CN204612661U - A kind of aluminium foil winding process smoothness monitoring system - Google Patents
A kind of aluminium foil winding process smoothness monitoring system Download PDFInfo
- Publication number
- CN204612661U CN204612661U CN201520345396.3U CN201520345396U CN204612661U CN 204612661 U CN204612661 U CN 204612661U CN 201520345396 U CN201520345396 U CN 201520345396U CN 204612661 U CN204612661 U CN 204612661U
- Authority
- CN
- China
- Prior art keywords
- module
- aluminium foil
- monitoring modular
- winding process
- smoothness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000005030 aluminium foil Substances 0.000 title claims abstract description 52
- 238000004804 winding Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000003993 interaction Effects 0.000 claims abstract description 9
- 238000005259 measurement Methods 0.000 claims abstract description 9
- 230000000875 corresponding Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 5
- 238000009114 investigational therapy Methods 0.000 abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000003746 surface roughness Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 206010000372 Accident at work Diseases 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model discloses a kind of aluminium foil winding process smoothness monitoring system, comprise control module, display module, alarm module and monitoring modular, described control module is connected with described display module, alarm module, monitoring modular signal, described control module comprises main control system and human-computer interaction device, described display module comprises display screen, described monitoring modular comprises infrared measurement of temperature module, smoothness monitoring modular and video surveillance module, and described alarm module comprises hummer.The defect that the utility model may exist in can producing aluminium foil is monitored, record the instant data saved in actual production, after making to produce quality problems cause investigation, review and formulate measures to rectify and reform and had reliable foundation, substantially reduce the probability that defect ware occurs, save cost, improve productivity effect.
Description
Technical field
The utility model relates to aluminium foil production technical field, is specifically related to a kind of aluminium foil winding process smoothness monitoring system.
Background technology
Aluminium foil is that one metallic aluminium directly rolls sheet thermoprint material, its production run need to aluminum products prolong writing that surpasses all the others around, due to situations such as production technology, human users, site environments, aluminium foil there will be some flaws when winding prolongs pressure, cause part aluminium foil to become defect ware, the aluminium foil of an entire volume time serious, can be made to scrap.Need in the winding process of aluminium foil to monitor its parameter, as speed, the pore quantity of aluminium foil, the smoothness, the neat degree in aluminium foil both sides of the edge etc. of aluminium foil surface of winding, whether observe aluminium foil qualified, winding speed monitoring Negotiation speed sensor is very ripe.Present aluminium foil performance parameter is carried out after detecting and being mostly finished product, is only whether can detect the aluminium foil produced qualified, can not modifies in time, cause the extensive waste of the energy, material and manpower to defective production.And in the winding process of aluminium foil, have many aspects also to need monitoring, as the smoothness monitoring etc. of the temperature monitoring of whole collecting device, the video surveillance of operated by personnel and aluminium foil surface, safe regular production can be ensured, reduce the probability of happening of probability and the industrial accident made mistakes.
Utility model content
Problem to be solved in the utility model is to provide a kind of aluminium foil winding process smoothness monitoring system, the defect that may exist in can producing aluminium foil is monitored, the instant data in actual production preserved in record, for later to produce quality problems cause investigation, review and formulate rectification reliable foundation is provided.
A kind of aluminium foil winding process smoothness monitoring system, comprise control module, display module, alarm module and monitoring modular, described control module is connected with described display module, alarm module, monitoring modular signal, described control module comprises main control system and human-computer interaction device, described display module comprises display screen, described monitoring modular comprises infrared measurement of temperature module, smoothness monitoring modular and video surveillance module, and described alarm module comprises hummer.
Further, described smoothness monitoring modular comprises the roughmeter be arranged on above aluminium foil.
Further, described video surveillance module comprises the camera that corresponding described human-computer interaction device is arranged.
Further, described infrared measurement of temperature module comprises infrared temperature sensor.
Further, described alarm module comprises GPRS module.
The utility model provides a kind of aluminium foil winding process smoothness monitoring system, comprise control module, display module, alarm module and monitoring modular, described control module is connected with described display module, alarm module, monitoring modular signal, described control module comprises main control system and human-computer interaction device, described display module comprises display screen, described monitoring modular comprises infrared measurement of temperature module, smoothness monitoring modular and video surveillance module, and described alarm module comprises hummer.Control module receives the data message that monitoring modular transmits, and is reported to the police, intuitively shown by display module to the data message monitored when superscalar data by alarm module.The error that monitoring modular can realize being installed with standby contactless temperature monitoring to whole aluminum foil coil around prolonging, the smoothness of aluminium foil surface is monitored and occur in operative is monitored, the time of performance deficiency can be there is by the video contrast aluminium foil under the record of video surveillance module, recognize whether be because the misoperation of workman causes, be convenient to the raising of workman's level, and whole monitoring system also at utmost can ensure that the normal perfection of aluminium foil is produced.
Described smoothness monitoring modular comprises the roughmeter be arranged on above aluminium foil, during roughmeter measure surface roughness, sensor is placed on aluminium foil surface, aluminium foil does constant speed to slide, co-speed relative movement is there is with sensor, sensor experiences the roughness of measured surface by built-in sharp keen contact pilotage, now the roughness of aluminium foil measured surface causes contact pilotage to produce displacement, this displacement makes the inductance value of sensors inductance coil change, thus produce the simulating signal proportional with aluminium foil surface roughness at the output terminal of phase-sensitive rectifier, this signal is through amplifying and entering data acquisition system (DAS) after level conversion, complete and the smoothness of aluminium foil surface is monitored.
Described video surveillance module comprises the camera that corresponding described human-computer interaction device is arranged, and can monitor the operation of direct labor, and record is relieved and production run, can inquire about its occurrence cause after defect or accident occur.
Described infrared measurement of temperature module comprises infrared temperature sensor, measures whole temperature of prolonging pressure device, can accomplish monitoring temperature on a large scale, prevent apparatus overheat accidents caused by noncontact, accomplishes safety in production.
Described alarm module comprises GPRS module, when can there is warning message by short message sending in workman's hand, be convenient to the rapid reaction to warning message.
The beneficial effects of the utility model are: the defect that the utility model may exist in can producing aluminium foil is monitored, record the instant data saved in actual production, after making to produce quality problems cause investigation, review and formulate measures to rectify and reform and had reliable foundation, substantially reduce the probability that defect ware occurs, save cost, improve productivity effect.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is further described:
Fig. 1 is the system construction drawing of the utility model aluminium foil winding process smoothness monitoring system;
Fig. 2 is the structural representation of the utility model smoothness monitoring modular;
Fig. 3 is the structural representation of the utility model video surveillance module.
Embodiment
As shown in Figure 1, Figure 2 and Figure 3: the utility model provides a kind of aluminium foil winding process smoothness monitoring system, comprise control module 1, display module 2, alarm module 4 and monitoring modular 3, described control module 1 is connected with described display module 2, alarm module 4, monitoring modular 3 signal, described control module 1 comprises main control system 5 and human-computer interaction device 6, described display module 2 comprises display screen, described monitoring modular 3 comprises infrared measurement of temperature module, smoothness monitoring modular and video surveillance module, and described alarm module comprises hummer.Control module receives the data message that monitoring modular transmits, and is reported to the police, intuitively shown by display module to the data message monitored when superscalar data by alarm module.The error that monitoring modular can realize being installed with standby contactless temperature monitoring to whole aluminum foil coil around prolonging, the smoothness of aluminium foil surface is monitored and occur in operative is monitored, the time of performance deficiency can be there is by the video contrast aluminium foil under the record of video surveillance module, recognize whether be because the misoperation of workman causes, be convenient to the raising of workman's level, and whole monitoring system also at utmost can ensure that the normal perfection of aluminium foil is produced.
Described smoothness monitoring modular comprises the roughmeter 8 be arranged on above aluminium foil 7, during roughmeter measure surface roughness, sensor is placed on aluminium foil surface, aluminium foil does constant speed to slide, co-speed relative movement is there is with sensor, sensor experiences the roughness of measured surface by built-in sharp keen contact pilotage, now the roughness of aluminium foil measured surface causes contact pilotage to produce displacement, this displacement makes the inductance value of sensors inductance coil change, thus produce the simulating signal proportional with aluminium foil surface roughness at the output terminal of phase-sensitive rectifier, this signal is through amplifying and entering data acquisition system (DAS) after level conversion, complete and the smoothness of aluminium foil surface is monitored.
Described video surveillance module comprises the camera 9 that corresponding described human-computer interaction device 6 is arranged, and can monitor the operation of direct labor, and record is relieved and production run, can inquire about its occurrence cause after defect or accident occur.
Described infrared measurement of temperature module comprises infrared temperature sensor, measures whole temperature of prolonging pressure device, can accomplish monitoring temperature on a large scale, prevent apparatus overheat accidents caused by noncontact, accomplishes safety in production.
Described alarm module 4 comprises GPRS module, when can there is warning message by short message sending in workman's hand, be convenient to the rapid reaction to warning message.
The beneficial effects of the utility model are: the defect that the utility model may exist in can producing aluminium foil is monitored, record the instant data saved in actual production, after making to produce quality problems cause investigation, review and formulate measures to rectify and reform and had reliable foundation, substantially reduce the probability that defect ware occurs, save cost, improve productivity effect.
Claims (5)
1. an aluminium foil winding process smoothness monitoring system, it is characterized in that: comprise control module, display module, alarm module and monitoring modular, described control module is connected with described display module, alarm module, monitoring modular signal, described control module comprises main control system and human-computer interaction device, described display module comprises display screen, described monitoring modular comprises infrared measurement of temperature module, smoothness monitoring modular and video surveillance module, and described alarm module comprises hummer.
2. aluminium foil winding process smoothness monitoring system as claimed in claim 1, is characterized in that: described smoothness monitoring modular comprises the roughmeter be arranged on above aluminium foil.
3. aluminium foil winding process smoothness monitoring system as claimed in claim 1, is characterized in that: described video surveillance module comprises the camera that corresponding described human-computer interaction device is arranged.
4. aluminium foil winding process smoothness monitoring system as claimed in claim 1, is characterized in that: described infrared measurement of temperature module comprises infrared temperature sensor.
5. aluminium foil winding process smoothness monitoring system as claimed in claim 1, is characterized in that: described alarm module comprises GPRS module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520345396.3U CN204612661U (en) | 2015-05-26 | 2015-05-26 | A kind of aluminium foil winding process smoothness monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520345396.3U CN204612661U (en) | 2015-05-26 | 2015-05-26 | A kind of aluminium foil winding process smoothness monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204612661U true CN204612661U (en) | 2015-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520345396.3U Expired - Fee Related CN204612661U (en) | 2015-05-26 | 2015-05-26 | A kind of aluminium foil winding process smoothness monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204612661U (en) |
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2015
- 2015-05-26 CN CN201520345396.3U patent/CN204612661U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150902 Termination date: 20160526 |