CN204622144U - Plastic granulator and its traction wheel anti-winding strip structure - Google Patents
Plastic granulator and its traction wheel anti-winding strip structure Download PDFInfo
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- CN204622144U CN204622144U CN201520073196.7U CN201520073196U CN204622144U CN 204622144 U CN204622144 U CN 204622144U CN 201520073196 U CN201520073196 U CN 201520073196U CN 204622144 U CN204622144 U CN 204622144U
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- traction wheel
- scraper
- material strip
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- grain cutting
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- 239000004033 plastic Substances 0.000 title claims abstract description 31
- 238000004804 winding Methods 0.000 title abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 81
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 230000001681 protective effect Effects 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims description 14
- 230000004308 accommodation Effects 0.000 claims description 3
- 239000011324 bead Substances 0.000 claims 2
- 239000008188 pellet Substances 0.000 claims 2
- 239000000243 solution Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000005453 pelletization Methods 0.000 description 7
- 239000000428 dust Substances 0.000 description 6
- 238000005469 granulation Methods 0.000 description 6
- 230000003179 granulation Effects 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及塑料切粒加工设备领域技术,尤其是指一种塑料切粒机及其牵引轮防绕料条结构。The utility model relates to the technology in the field of plastic granulation processing equipment, in particular to a plastic granulator and its traction wheel anti-winding strip structure.
背景技术Background technique
塑料切粒机是一种常用的塑料原料加工设备,其用于对挤出机生产出的条状或片状塑胶进行切割成颗粒,以便于塑料原料的包装、运输与保存,以及利于适用于后续注塑机上的注塑成型需要等,尤其被广泛应用于切割各种热塑性塑料。Plastic granulator is a commonly used plastic raw material processing equipment, which is used to cut the strip or sheet plastic produced by the extruder into granules, so as to facilitate the packaging, transportation and storage of plastic raw materials, and to facilitate the application Injection molding needs on subsequent injection molding machines, etc., are especially widely used for cutting various thermoplastics.
塑料切粒机主要包括有机架和设置于机架上的驱动电机、滚刀、定刀、牵引轮、压轮和刮刀等,由驱动电机带动滚刀和牵引轮转动,定刀位于滚刀的前下方,由牵引轮与压轮配合将料条输送入滚刀与定刀之间,利用滚刀的高速旋转,快速地将料条切割成颗粒,并由下方的料斗送出。The plastic granulator mainly includes a frame and a drive motor, hob, fixed knife, traction wheel, pressure wheel and scraper, etc., which are arranged on the frame. The drive motor drives the hob and traction wheel to rotate, and the fixed knife is located on the hob. At the front and lower part of the machine, the traction wheel and the pressure wheel cooperate to transport the material strip between the hob and the fixed knife, and use the high-speed rotation of the hob to quickly cut the material strip into particles and send it out from the hopper below.
然而现有市面上的各种塑料切料机产品,虽可提供给使用者基本的塑料造粒之功效,但是在实际使用时却发现其自身结构和使用性能上未能达到最佳的使用效果和工作效能,仍存在有诸多不足,具体归纳有下述几点:1)牵引轮两端极易缠绕上细料条,导致故障停机;2)料条在输送的过程中,常常偏向集中于一侧,造成压轮容易在料条集中的局部磨损,影响压轮的使用工作性能和使用寿命;3)滚轮在切割的过程中,料粒常常飞溅至前部的料条导向槽中堆积,阻碍料条的连续输送顺畅性,严重的造成卡机故障。However, although various plastic cutting machine products on the market can provide users with the basic effect of plastic granulation, in actual use, it is found that their own structure and performance cannot achieve the best use effect. and work efficiency, there are still many deficiencies, which are summarized as follows: 1) both ends of the traction wheel are easily entangled with fine material strips, resulting in failure and shutdown; 2) during the conveying process, the material strips are often concentrated On one side, the pressure wheel is easy to wear in the local area where the material strips are concentrated, which affects the working performance and service life of the pressure wheel; 3) During the cutting process of the roller, the material particles often splash and accumulate in the front material strip guide groove, It hinders the smoothness of the continuous conveying of the strips, and seriously causes the machine to malfunction.
实用新型内容Utility model content
本实用新型针对现有技术存在之缺失,其主要目的是提供一种塑料切粒机及其牵引轮防绕料条结构,解决现有塑料切粒机的绕料条问题。The utility model aims at the deficiencies in the prior art, and its main purpose is to provide a plastic granulator and its traction wheel anti-winding material strip structure, so as to solve the problem of the material winding strip of the existing plastic granulator.
本实用新型的另一目的是提供一种塑料切粒机,解决料条集中而局部磨损压轮的问题。Another purpose of the utility model is to provide a plastic granulator, which solves the problem that the material strips are concentrated and the pressure wheel is partially worn.
本实用新型的再一目的是提供一种塑料切粒机,解决料粒在料条导向槽中堆积的问题。Another purpose of the utility model is to provide a plastic granulator to solve the problem of accumulation of material particles in the guide groove of the material strip.
为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种塑料切粒机,包括有机架,机架上设有工作平台,工作平台上设置有左右两支座,于该两支座之间的容置空间中安装有依料条的输送方向依次设置的料条导向装置、牵引装置和切粒装置,于牵引装置和切粒装置上方还配装有刮刀装置、压轮装置和防护罩装置;其中,该牵引装置具有牵引轮,刮刀装置具有刮刀和连接于刮刀两端的刮刀架,两刮刀架分别卡套于前述牵引轮的两端,于该牵引轮的两端分别设置有定位凹槽,前述两刮刀架下部分别卡嵌入该定位凹槽中。A plastic granulator, comprising a frame, a working platform is arranged on the frame, and two left and right supports are arranged on the working platform, and in the accommodating space between the two supports, a The strip guide device, traction device and granulation device arranged in sequence are also equipped with a scraper device, a pressure wheel device and a protective cover device above the traction device and the granulation device; wherein, the traction device has a traction wheel, and the scraper device has The scraper and the scraper holders connected to both ends of the scraper, the two scraper holders are respectively clipped on the two ends of the aforementioned traction wheel, and the two ends of the traction wheel are respectively provided with positioning grooves, and the lower parts of the aforementioned two scraper holders are respectively inserted into the positioning grooves middle.
作为一种优选方案,所述刮刀架的内侧与定位凹槽的的内侧壁之间保持小间隙配合。As a preferred solution, a small clearance fit is maintained between the inner side of the scraper holder and the inner side wall of the positioning groove.
作为一种优选方案,所述牵引轮为花辊式牵引轮,花辊牵引轮表面上的滚花设置于花辊的中部。As a preferred solution, the traction wheel is a patterned roller traction wheel, and the knurling on the surface of the patterned roller traction wheel is arranged in the middle of the patterned roller.
作为一种优选方案,所述料条导向装置包括有底板和两侧板,由该底板和两侧板围合出一料条导向槽,于该料条导向槽的入口处安装有一滚轮,滚轮上设置有多个隔条,于相邻两隔条间形成一料条分组槽,该料条分组槽的宽度大于或等于并排两根以上之料条的宽度之和。As a preferred solution, the strip guiding device includes a bottom plate and two side plates, a strip guide groove is enclosed by the bottom plate and the two side plates, and a roller is installed at the entrance of the strip guide groove. A plurality of spacers are arranged on the top, and a material strip grouping groove is formed between two adjacent spacers. The width of the material strip grouping groove is greater than or equal to the sum of the widths of two or more material strips arranged side by side.
作为一种优选方案,所述料条导向装置包括有底板和两侧板,由该底板和两侧板围合出一料条导向槽,底板于其料条导向槽的尾部还设置有复数条漏料槽,漏料槽与料条输送方向垂直延伸,并漏料槽上下贯通底板。As a preferred solution, the strip guide device includes a bottom plate and two side plates, a strip guide groove is enclosed by the bottom plate and the two side plates, and the bottom plate is also provided with a plurality of strips at the tail of the strip guide groove. Leakage groove, the leakage groove extends perpendicular to the conveying direction of the material strip, and the leakage groove penetrates the bottom plate up and down.
作为一种优选方案,所述漏料槽上下方向倾斜设置。As a preferred solution, the leaking chute is arranged obliquely up and down.
作为一种优选方案,所述料条导向槽尾部上方还设置一挡板,该挡板的左右两端分别连接于两侧板上,挡板向后下方倾斜设置。As a preferred solution, a baffle plate is arranged above the tail of the strip guide groove, the left and right ends of the baffle plate are respectively connected to the two side plates, and the baffle plate is arranged inclined backward and downward.
一种塑料切粒机的牵引轮防绕料条结构,包括有牵引装置和刮刀装置,该牵引装置具有牵引轮,刮刀装置具有刮刀和连接于刮刀两端的刮刀架,两刮刀架分别卡套于前述牵引轮的两端,于该牵引轮的两端分别设置有定位凹槽,前述两刮刀架下部分别卡嵌入该定位凹槽中。A traction wheel anti-winding material strip structure of a plastic pelletizer, including a traction device and a scraper device, the traction device has a traction wheel, the scraper device has a scraper and a scraper frame connected to both ends of the scraper, and the two scraper frames are respectively clamped on the The two ends of the traction wheel are respectively provided with positioning grooves at the two ends of the traction wheel, and the lower parts of the two scraper holders are inserted into the positioning grooves respectively.
作为一种优选方案,所述刮刀架的内侧与定位凹槽的的内侧壁之间保持小间隙配合。As a preferred solution, a small clearance fit is maintained between the inner side of the scraper holder and the inner side wall of the positioning groove.
作为一种优选方案,所述牵引轮为花辊式牵引轮,花辊牵引轮表面上的滚花设置于花辊的中部。As a preferred solution, the traction wheel is a patterned roller traction wheel, and the knurling on the surface of the patterned roller traction wheel is arranged in the middle of the patterned roller.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
1、其通过于牵引轮两端设置有定位凹槽,并将刮刀架分别卡嵌于该定位凹槽中,有别于传统之直接卡套于滚花上的结构形式,光滑的定位凹槽表面与刮刀架之间的配合间隙更紧密,从而可有效防止细料条塞入刮刀架与牵引轮之间,根本性彻底避免了细料条缠绕于牵引轮上,从而可解决牵引轮绕线卡机问题。1. It is provided with positioning grooves at both ends of the traction wheel, and the scraper holders are respectively inserted into the positioning grooves, which is different from the traditional structure that is directly clamped on the knurling, and the smooth positioning grooves The fit gap between the surface and the scraper frame is tighter, which can effectively prevent the fine material strips from being inserted between the scraper frame and the traction wheel, fundamentally avoiding the winding of the fine material strips on the traction wheel, thus solving the problem of traction wheel winding Card machine problem.
2、其通过于滚轮上设置宽度更大的料条分组槽,有别于传统的细窄式仅容置单料条的槽道结构,本实用新型将料条分组输送,这样各组料条在输送的过程中不会影响另一组料条的输送,料条不会聚集到一侧而导致压轮在聚集一侧处磨损严重,也不会聚集一侧而缠绕于牵引轮上。料条分布均匀,使其压轮不会局部磨损,从而获得更佳之使用寿命,更稳定可靠的工作性能。2. It is different from the traditional thin and narrow channel structure that only accommodates a single material strip by setting a larger width material strip grouping groove on the roller. The utility model transports the material strips in groups, so that each group of material strips During the conveying process, it will not affect the conveying of another group of material strips, and the material strips will not gather to one side to cause severe wear of the pressure roller on the gathering side, nor will they gather on one side and wind up on the traction wheel. The strips are evenly distributed, so that the pressure wheel will not be partially worn, so as to obtain a better service life and more stable and reliable working performance.
3、其通过于料条导向槽的尾部设置料条漏料槽,利用该漏料槽可以将飞溅入该处的碎粒自动漏出,从而有效防止料条导向槽中的碎粒堆积现象,保证料条输送顺畅,亦可进一步防止牵引轮绕料条现象出现。3. By setting the material strip leakage groove at the end of the material strip guide groove, the debris splashed into the place can be automatically leaked out by using the material leakage groove, thereby effectively preventing the accumulation of debris in the material strip guide groove and ensuring The material strip is conveyed smoothly, which can further prevent the phenomenon that the traction wheel wraps around the material strip.
4、其通过于料条导向槽尾部上方还设置一挡板,利用该挡板可以阻止碎粒飞溅入该料条导向槽中,从而可进一步防止料条导向槽中的碎粒堆积现象,亦更进一步阻止了牵引轮绕料条之问题。4. By setting a baffle plate above the tail of the material strip guide groove, the baffle plate can prevent the debris from splashing into the material strip guide groove, thereby further preventing the accumulation of debris in the material strip guide groove. Further prevented the problem that the traction wheel winds the material strip.
为更清楚地阐述本实用新型的结构特征、技术手段及其所达到的具体目的和功能,下面结合附图与具体实施例来对本实用新型作进一步详细说明:In order to more clearly illustrate the structural features, technical means and the specific purpose and functions achieved by the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments:
附图说明Description of drawings
图1是本实用新型之实施例的组装立体示意图。FIG. 1 is a schematic perspective view of an assembly of an embodiment of the present invention.
图2是本实用新型之实施例的组装截面示意图。Fig. 2 is a schematic cross-sectional view of an assembly of an embodiment of the present invention.
图3是本实用新型之实施例的立体分解示意图。Fig. 3 is a three-dimensional exploded schematic diagram of an embodiment of the present invention.
图4是本实用新型之实施例中刮刀装置与牵引装置的立体分解示意图。Fig. 4 is a three-dimensional exploded schematic view of the scraper device and the traction device in the embodiment of the present invention.
图5是本实用新型之实施例中刮刀装置与牵引装置的立体组装示意图。Fig. 5 is a three-dimensional assembly diagram of the scraper device and the traction device in the embodiment of the present invention.
图6是本实用新型之实施例中刮刀装置与牵引装置的组装截面示意图。Fig. 6 is a schematic cross-sectional view of the assembly of the scraper device and the traction device in the embodiment of the present invention.
图7是本实用新型之实施例中压轮装置的仰视立体示意图。Fig. 7 is a bottom perspective schematic diagram of the pressure roller device in the embodiment of the present invention.
图8是本实用新型之实施例中防护罩装置的仰视立体示意图。Fig. 8 is a bottom perspective schematic diagram of the protective cover device in the embodiment of the present invention.
图9是本实用新型之实施例中料条导向装置的立体放大示意图。Fig. 9 is a three-dimensional enlarged schematic view of the strip guide device in the embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
10、机架,11、工作平台,12、支座,13、容置空间,14、前门板,15、锁孔,16、刮料块;10. Rack, 11. Working platform, 12. Support, 13. Accommodating space, 14. Front door panel, 15. Keyhole, 16. Scraper block;
20、安装座,21、套合部,22、限位块;20. Mounting seat, 21. Fitting part, 22. Limiting block;
30、导向装置,31、底板,32、侧板,33、料条导向槽,34、滚轮,35、隔条,36、料条分组槽,37、漏料槽,38、挡板;30. Guide device, 31. Bottom plate, 32. Side plate, 33. Material strip guide groove, 34. Roller, 35. Spacer, 36. Material strip grouping groove, 37. Leakage groove, 38, Baffle plate;
40、牵引装置,41、牵引轮,42、轴承,43、从动轮,44、滚花,45、定位凹槽;40, traction device, 41, traction wheel, 42, bearing, 43, driven wheel, 44, knurling, 45, positioning groove;
50、切粒装置,51、定刀,52、滚刀,53、定刀架,54、驱动电机,55、主动轮;50, pelletizing device, 51, fixed knife, 52, hob, 53, fixed knife rest, 54, driving motor, 55, driving wheel;
60、刮刀装置,61、刮刀,62、刮刀架;60, scraper device, 61, scraper, 62, scraper holder;
70、压轮装置,71、压轮架,72、压轮,73、压柱,74、冷却风管;70, pressure wheel device, 71, pressure wheel frame, 72, pressure wheel, 73, pressure column, 74, cooling air duct;
80、防护罩装置,81、盖板,82、锁紧机构,821、伸缩杆,83、气缸,84、顶杆,85、压杆,86、挡料板,87、让位槽,88、轴杆。80, protective cover device, 81, cover plate, 82, locking mechanism, 821, telescopic rod, 83, cylinder, 84, ejector rod, 85, pressure rod, 86, material blocking plate, 87, give way groove, 88, Shaft.
具体实施方式Detailed ways
请参照图1至图9所示,其显示出了本实用新型之较佳实施例的具体结构,一种塑料切粒机,包括有机架10,机架10上设有工作平台11,工作平台上设置有左右两支座12,于该两支座12之间的容置空间13中安装有依塑料之料条的输送方向依次设置的料条导向装置30、牵引装置40和切粒装置50,以及,于牵引装置40和切粒装置50上方还配装有刮刀装置60、压轮装置70和防护罩装置80。Please refer to shown in Fig. 1 to Fig. 9, it has shown the concrete structure of the preferred embodiment of the present utility model, a kind of plastic granulator, comprises frame 10, is provided with work platform 11 on the frame 10, works Two left and right supports 12 are arranged on the platform, and a material strip guide device 30, a traction device 40 and a granulation device arranged in sequence according to the conveying direction of the plastic material strip are installed in the accommodation space 13 between the two supports 12. 50, and, also equipped with scraper device 60, pinch wheel device 70 and protective cover device 80 above traction device 40 and pelletizing device 50.
其中,结合图9所示,该料条导向装置30安装于前述容置空间前门板14上,前门板14的一侧可转动地枢接于前述一支座12上,使前门板14形成可翻转开合结构。该料条导向装置30随该前门板翻转活动,料条导向装置30包括有底板31和两侧板32,由该底板31和两侧板32围合出一料条导向槽33,于该料条导向槽33的入口处安装有一滚轮34,滚轮34上设置有多个隔条35,于相邻两隔条35间形成一料条分组槽36,该料条分组槽36的宽度大于或等于并排两根以上之料条的宽度之和。该种料条分组槽36有别于传统的与单一料条宽度相同的料条导向槽结构,此种分组槽36结构将两根或两根以上的料条置于同于槽中,使料条分组输送,这样各组料条在输送的过程中不会影响另一组料条的输送,料条不会聚集到一侧而导致压轮在聚集一侧处磨损严重,料条分布均匀,使其压轮不会局部磨损,从而获得更佳之使用寿命,更稳定可靠的工作性能。Wherein, as shown in FIG. 9 , the material strip guiding device 30 is installed on the front door panel 14 of the aforesaid accommodation space, and one side of the front door panel 14 is rotatably pivoted on the aforementioned abutment 12, so that the front door panel 14 can form a Flip closure. The strip guiding device 30 moves with the turning of the front door panel. The strip guiding device 30 includes a bottom plate 31 and two side plates 32, and a strip guide groove 33 is enclosed by the bottom plate 31 and the two side plates 32. A roller 34 is installed at the entrance of the bar guide groove 33, and a plurality of spacers 35 are arranged on the roller 34, and a material bar grouping groove 36 is formed between two adjacent spacers 35, and the width of the material bar grouping groove 36 is greater than or equal to The sum of the widths of two or more strips side by side. This kind of material strip grouping groove 36 is different from the traditional material strip guide groove structure with the same width as a single material strip. This kind of grouping groove 36 structure places two or more material strips in the same groove, so that the material strips The strips are conveyed in groups, so that each group of strips will not affect the conveyance of the other group of strips during the conveying process, and the strips will not gather to one side, resulting in serious wear of the pressure roller at the gathering side, and the strips are evenly distributed. The pressure roller will not be partially worn, so as to obtain a better service life and more stable and reliable working performance.
前述底板31于其料条导向槽33的尾部还设置有复数条漏料槽37,该漏料槽37用于将飞溅到该料条导向槽33中的碎粒漏出,防止切粒过程中产生的碎粒或粉尘堆积于料条导向槽33中,阻碍料条的正常输送。该漏料槽37与料条的输送方向垂直延伸,并漏料槽37上下贯通底板31,漏料槽37最好上下方向倾斜设置,漏料槽37的宽度以略大于碎粒为宜。前述料条导向槽33尾部上方最好还设置一挡板38,挡板38用于封盖住料条导向槽33的尾部上方,防止切料过程中产生的粉尘或碎粒落入料条导向槽33中。该挡板38的左右两端分别连接于两侧板32上,挡板38向后下方以一定的倾斜角度设置,并挡板38前端延伸至靠近防护罩装置上的前挡板,挡板后端延伸至靠近于压轮为宜。The aforementioned base plate 31 is also provided with a plurality of material leakage grooves 37 at the afterbody of its material strip guide groove 33, and the material leakage grooves 37 are used to leak out the broken grains splashed into the material strip guide groove 33, so as to prevent the generation of The crumbs or dust accumulated in the bar guide groove 33 hinder the normal conveying of the bar. This leakage groove 37 extends vertically with the conveying direction of the material strip, and the leakage groove 37 runs through the bottom plate 31 up and down. The leakage groove 37 is preferably arranged obliquely up and down. A baffle plate 38 is also preferably arranged above the tail of the aforementioned material strip guide groove 33, and the baffle plate 38 is used to cover the top of the tail of the material strip guide groove 33 to prevent dust or granules generated in the material cutting process from falling into the material strip guide slot 33. The left and right ends of this baffle plate 38 are respectively connected on the two side plates 32, and the baffle plate 38 is arranged with a certain inclination angle to the rear and downward, and the front end of the baffle plate 38 extends to the front baffle plate near the protective cover device, and the baffle plate 38 is rearward. It is advisable for the end to extend close to the pressure roller.
结合图4所示,该牵引装置40安装于前述料条导向装置30之料条导向槽33的后方,牵引装置40包括有牵引轮41,该牵引轮41最好为花辊式牵引轮,花辊牵引轮的左右两端分别通过轴承42可转动地安装于左右支座12上,花辊牵引轮41的一端安装一用于与切粒装置上的主动轮配合的从动轮43。其中,花辊牵引轮表面上的滚花44设置于花辊的中部,于花辊的两端分别设置有用于与一刮刀装置上的两侧刮刀架配合的定位凹槽45。As shown in Figure 4, the traction device 40 is installed behind the strip guide groove 33 of the aforementioned material strip guide device 30, the traction device 40 includes a traction wheel 41, and the traction wheel 41 is preferably a patterned roller type traction wheel. The left and right ends of the roller traction wheel are rotatably installed on the left and right bearings 12 by bearings 42 respectively, and one end of the flower roller traction wheel 41 is installed with a driven wheel 43 for cooperating with the driving wheel on the pelletizing device. Wherein, the knurling 44 on the surface of the pattern roller traction wheel is arranged in the middle of the pattern roller, and the two ends of the pattern roller are respectively provided with positioning grooves 45 for matching with the scraper holders on both sides of a scraper device.
结合图4、5和图6所示,该刮刀装置60包括有刮刀61和两侧的刮刀架62,两刮刀架62的前端枢接于左右两支座12,使刮刀架62可翻转使用,其刮刀61则安装于刮刀架62的后端,随刮刀架62翻转活动,以便于设备的清扫作业。两侧的刮刀架62下部卡嵌入前述花辊上的定位凹槽45中,并刮刀架62的内侧与定位凹槽45的的内侧壁之间保持较小的间隙配合,如此可有效防止细料条或碎料阻碍缠绕于刮刀架与花辊之间配合间隙中,保证刮刀的正确使用高度和角度。4, 5 and 6, the scraper device 60 includes a scraper 61 and scraper holders 62 on both sides, the front ends of the two scraper holders 62 are pivotally connected to the left and right supports 12, so that the scraper holder 62 can be turned over for use, Its scraper 61 is then installed in the rear end of scraper frame 62, moves with scraper frame 62 turnover, so that the cleaning operation of equipment. The lower parts of the scraper holders 62 on both sides are inserted into the positioning grooves 45 on the aforementioned floral rollers, and a small clearance fit is maintained between the inner side of the scraper holders 62 and the inner sidewall of the positioning grooves 45, so that fine materials can be effectively prevented. Strips or scraps are hindered from being wound in the matching gap between the scraper holder and the pattern roller to ensure the correct use height and angle of the scraper.
结合图3所示,该切粒装置50包括有前方的定刀51和后方的滚刀52,该定刀51位于前述牵引轮41的后方,定刀51安装于定刀架53上,利用定刀架53可以调节定刀51与滚刀52的工作间隙和工作高度。滚刀52之刀轴的一端连接驱动电机54,刀轴的另一端安装一主动轮55,该主动轮55与前述牵引装置的从动轮43彼此啮合。由驱动电机54带动滚刀52和主动轮55旋转,主动轮55再通过从动轮43带动前述花辊牵引轮41旋转。As shown in Fig. 3, the pelletizing device 50 includes a fixed knife 51 at the front and a hob 52 at the rear. The knife rest 53 can adjust the working gap and the working height of the fixed knife 51 and the hob 52 . One end of the cutter shaft of the hob 52 is connected with a driving motor 54, and the other end of the cutter shaft is equipped with a driving wheel 55, which is meshed with the driven wheel 43 of the aforementioned traction device. The driving motor 54 drives the hob 52 and the driving wheel 55 to rotate, and the driving wheel 55 drives the aforementioned pattern roller traction wheel 41 to rotate through the driven wheel 43 .
以及,最好于前述滚刀52之后方的机架内壁上增加设置一刮料块16,该刮料块16位于滚刀52的侧后下方附近,并与滚刀之间的距离在5.0mm至8.0mm为宜。利用该刮料块16可以刮掉粘着于滚刀上的粒子,避免滚刀上粒子堆积,保证滚刀具备持续优良的切削性能。And, it is better to add a scraper block 16 on the frame inner wall behind the aforementioned hob 52. This scraper block 16 is located near the side, rear, and bottom of the hob 52, and the distance between the hob 5.0mm and the hob is 5.0 mm. To 8.0mm is appropriate. The scraper block 16 can be used to scrape off the particles adhering to the hob, avoiding accumulation of particles on the hob, and ensuring that the hob has a continuous and excellent cutting performance.
结合图7所示,前述压轮装置70包括有压轮架71和压轮72,压轮架71的后端枢接于前述左右支座12上,使压轮架71可翻转活动,压轮架71前部的左右两侧还分别向下延伸出压柱73,该压柱73用于按压于前述刮刀架62上,使压轮72能与下方的牵引轮41保持适当的距离,而不至使压轮72直接与牵引轮41上的滚花接触,以至易于磨损压轮72。并压柱73的下端为尖形,如此可以最大限度地减少压柱73于刮刀架62上的按压接触面积,防止刮刀架62上的碎粒或粉尘干扰其按压高度,尤其是左右按压平衡性。需要特别说明是,前述压柱73并不局限于圆形柱体,其还可以采用方形柱或薄板形,但不论其柱体是何种形状,其下端都需要制作成尖形结构。压轮72可转动地安装于压轮架71的前端部,随压轮架71的翻转而上下活动;并压下时,压轮72位于前述牵引轮41的上方,用于压紧经过牵引轮41上方的料条与牵引轮41紧贴,保证牵引轮41对各料条的牵引作用力。As shown in FIG. 7 , the aforesaid pressure wheel device 70 includes a pressure wheel frame 71 and a pressure wheel 72, and the rear end of the pressure wheel frame 71 is pivotally connected to the aforementioned left and right supports 12, so that the pressure wheel frame 71 can be flipped and moved, and the pressure wheel The left and right sides of the frame 71 front portion also extend downwards a pressure column 73 respectively, and this pressure column 73 is used to press on the aforementioned scraper frame 62, so that the pressure wheel 72 can keep an appropriate distance with the traction wheel 41 below, without To make the pinch wheel 72 directly contact with the knurling on the traction wheel 41, so that the pinch wheel 72 is easy to be worn. The lower end of the pressing column 73 is pointed, so that the pressing contact area of the pressing column 73 on the scraper frame 62 can be minimized to prevent the debris or dust on the scraper frame 62 from interfering with its pressing height, especially the left and right pressing balance . It should be noted that the above-mentioned pressing column 73 is not limited to a circular column, it can also be in the shape of a square column or a thin plate, but no matter what shape the column is, its lower end needs to be made into a pointed structure. The pressure wheel 72 is rotatably installed on the front end of the pressure wheel frame 71, and moves up and down with the turning of the pressure wheel frame 71; The material strip above 41 is close to traction wheel 41, guarantees the traction force of traction wheel 41 to each material strip.
该压轮架71上还设置有冷却风管74,冷却风管74的一端与空气压缩机相连,冷却风管74位于前述压轮的侧旁,并正对于压轮72一侧设置有复数个出风孔。利用该出风孔可以直接对压轮72进行吹风冷却,使压轮72保持适当的工作温度,可以有效延长压轮72的工作寿命。The pressure wheel frame 71 is also provided with a cooling air duct 74, one end of the cooling air duct 74 is connected to the air compressor, the cooling air duct 74 is located on the side of the aforementioned pressure wheel, and a plurality of air ducts are arranged on the side facing the pressure wheel 72 Vent. The pressure roller 72 can be directly blown and cooled by using the air outlet, so that the pressure roller 72 can maintain an appropriate working temperature, and the working life of the pressure roller 72 can be effectively extended.
结合图8所示,该防护罩装置80用于从上方封盖住前述容置空间13,使前述切粒装置50、牵引装置40、压轮装置70等可以在一个安全的密闭空间中进行切粒作业。防护罩装置80包括有盖板81,盖板81的后端通过一轴杆88可转动地枢接于前述支座12后侧面上的安装座20上,使盖板81可以翻转开合,盖板81的前端设置有锁紧机构82,利用该锁紧机构82与支座前端部的锁孔15配合,将盖板81前端可拆式锁固于支座12上。锁紧机构82具有位于盖板左右两侧并可横向伸出的伸缩杆821,该伸缩杆821的外端部为尖形,如此可以更顺畅地插入锁孔15中,方便防护罩装置80的开合操作。前述安装座20具有与轴杆88直接配合的套合部21,该套合部21上向上一体斜向延伸出一控制盖板之向后翻转角度的限位块22。As shown in FIG. 8 , the protective cover device 80 is used to cover the aforementioned accommodating space 13 from above, so that the aforementioned pelletizing device 50, traction device 40, pressing wheel device 70, etc. can be cut in a safe closed space. granular work. The protective cover device 80 includes a cover plate 81, the rear end of the cover plate 81 is rotatably pivotally connected to the mounting seat 20 on the rear side of the aforementioned support 12 through a shaft rod 88, so that the cover plate 81 can be flipped open and closed, and the cover The front end of the plate 81 is provided with a locking mechanism 82 , and the front end of the cover plate 81 is detachably locked on the support 12 by using the locking mechanism 82 to cooperate with the lock hole 15 at the front end of the support. The locking mechanism 82 has a telescopic rod 821 that is positioned at the left and right sides of the cover plate and can extend laterally. Open and close operation. The aforementioned mounting base 20 has a fitting portion 21 that is directly matched with the shaft rod 88 , and a limiting block 22 that controls the backward turning angle of the cover plate is integrally and obliquely extended upward from the fitting portion 21 .
该防护罩装置80上还设置有气缸83和由该气缸驱动控制的顶杆84,该顶杆84用于压紧于前述压轮架71上,控制和调节压轮72的压紧力度和高度。盖板81内壁中部的左右两侧分别凸设有一压杆85,该压杆85用于按压于前述刮刀架62上,使刮刀架62能保持紧贴式地卡套于花辊牵引轮41上。并压杆85的下端为尖形,如此可以最大限度地减少压杆于刮刀架62上的按压接触面积,防止刮刀架62上的碎粒或粉尘干扰其按压高度,尤其是可有效避免防护罩合拢时的故障问题出现。所述压杆85向上贯穿出盖板81,于压杆85之贯穿出盖板81上表面部分安装有一调节螺母,利用设置于盖板外表面上的调节螺母可以直接从外面调节压杆的下压长度,而有别于传统的需要打开盖板才能调节的结构形式。需要特别说明是,前述压杆85并不局限于圆形杆,其还可以采用方形杆或薄板,但不论其杆体是何种形状,其下端都需要制作成尖形结构。The protective cover device 80 is also provided with a cylinder 83 and a push rod 84 driven and controlled by the cylinder, and the push rod 84 is used for pressing on the aforementioned pressure roller frame 71 to control and adjust the pressing force and height of the pressure roller 72 . The left and right sides of the middle part of the inner wall of the cover plate 81 are protrudingly provided with a pressure rod 85 respectively, and the pressure rod 85 is used to press on the aforementioned scraper frame 62, so that the scraper frame 62 can be kept tightly attached to the pattern roller traction wheel 41. . And the lower end of the pressing bar 85 is pointed, which can minimize the pressing contact area of the pressing bar on the scraper frame 62, prevent the debris or dust on the scraper frame 62 from interfering with its pressing height, and especially effectively avoid the protective cover. Crash issue occurs when collapsing. The pressure rod 85 penetrates upwards through the cover plate 81, and an adjusting nut is installed on the upper surface of the pressure rod 85 passing through the cover plate 81. The lowering of the pressure rod can be directly adjusted from the outside by using the adjusting nut arranged on the outer surface of the cover plate. The compression length is different from the traditional structure that needs to open the cover to adjust. It should be noted that the above-mentioned pressure rod 85 is not limited to a round rod, it can also be a square rod or a thin plate, but no matter what shape the rod body is, its lower end needs to be made into a pointed structure.
以及,于该盖板81内壁的中部还向下凸设有一挡料板86,该挡料板86位于压轮装置之压轮72轴线偏后侧,挡料板86最好设置于相对于前述压轮的内侧边缘面相切的位置,该挡料板86向下凸伸至靠近压轮72圆面处,用于阻挡滚刀在切粒过程中产生的粉尘和碎粒经由压轮的上方飞溅到前部,尤其防止其飞溅至前部的料条导向槽33中。挡料板86上设置有避开压轮架71的让位槽87。And, the middle part of the inner wall of the cover plate 81 also protrudes downwards with a baffle plate 86, which is located at the rear side of the axis of the pinch roller 72 of the pinch wheel device, and the baffle plate 86 is preferably arranged on a position relative to the aforementioned At the position where the inner edge surface of the pinch wheel is tangent, the baffle plate 86 protrudes downwards close to the round surface of the pinch wheel 72, which is used to prevent the dust and broken particles generated by the hob during the granulation process from splashing through the top of the pinch wheel To the front, especially prevent it from splashing into the material strip guide groove 33 of the front. The baffle plate 86 is provided with a relief groove 87 for avoiding the pressure roller frame 71 .
详述本实施例的工作原理、使用方法或工作过程如下:The working principle, method of use or working process of the present embodiment are described in detail as follows:
使用时,并排的复数根料条经输送入料条导向槽33中,被分组送入压轮72与牵引轮41之间,由牵引轮41的旋转牵引作用下,将料条有规律地推送至滚刀52与定刀51之间,由滚刀52的旋转将料条剪切成颗粒状塑胶料。塑胶料经切粒装置50下方的集料口落入集料斗中。When in use, the multiple strips side by side are transported into the strip guide groove 33, and are sent into groups between the pressure wheel 72 and the traction wheel 41, and the strips are pushed regularly by the rotation traction of the traction wheel 41. Between the hob 52 and the fixed knife 51, the rotation of the hob 52 cuts the strip into granular plastic material. The plastic material falls into the collecting hopper through the collecting port below the pelletizing device 50 .
使用后需要检修或清洁时,用户需要先打开防护罩装置80的锁紧机构,将整个防护罩装置80向上翻转打开,然后同样向后上方翻转开压轮装置70,再打开前侧门将料条导向装置30移向一侧,最后再向前上方翻转开刮刀装置60。使其牵引装置40和切粒装置50外露出来,此时便可将各部件上可能残留的粉尘与碎粒清扫干净,或者维修与更换损坏的部件。When maintenance or cleaning is required after use, the user needs to first open the locking mechanism of the protective cover device 80, turn the entire protective cover device 80 upwards to open, then turn the pressure roller device 70 upwards and backwards, and then open the front side door to hold the strip The guide device 30 moves to one side, and finally the scraper device 60 is turned forward and upward. Make its traction device 40 and pelletizing device 50 exposed, at this moment just can clean up the dust that may remain on each part and the crumb, or repair and replace damaged parts.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.
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| EP3689571A1 (en) * | 2019-01-29 | 2020-08-05 | Coperion GmbH | Strand granulator, and method for adjusting the cutting gap of such a granulator |
| KR102147596B1 (en) * | 2019-03-13 | 2020-08-24 | 이창길 | Roller structure for chip cutting machine |
| CN112917773A (en) * | 2021-03-09 | 2021-06-08 | 重庆捷泰塑胶工业有限公司 | EPE waste discharge machine |
| CN113306042A (en) * | 2021-05-31 | 2021-08-27 | 上海悦萌环保科技有限公司 | Cooling device for plastic brace |
| DE102024105751A1 (en) * | 2024-02-29 | 2025-09-04 | Maag Germany Gmbh | Strand pelletizer |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3689571A1 (en) * | 2019-01-29 | 2020-08-05 | Coperion GmbH | Strand granulator, and method for adjusting the cutting gap of such a granulator |
| WO2020156690A1 (en) * | 2019-01-29 | 2020-08-06 | Coperion Gmbh | Strand pelletizer, and method for adjusting the cutting gap of such a pelletizer |
| US12377580B2 (en) | 2019-01-29 | 2025-08-05 | Coperion Gmbh | Strand pelletizer and method for adjusting the cutting gap of such a pelletizer |
| KR102147596B1 (en) * | 2019-03-13 | 2020-08-24 | 이창길 | Roller structure for chip cutting machine |
| CN112917773A (en) * | 2021-03-09 | 2021-06-08 | 重庆捷泰塑胶工业有限公司 | EPE waste discharge machine |
| CN113306042A (en) * | 2021-05-31 | 2021-08-27 | 上海悦萌环保科技有限公司 | Cooling device for plastic brace |
| DE102024105751A1 (en) * | 2024-02-29 | 2025-09-04 | Maag Germany Gmbh | Strand pelletizer |
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