CN204608174U - For the primary heater unit of two-maing ladle of electrolytic aluminium factory - Google Patents

For the primary heater unit of two-maing ladle of electrolytic aluminium factory Download PDF

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Publication number
CN204608174U
CN204608174U CN201520263853.4U CN201520263853U CN204608174U CN 204608174 U CN204608174 U CN 204608174U CN 201520263853 U CN201520263853 U CN 201520263853U CN 204608174 U CN204608174 U CN 204608174U
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burner
hinged
rotating column
ladle
preheating device
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CN201520263853.4U
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Chinese (zh)
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王旭东
朱振国
曹国法
徐志敏
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Zhengzhou Jingwei Technology Industrial Co ltd
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ZHENGZHOU JINGWEI TECHNOLOGY INDUSTRY Co Ltd
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Abstract

The utility model belongs to Metal smelting technical field, be specifically related to a kind of primary heater unit of two-maing ladle for electrolytic aluminium factory, comprise vertical columns, moving machine mechanical arm and burner, described moving machine mechanical arm comprises traversing mechanism, rotate column, linkage assembly and hydraulic ram, described vertical columns is connected with described rotation column lower end by described traversing mechanism, described rotation column can rotate relative to vertical columns, described linkage assembly one end and described rotation column upper end thereof, the other end and described burner hinged, hydraulic ram is hinged with between described linkage assembly and described rotation column, described hydraulic ram drive link mechanism moves up and down.The utility model is used for the primary heater unit homogeneous heating of two-maing ladle of electrolytic aluminium factory, and effective, structure is simple, easy to operate, safe, reliable, level of automation and operating efficiency high, greatly reduce manual work intensity, cost.

Description

用于电解铝厂的抬包预热装置Ladle preheating device for electrolytic aluminum plant

技术领域 technical field

本实用新型属于金属冶炼技术领域,具体涉及一种用于电解铝厂的抬包预热装置。  The utility model belongs to the technical field of metal smelting, in particular to a ladle-carrying preheating device used in an electrolytic aluminum plant. the

背景技术 Background technique

在铝冶炼生产中,抬包是极为重要的炉前设备之一,抬包用于盛装冶炼好的高温液态铝,抬包在使用过程中,包底和包壁容易被渣侵蚀及粘附液态铝,另外在使用过程中进入的氧气容易造成抬包不同程度的氧化,这就需要对抬包定时进行清理及修复处理。修复好的抬包在投入使用前必须进行充分的烘烤,杜绝潮湿的抬包投入生产使用,以防发生爆炸事故。 In the production of aluminum smelting, the ladle is one of the most important furnace front equipment. The ladle is used to hold the smelted high-temperature liquid aluminum. During the use of the ladle, the bottom and wall of the ladle are easily eroded by slag and adhered to the liquid state. Aluminum, in addition, the oxygen that enters during use is likely to cause the ladle to be oxidized to varying degrees, which requires regular cleaning and repairing of the ladle. The repaired ladle must be fully baked before being put into use to prevent the wet ladle from being put into production to prevent explosion accidents.

传统的抬包预热方式采用效应棒加热方式,加热时间长并且加热不均匀、加热效果差,大大影响了抬包的使用寿命,同时增加了电解铝厂对抬包的使用维护成本。 The traditional ladle preheating method adopts the effect rod heating method, the heating time is long, the heating is uneven, and the heating effect is poor, which greatly affects the service life of the ladle, and at the same time increases the use and maintenance cost of the ladle in the electrolytic aluminum plant.

发明内容 Contents of the invention

为了更好解决上述现有技术中所存在的问题,本使用新型提供一种用于电解铝厂的抬包预热装置。 In order to better solve the problems in the above-mentioned prior art, the utility model provides a ladle preheating device for electrolytic aluminum plants.

为了实现上述发明目的,本实用新型的技术方案是:一种用于电解铝厂的抬包预热装置,包括固定立柱、活动机械臂和燃烧器,所述活动机械臂包括回转机构、转动立柱、连杆机构和液压油缸,所述固定立柱通过所述回转机构与所述转动立柱下端连接,所述转动立柱相对于固定立柱能够转动,所述连杆机构一端与所述转动立柱上端铰接,另一端与所述燃烧器铰接,所述连杆机构和所述转动立柱之间铰接有液压油缸,所述液压油缸驱动连杆机构上下移动。 In order to achieve the purpose of the above invention, the technical solution of the utility model is: a ladle preheating device used in electrolytic aluminum plants, including a fixed column, a movable mechanical arm and a burner, and the movable mechanical arm includes a slewing mechanism, a rotating column , a connecting rod mechanism and a hydraulic cylinder, the fixed column is connected to the lower end of the rotating column through the slewing mechanism, the rotating column can rotate relative to the fixed column, one end of the connecting rod mechanism is hinged to the upper end of the rotating column, The other end is hinged with the burner, and a hydraulic cylinder is hinged between the connecting rod mechanism and the rotating column, and the hydraulic cylinder drives the connecting rod mechanism to move up and down.

所述回转机构包括动力输入机构、减速机和回转支承,所述动力输入机构与所述减速机连接,所述减速机与所述回转支承连接,所述回转支承与转动立柱下端连接。动力输入机构通过减速机,带动回转支承转动,从而带动活动机械臂左右转动。 The slewing mechanism includes a power input mechanism, a speed reducer and a slewing support, the power input mechanism is connected to the reducer, the reducer is connected to the slewing support, and the slewing support is connected to the lower end of the rotating column. The power input mechanism drives the slewing bearing to rotate through the reducer, thereby driving the movable mechanical arm to rotate left and right.

所述动力输入机构为电机或液压马达。 The power input mechanism is an electric motor or a hydraulic motor.

所述减速机为齿轮传动机构。 The reducer is a gear transmission mechanism.

所述连杆机构包括与所述转动立柱固定的主轴、与所述燃烧器固定的轴头、平行铰接在主轴和轴头之间的上连杆和下连杆,所述液压油缸一端与主轴铰接,另一端与上连杆靠近所述燃烧器端铰接。液压油缸驱动上连杆,上连杆带动轴头、燃烧器和下连杆上下摆动。 The linkage mechanism includes a main shaft fixed to the rotating column, a shaft head fixed to the burner, an upper link and a lower link hinged in parallel between the main shaft and the shaft head, and one end of the hydraulic cylinder is connected to the main shaft Hinged, the other end is hinged with the upper link near the end of the burner. The hydraulic oil cylinder drives the upper connecting rod, and the upper connecting rod drives the shaft head, the burner and the lower connecting rod to swing up and down.

所述燃烧器包括燃烧室、电动打火器和喷火嘴,所述燃烧室顶部设有空气连接管接口和燃料管接口,所述燃烧室内设有电动打火器,所述喷火嘴与所述燃烧室底部连接。燃料和助燃空气在燃烧器内混合,经过电打火器点燃燃烧、由喷火嘴把高温烟气送入抬包炉膛内部。 The burner includes a combustion chamber, an electric lighter and a flame nozzle, the top of the combustion chamber is provided with an air connection pipe interface and a fuel pipe interface, the combustion chamber is provided with an electric lighter, and the flame nozzle and The bottom of the combustion chamber is connected. Fuel and combustion-supporting air are mixed in the burner, ignited and burned by the electric lighter, and the high-temperature flue gas is sent into the ladle furnace by the flame nozzle.

有益效果:本实用新型用于电解铝厂的抬包预热装置加热均匀,效果好。本实用新型用于电解铝厂的抬包预热装置中的燃烧器能够上下左右移动,燃料和助燃空气在燃烧器内混合,经过电打火器点燃燃烧、由喷火嘴把高温烟气送入抬包炉膛内部,燃烧器利用天然气燃烧烟气进行抬包加热,利用高温烟气扩散均匀特性对抬包进行加热,保证加热均匀。 Beneficial effects: the utility model is used in the ladle preheating device of the electrolytic aluminum plant for uniform heating and good effect. The burner of the utility model used in the ladle preheating device of the electrolytic aluminum factory can move up and down, left and right, fuel and combustion-supporting air are mixed in the burner, ignited and burned by an electric lighter, and the high-temperature flue gas is sent by the flame nozzle Into the interior of the ladle furnace, the burner uses natural gas combustion flue gas to heat the ladle, and uses the uniform diffusion characteristics of high-temperature flue gas to heat the ladle to ensure uniform heating.

另外,本实用新型电解铝厂的抬包预热装置结构简单、操作方便、安全、可靠,自动化程度和作业效率高,大大降低了人工作业强度、成本。 In addition, the ladle lifting preheating device of the electrolytic aluminum plant of the utility model has the advantages of simple structure, convenient operation, safety and reliability, high degree of automation and operation efficiency, and greatly reduces the labor intensity and cost.

附图说明 Description of drawings

图1本实用新型用于电解铝厂的抬包预热装置的结构示意图; Fig. 1 is the structural representation of the utility model used in the ladle preheating device of electrolytic aluminum plant;

图2本实用新型用于电解铝厂的抬包预热装置固定立柱的结构示意图; Fig. 2 is a structural schematic diagram of the utility model for the fixed column of the ladle preheating device in the electrolytic aluminum plant;

图3本实用新型用于电解铝厂的抬包预热装置活动机械臂的结构示意图; Fig. 3 is a structural schematic diagram of the movable mechanical arm of the ladle preheating device of the utility model used in the electrolytic aluminum plant;

图4本实用新型连杆机构的结构示意图; Fig. 4 is the structural representation of the utility model linkage mechanism;

图5本实用新型燃烧器的结构示意图; Fig. 5 is the structural representation of the utility model burner;

图6本实用新型燃烧器的纵向剖视图。 Fig. 6 is a longitudinal sectional view of the burner of the present utility model.

具体实施方式 Detailed ways

下面结合附图和具体的实施例对本实用新型中的用于电解铝厂的抬包预热装置做进一步详细的描述。 The ladle preheating device used in the electrolytic aluminum plant in the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

在图中, 1固定立柱、2活动机械臂、3燃烧器、4回转机构、5转动立柱、6连杆机构、7液压油缸、8主轴、9上连杆、10轴头、11下连杆、12空气连接管接口、13电动打火器、14燃料管接口、15燃烧室、16喷火嘴。 In the figure, 1 fixed column, 2 movable mechanical arm, 3 burner, 4 rotary mechanism, 5 rotating column, 6 linkage mechanism, 7 hydraulic cylinder, 8 main shaft, 9 upper connecting rod, 10 shaft head, 11 lower connecting rod , 12 air connection pipe interface, 13 electric lighter, 14 fuel pipe interface, 15 combustion chamber, 16 flame nozzle.

参见图1、图2、图3,一种用于电解铝厂的抬包预热装置,其特征在于:包括固定立柱1、活动机械臂2和燃烧器3,所述活动机械臂2包括回转机构4、转动立柱5、连杆机构6和液压油缸7,所述固定立柱1通过所述回转机构4与所述转动立柱5下端连接,所述转动立柱5相对于固定立柱1能够转动,所述连杆机构6一端与所述转动立柱5上端铰接,另一端与所述燃烧器3铰接,所述连杆机构6和所述转动立5柱之间铰接有液压油缸7,所述液压油缸7驱动连杆机构6上下移动。 Referring to Fig. 1, Fig. 2 and Fig. 3, a ladle preheating device for an electrolytic aluminum plant is characterized in that it includes a fixed column 1, a movable mechanical arm 2 and a burner 3, and the movable mechanical arm 2 includes a rotary Mechanism 4, rotating column 5, connecting rod mechanism 6 and hydraulic cylinder 7, the fixed column 1 is connected with the lower end of the rotating column 5 through the rotary mechanism 4, the rotating column 5 can rotate relative to the fixed column 1, so One end of the connecting rod mechanism 6 is hinged to the upper end of the rotating column 5, and the other end is hinged to the burner 3. A hydraulic cylinder 7 is hinged between the connecting rod mechanism 6 and the rotating column 5. The hydraulic cylinder 7 drives the link mechanism 6 to move up and down.

所述回转机构4包括动力输入机构、减速机和回转支承,所述动力输入机构与所述减速机连接,所述减速机与所述回转支承连接,所述回转支承与转动立柱5下端连接;所述动力输入机构为电机或液压马达;所述减速机为齿轮传动机构。 The slewing mechanism 4 includes a power input mechanism, a reducer and a slewing bearing, the power input mechanism is connected to the reducer, the reducer is connected to the slewing bearing, and the slewing bearing is connected to the lower end of the rotating column 5; The power input mechanism is an electric motor or a hydraulic motor; the speed reducer is a gear transmission mechanism.

所述连杆机构6包括与所述转动立柱5固定的主轴8、与所述燃烧器3固定的轴头10、平行铰接在主轴8和轴头10之间的上连杆9和下连杆11,所述液压油缸7一端与主轴8铰接,另一端与上连杆9靠近所述燃烧器3端铰接。 The link mechanism 6 includes a main shaft 8 fixed to the rotating column 5 , a shaft head 10 fixed to the burner 3 , an upper link 9 and a lower link hinged in parallel between the main shaft 8 and the shaft head 10 11. One end of the hydraulic cylinder 7 is hinged to the main shaft 8, and the other end is hinged to the end of the upper connecting rod 9 close to the burner 3.

所述燃烧器3包括燃烧室15、电动打火器13和喷火嘴16,所述燃烧室15顶部设有空气连接管接口12和燃料管接口14,所述燃烧室15内设有电动打火器13,所述喷火嘴16与所述燃烧室15底部连接。 The burner 3 includes a combustion chamber 15, an electric lighter 13 and a flame nozzle 16, the top of the combustion chamber 15 is provided with an air connection pipe interface 12 and a fuel pipe interface 14, and an electric lighter is provided in the combustion chamber 15. Firearm 13, the flame nozzle 16 is connected with the bottom of the combustion chamber 15.

本发明的工作原理如下: The working principle of the present invention is as follows:

本实用新型工作时,该装置上回转机构4驱动转动立柱5左右回转,从而带动通过连杆机构6与转动立柱5连接的燃烧器3能够左右回转,液压油缸7推动连杆机构6带动燃烧器3上下移动,燃烧器3的左右摆动和上下移动使得然收起能够快速高效的对准不同位置的抬包口进行加热,混合气体通过管路在燃烧器3中混合燃烧形成高温烟气,并从燃烧器中喷出,从而进行预热作业。 When the utility model works, the rotary mechanism 4 on the device drives the rotary column 5 to rotate left and right, thereby driving the burner 3 connected to the rotary column 5 through the connecting rod mechanism 6 to rotate left and right, and the hydraulic cylinder 7 pushes the connecting rod mechanism 6 to drive the burner 3 moves up and down, the left and right swing and up and down movement of the burner 3 make it possible to quickly and efficiently align the ladle openings in different positions for heating, and the mixed gas is mixed and burned in the burner 3 through the pipeline to form high-temperature flue gas, and It is sprayed from the burner to perform preheating work.

Claims (6)

1.一种用于电解铝厂的抬包预热装置,其特征在于:包括固定立柱、活动机械臂和燃烧器,所述活动机械臂包括回转机构、转动立柱、连杆机构和液压油缸,所述固定立柱通过所述回转机构与所述转动立柱下端连接,所述转动立柱相对于固定立柱能够转动,所述连杆机构一端与所述转动立柱上端铰接,另一端与所述燃烧器铰接,所述连杆机构和所述转动立柱之间铰接有液压油缸,所述液压油缸驱动连杆机构上下移动。 1. A ladle preheating device for an electrolytic aluminum plant, characterized in that: it includes a fixed column, a movable mechanical arm and a burner, and the movable mechanical arm includes a rotary mechanism, a rotating column, a connecting rod mechanism and a hydraulic cylinder, The fixed column is connected to the lower end of the rotating column through the slewing mechanism, the rotating column can rotate relative to the fixed column, one end of the linkage mechanism is hinged to the upper end of the rotating column, and the other end is hinged to the burner A hydraulic cylinder is hinged between the connecting rod mechanism and the rotating column, and the hydraulic cylinder drives the connecting rod mechanism to move up and down. 2.如权利要求1所述的用于电解铝厂的抬包预热装置,其特征在于:所述回转机构包括动力输入机构、减速机和回转支承,所述动力输入机构与所述减速机连接,所述减速机与所述回转支承连接,所述回转支承与转动立柱下端连接。 2. The ladle preheating device for electrolytic aluminum plant according to claim 1, characterized in that: the rotary mechanism includes a power input mechanism, a speed reducer and a slewing bearing, and the power input mechanism and the speed reducer connected, the reducer is connected with the slewing bearing, and the slewing bearing is connected with the lower end of the rotating column. 3.如权利要求2所述的用于电解铝厂的抬包预热装置,其特征在于:所述动力输入机构为电机或液压马达。 3. The ladle preheating device for electrolytic aluminum plant according to claim 2, characterized in that: the power input mechanism is an electric motor or a hydraulic motor. 4.如权利要求2所述的用于电解铝厂的抬包预热装置,其特征在于:所述减速机为齿轮传动机构。 4. The ladle preheating device for electrolytic aluminum plant according to claim 2, characterized in that: the reducer is a gear transmission mechanism. 5.如权利要求1所述的用于电解铝厂的抬包预热装置,其特征在于:所述连杆机构包括与所述转动立柱固定的主轴、与所述燃烧器固定的轴头、平行铰接在主轴和轴头之间的上连杆和下连杆,所述液压油缸一端与主轴铰接,另一端与上连杆靠近所述燃烧器端铰接。 5. The ladle preheating device for electrolytic aluminum plant according to claim 1, characterized in that: the linkage mechanism includes a main shaft fixed to the rotating column, a shaft head fixed to the burner, The upper link and the lower link are hinged between the main shaft and the shaft head in parallel, one end of the hydraulic oil cylinder is hinged with the main shaft, and the other end is hinged with the upper link near the end of the burner. 6.如权利要求1或2所述的用于电解铝厂的抬包预热装置,其特征在于:所述燃烧器包括燃烧室、电动打火器和喷火嘴,所述燃烧室顶部设有空气连接管接口和燃料管接口,所述燃烧室内设有电动打火器,所述喷火嘴与所述燃烧室底部连接。 6. The ladle preheating device for electrolytic aluminum plants as claimed in claim 1 or 2, characterized in that: the burner includes a combustion chamber, an electric lighter and a flame nozzle, and the top of the combustion chamber is provided with There is an air connection pipe interface and a fuel pipe interface, an electric lighter is arranged in the combustion chamber, and the flame nozzle is connected with the bottom of the combustion chamber.
CN201520263853.4U 2015-04-28 2015-04-28 For the primary heater unit of two-maing ladle of electrolytic aluminium factory Expired - Lifetime CN204608174U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111482586A (en) * 2020-04-27 2020-08-04 郑州恒一科技有限公司 Gas heating type ladle baking device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111482586A (en) * 2020-04-27 2020-08-04 郑州恒一科技有限公司 Gas heating type ladle baking device

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