CN204621625U - High-efficiency interchangeable clamping device for CNC machining center - Google Patents
High-efficiency interchangeable clamping device for CNC machining center Download PDFInfo
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- CN204621625U CN204621625U CN201520091733.0U CN201520091733U CN204621625U CN 204621625 U CN204621625 U CN 204621625U CN 201520091733 U CN201520091733 U CN 201520091733U CN 204621625 U CN204621625 U CN 204621625U
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Abstract
本实用新型的数控加工中心高效互换装夹装置,技术目的提供一种减少装夹等待时间并能同时提高加工互换的稳定性的数控加工中心高效互换装夹装置。包括有底板,所述底板中间设有固定板,所述固定板上设有定位销,在所述固定板的一侧设有一组装夹结构,所装夹结构包括有设有底板上的气缸,所述气缸连接有连接杆,在所述连接杆上方设有互换板,互换板上设有物料定位销及定位孔。本实用新型在加工同时实现装夹,减少停机装夹时间,提高生产效率。
The utility model is a high-efficiency interchangeable clamping device for a CNC machining center, and its technical purpose is to provide a high-efficiency interchangeable clamping device for a CNC machining center that can reduce the waiting time for clamping and improve the stability of machining interchange at the same time. It includes a base plate, a fixed plate is provided in the middle of the base plate, a positioning pin is provided on the fixed plate, and a clamping structure is provided on one side of the fixed plate. The clamping structure includes a cylinder provided on the base plate, the cylinder is connected to a connecting rod, an interchangeable plate is provided above the connecting rod, and a material positioning pin and a positioning hole are provided on the interchangeable plate. The utility model realizes clamping while machining, reduces downtime for clamping, and improves production efficiency.
Description
技术领域 technical field
本实用新型涉及一种精密数控加工中心夹具,更具体的说,涉及一种生产中快速互换性定位的一种数控加工中心高效互换装夹装置。 The utility model relates to a fixture of a precision numerical control machining center, more specifically, relates to a high-efficiency interchangeable clamping device for a numerical control machining center capable of fast interchangeable positioning during production.
背景技术 Background technique
在现有数控加工中心加工生产过程中,对于待加工产品一般为单一进行加工,加工完成前一个产品后,需一一取出产品并再一一装入夹具方可启动机台加工,或产品在置换安装互换板时,需逐一定位紧固,装夹时间长,效率低;而机床的运作成本基本固定,但加工过程分为加工时间和装夹时间,只有加工时间是在真正的加工产品的,而加工间歇装夹时间本身是不创造价值的,浪费了机床的加工时间,降低了机床的生产效率,因而,如何减少装夹时间,是提高生产效率的关键因素之一。 In the processing and production process of the existing CNC machining center, the product to be processed is generally processed in a single manner. After the previous product is processed, it is necessary to take out the products one by one and put them into the fixture one by one before starting the machine processing, or the product is in the When replacing and installing interchangeable plates, it is necessary to position and fasten them one by one, which takes a long time for clamping and low efficiency; while the operating cost of the machine tool is basically fixed, but the processing process is divided into processing time and clamping time, only the processing time is in the actual processing of the product , and the intermittent clamping time itself does not create value, which wastes the processing time of the machine tool and reduces the production efficiency of the machine tool. Therefore, how to reduce the clamping time is one of the key factors to improve production efficiency.
发明内容 Contents of the invention
本实用新型的技术目的是克服现有技术中,数控加工中心在生产过程中装夹产品耗时进而影响生产效率的技术问题,提供一种减少装夹等待时间并能同时提高加工互换的稳定性的数控加工中心高效互换装夹装置。 The technical purpose of this utility model is to overcome the technical problems of the existing technology that the CNC machining center takes time to clamp products during the production process and thus affects the production efficiency, and provides a method that reduces the waiting time for clamping and can simultaneously improve the stability of processing and interchangeability. The efficient interchangeable clamping device of the unique CNC machining center.
数控加工中心高效互换装夹装置,包括有底板,所述底板中间设有固定板,所述固定板上设有定位销,在所述固定板的一侧设有一组装夹结构,所装夹结构包括有设有底板上的气缸,所述气缸连接有连接杆,在所述连接杆上方设有互换板,互换板上设有物料定位销及定位孔,固定板与快速压板之间转轴连接有压臂。 The high-efficiency interchangeable clamping device of the CNC machining center includes a bottom plate, a fixed plate is arranged in the middle of the bottom plate, a positioning pin is arranged on the fixed plate, and an assembly clamp structure is arranged on one side of the fixed plate, and the clamping The structure includes a cylinder with a bottom plate, the cylinder is connected with a connecting rod, an exchange plate is arranged above the connecting rod, and a material positioning pin and a positioning hole are arranged on the exchange plate, between the fixed plate and the quick pressing plate The rotating shaft is connected with a pressing arm.
更进一步的,所述互换板上设有产品卡位。 Further, the interchangeable board is provided with product card slots.
本实用新型制作两个相同精密尺寸的互换板,并加工与固定板配合的孔位。为达到装夹稳定,快捷,高效的目的,将夹具制作成水平基座,在固定基座上安装带有定位针的固定板,基座两侧增加独立、无干涉气缸和连动快速夹,以确保装卸物料顺畅。机器在加工第一个互换板上产品的同时,在另外的互换板上放入产品,待第一个互换板上产品完成加工后,取出第一个互换板及产品,直接换上放好产品的互换板即可,无需产品逐一取出及装夹。 The utility model manufactures two interchangeable plates with the same precise size, and processes the holes matched with the fixed plate. In order to achieve the purpose of stable, fast and efficient clamping, the fixture is made into a horizontal base, and a fixed plate with positioning pins is installed on the fixed base. Independent, non-interfering cylinders and interlocking quick clamps are added on both sides of the base. To ensure smooth loading and unloading of materials. While the machine is processing the products on the first interchangeable board, put the products on another interchangeable board. It is enough to put the interchangeable plate of the product on it, and there is no need to take out and clamp the products one by one.
本实用新型的有益技术效果是:在加工同时实现装夹,减少停机装夹时间,提高生产效率。 The beneficial technical effect of the utility model is that the clamping is realized at the same time of processing, the downtime clamping time is reduced, and the production efficiency is improved.
附图说明 Description of drawings
图1是本实用新型一个实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.
具体实施方式 Detailed ways
结合图1,在本实用新型数控加工中心高效互换装夹装置的结构中,包括有底板108,所述底板108中间设有固定板106,在所述固定板106的一侧设有一组装夹结构,所装夹结构包括有设有底板108上的气缸107,所述气缸107连接有连接杆103,在所述连接杆103上方设有互换板101,互换板101上设有物料定位销104及定位孔109。在固定板106的另一侧,同样的气缸107及连接杆103结构,设于连接杆103上的快速压板102用于快速压紧互换板101,所述固定板上设有定位销105,固定板106与快速压板102之间转轴连接有压臂。在实施中,所述互换板101上设有产品卡位。 1, in the structure of the high-efficiency interchangeable clamping device of the CNC machining center of the present invention, a bottom plate 108 is included, a fixed plate 106 is arranged in the middle of the bottom plate 108, and an assembly clip is arranged on one side of the fixed plate 106 structure, the clamping structure includes a cylinder 107 on the bottom plate 108, the cylinder 107 is connected with a connecting rod 103, and an exchange plate 101 is arranged above the connecting rod 103, and a material positioning device is arranged on the exchange plate 101. Pin 104 and positioning hole 109. On the other side of the fixed plate 106, the same cylinder 107 and connecting rod 103 structure, the quick pressing plate 102 that is located on the connecting rod 103 is used for fast pressing interchangeable plate 101, and described fixing plate is provided with positioning pin 105, A pressing arm is connected to the rotating shaft between the fixed plate 106 and the quick pressing plate 102 . In practice, the interchangeable board 101 is provided with product card slots.
在实施中,首先加工好两块互换板 101 ;在工作台上将第一块互换板101按加工方向摆放,取产品100对应放入互换板101的定位销104上定位,然后将互换板101上的定位孔109对准固定板106中的定位销105套入;启动气阀,快速压板102下压将产品100和互换板101压紧;启动加工中心按钮对产品100进行加工。 在产品加工的同时将产品100装入第二个互换板101,待第一个互换板上的产品加工完毕后,启动气阀,松开气缸及快速压板102,取下第一个互换板,装入第二块装好产品的互换板,如此循环作业;加工间歇停机装夹时间的对比:以产品型号为J42的一套夹具以一出4计算,现有装夹取出及装入时间约为25秒,而采用本实用型技术装夹时间约为12秒,装夹效率大大提高。 In implementation, at first two interchangeable plates 101 are processed; the first interchangeable plate 101 is placed on the workbench according to the processing direction, and the product 100 is correspondingly put into the positioning pin 104 of the interchangeable plate 101 for positioning, and then Align the positioning hole 109 on the interchangeable plate 101 with the positioning pin 105 in the fixed plate 106 and insert it; start the air valve, press down the fast pressing plate 102 to compress the product 100 and the interchangeable plate 101; start the machining center button to align the product 100 for processing. While the product is being processed, the product 100 is loaded into the second interchangeable plate 101. After the product on the first interchangeable plate has been processed, the air valve is started, the cylinder and the fast pressing plate 102 are released, and the first interchangeable plate is removed. Change the plate, install the second interchangeable plate with the product installed, and cycle like this; comparison of the clamping time during intermittent processing: a set of fixtures with the product model J42 is calculated as 4 out of one, and the existing clamping and removal and The loading time is about 25 seconds, while the clamping time is about 12 seconds when the utility model technology is adopted, and the clamping efficiency is greatly improved.
Claims (2)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520091733.0U CN204621625U (en) | 2015-02-10 | 2015-02-10 | High-efficiency interchangeable clamping device for CNC machining center |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520091733.0U CN204621625U (en) | 2015-02-10 | 2015-02-10 | High-efficiency interchangeable clamping device for CNC machining center |
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| CN201520091733.0U Expired - Fee Related CN204621625U (en) | 2015-02-10 | 2015-02-10 | High-efficiency interchangeable clamping device for CNC machining center |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217093A (en) * | 2016-08-30 | 2016-12-14 | 张剑光 | A quick-change board fixture |
| CN110586775A (en) * | 2019-09-23 | 2019-12-20 | 苏州新机裕自动化技术有限公司 | Press for assembling automobile parts |
| CN112589483A (en) * | 2020-12-31 | 2021-04-02 | 芜湖舜富精密压铸科技有限公司 | Small inner hole key groove machining process |
| WO2021170059A1 (en) * | 2020-02-27 | 2021-09-02 | 东莞长盈精密技术有限公司 | Freezing positioning device and freezing positioning method |
-
2015
- 2015-02-10 CN CN201520091733.0U patent/CN204621625U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217093A (en) * | 2016-08-30 | 2016-12-14 | 张剑光 | A quick-change board fixture |
| CN110586775A (en) * | 2019-09-23 | 2019-12-20 | 苏州新机裕自动化技术有限公司 | Press for assembling automobile parts |
| WO2021170059A1 (en) * | 2020-02-27 | 2021-09-02 | 东莞长盈精密技术有限公司 | Freezing positioning device and freezing positioning method |
| CN112589483A (en) * | 2020-12-31 | 2021-04-02 | 芜湖舜富精密压铸科技有限公司 | Small inner hole key groove machining process |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Effective date of registration: 20151208 Address after: 523000 Zhao Lin Jinchuan Industrial Zone, Xie Gang Town, Dongguan, Guangdong Patentee after: DONGGUAN JIANCHANG INDUSTRIAL CO., LTD. Address before: 518033 Futian District, Guangdong, Shennan Road, No., international culture building, room 1018, room 3039 Patentee before: Shenzhen Lidebao Electric Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150909 Termination date: 20190210 |
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| CF01 | Termination of patent right due to non-payment of annual fee |