and velocity.
传送系统包括传送带支架2、传送带3、传送带挡板7、传动电机16、传送带主动轮19,传送带支架2固定在机架两端,传动电机16和传送带主动轮19固定安装在传送带支架2上,传送带3环套在传送带主动轮19上,传送带主动轮外侧连接有传送带挡板7。主控操作台13控制传动电机16带动传送带3运转,将定量灌装、热合封口完毕的产品经过传送带3送入下一工序;传送带支架2起稳定支撑整个传送系统的作用,传送带挡板7对整个传送工序进行围护。The transmission system includes a conveyor belt bracket 2, a conveyor belt 3, a conveyor belt baffle plate 7, a transmission motor 16, and a conveyor belt driving wheel 19. Conveyor belt 3 rings are enclosed within on the conveyer belt driving wheel 19, and the outside of conveyer belt driving wheel is connected with conveyer belt baffle plate 7. The main control console 13 controls the transmission motor 16 to drive the conveyor belt 3 to run, and the quantitatively filled and heat-sealed products are sent to the next process through the conveyor belt 3; The entire transmission process is protected.
参照图3和图4,自动灌装机还包括多组定量灌装、自动封口系统,通过灌装支架4固定安装在工作台上。每组系统均包括下封口支架8、封口垫9、热合封刀10、热合封口垫11、上封口刀12、汽缸15、热摇封臂21、定量灌装嘴22。气缸15固定在灌装支架4上,定量灌装嘴22与供料分管20的出口相连,热封摇臂21固定在工作台后部的机架上,控制定量灌装嘴的开启和关闭,气缸15控制定量灌装嘴22的灌装量。其中热摇封臂21的下臂连接下封口支架8,下封口支架8上设置有封口垫9,热摇封臂21上臂上连接有热合封口垫11和上封口刀,热合封口垫11下部连接热合封刀10。Referring to Figures 3 and 4, the automatic filling machine also includes multiple groups of quantitative filling and automatic sealing systems, which are fixedly installed on the workbench through the filling bracket 4. Each group of systems includes a lower sealing support 8, a sealing pad 9, a heat-sealing sealing knife 10, a heat-sealing sealing pad 11, an upper sealing knife 12, a cylinder 15, a heat-shaking sealing arm 21, and a quantitative filling nozzle 22. The cylinder 15 is fixed on the filling bracket 4, the quantitative filling nozzle 22 is connected to the outlet of the feeding branch pipe 20, and the heat-sealed rocker arm 21 is fixed on the frame at the rear of the workbench to control the opening and closing of the quantitative filling nozzle. Cylinder 15 controls the filling capacity of quantitative filling nozzle 22. Wherein the lower arm of the thermal shake-sealing arm 21 is connected with the lower sealing bracket 8, the lower sealing bracket 8 is provided with a sealing pad 9, the upper arm of the thermal shaking-sealing arm 21 is connected with a thermal sealing pad 11 and an upper sealing knife, and the thermal sealing pad 11 bottom is connected Heat sealing knife 10.
在工作时,料液经过输料泵25进入供料分管20,供料分管20上还设有减压阀24和微调开关23,对料液流量起调节作用;将预先准备好的包装袋套入定量灌装嘴22,主控操作台13自动控制汽缸15的压力传入包装袋,以决定灌装量,包装袋收缩完全紧贴在定量灌装嘴22上,热摇封臂21打开,供料系统传入的料液经定量灌装嘴22灌入包装袋,主控操作台13根据预先设好的参数控制灌入预定流量,灌装完成后,热摇封臂21闭合,停止供料,下封口支架8、热合封刀10、上封口刀12对包装袋热合封口。封口完成后包装袋自动脱离定量灌装嘴22,进入传送带3,产品完成定量灌装、自动封口,之后进入后续包装、运输等程序。When working, the feed liquid enters the feed branch pipe 20 through the feed pump 25, and the feed pipe 20 is also provided with a pressure reducing valve 24 and a fine-tuning switch 23 to regulate the flow of the feed liquid; the pre-prepared packaging bag cover into the quantitative filling nozzle 22, the main control console 13 automatically controls the pressure of the cylinder 15 into the packaging bag to determine the filling volume, the packaging bag shrinks and is completely attached to the quantitative filling nozzle 22, and the heat shake-sealing arm 21 is opened. The material liquid introduced by the feeding system is poured into the packaging bag through the quantitative filling nozzle 22, and the main control console 13 controls the predetermined flow rate according to the preset parameters. material, the lower sealing bracket 8, the heat sealing knife 10, and the upper sealing knife 12 heat seal the packaging bag. After the sealing is completed, the packaging bag is automatically separated from the quantitative filling nozzle 22 and enters the conveyor belt 3. The product completes quantitative filling and automatic sealing, and then enters subsequent packaging, transportation and other procedures.
灌装使用的包装袋以尼龙、聚乙烯、聚偏二氯乙烯作为原材料,经过吹制、印刷、复合、舒化、成型制作而成,其中袋长100mm-450mm,袋口部分内部直径5mm-20mm,袋口部分外部直径20mm-40mm,袋主体直径30mm-100mm;袋形为圆柱形和不规则圆柱形,袋口与袋间及袋间与袋底裁剪角度为圆弧形;包装袋带压膨胀灌装后为圆柱体;并且在包装袋外侧为彩袋印刷,并含各种颜色图案、文字说明;袋口设有撕口和撕开线。The packaging bags used for filling are made of nylon, polyethylene, and polyvinylidene chloride as raw materials, and are made by blowing, printing, compounding, softening, and molding. The bag length is 100mm-450mm, and the inner diameter of the bag mouth is 5mm- 20mm, the outer diameter of the pocket part is 20mm-40mm, the main body diameter of the bag is 30mm-100mm; the shape of the bag is cylindrical or irregular cylindrical, and the cutting angle between the pocket and the pocket and between the pocket and the bottom of the pocket is arc-shaped; the packaging bag belt It becomes a cylinder after compression expansion and filling; and the outside of the packaging bag is printed as a color bag, and contains various color patterns and text descriptions; the mouth of the bag is provided with a tear and a tear line.
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520086164.0U CN204623886U (en) | 2015-02-04 | 2015-02-04 | Automatic filling machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520086164.0U CN204623886U (en) | 2015-02-04 | 2015-02-04 | Automatic filling machine |
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| CN204623886U true CN204623886U (en) | 2015-09-09 |
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| CN201520086164.0U Expired - Lifetime CN204623886U (en) | 2015-02-04 | 2015-02-04 | Automatic filling machine |
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| Country | Link |
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| CN (1) | CN204623886U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104648704A (en) * | 2015-02-04 | 2015-05-27 | 陈利山 | Automatic filling machine |
| CN111422499A (en) * | 2020-03-25 | 2020-07-17 | 白杨 | Ingredient filling process for plastic mixed particles |
-
2015
- 2015-02-04 CN CN201520086164.0U patent/CN204623886U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104648704A (en) * | 2015-02-04 | 2015-05-27 | 陈利山 | Automatic filling machine |
| CN111422499A (en) * | 2020-03-25 | 2020-07-17 | 白杨 | Ingredient filling process for plastic mixed particles |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160822 Address after: 276600 Junan Hexin Food Co., Ltd., south section of West Road, Junan Economic Development Zone, Linyi, Shandong Patentee after: JU'NAN HEXIN FOOD Co.,Ltd. Address before: 276600 Shandong strong biological food Co., Ltd., Linyi County, Junan City, Shandong Province Patentee before: Chen Lishan |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150909 |