CN204604936U - A kind of polypropylene skeleton strengthens bellows - Google Patents

A kind of polypropylene skeleton strengthens bellows Download PDF

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CN204604936U
CN204604936U CN201520076739.0U CN201520076739U CN204604936U CN 204604936 U CN204604936 U CN 204604936U CN 201520076739 U CN201520076739 U CN 201520076739U CN 204604936 U CN204604936 U CN 204604936U
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hollow
pipe
corrugated pipe
hollow pipes
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戴爱清
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Anhui Xinbang Plastic Industry Co ltd
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Abstract

本实用新型公开了一种聚丙稀骨架增强波纹管,此波纹管通过多道中空管材直接螺旋缠绕,并彼此紧贴固定而成,中空管材彼此紧贴有更多的接触面积,能保障固定连接的强度,同时节省加工制作工序,而且具有较好的环刚度和较高强度,解决了以往普通波纹管存在的问题,此实用新型用于波纹管制作领域。

The utility model discloses a polypropylene skeleton reinforced corrugated pipe, which is formed by direct helical winding of multiple hollow pipes and being fixed in close contact with each other. The hollow pipes are in close contact with each other and have more contact areas, which can ensure fixed connection. It has high strength, saves processing and manufacturing procedures, and has good ring stiffness and high strength, which solves the problems of ordinary bellows in the past. This utility model is used in the field of bellows production.

Description

一种聚丙稀骨架增强波纹管A polypropylene skeleton reinforced bellows

技术领域 technical field

本实用新型涉及波纹管生产领域,特别是涉及一种聚丙稀骨架增强波纹管。 The utility model relates to the field of corrugated pipe production, in particular to a polypropylene skeleton reinforced corrugated pipe.

背景技术 Background technique

具有中空加强筋的外波纹型塑料管结构壁管材,由于其具有良好的管土共同作用和环刚度而被广泛应用于市政排污管道建设中。目前,具有中空加强筋的外波纹塑料缠绕结构壁管材的制造方法通常有三种。 The outer corrugated plastic pipe structural wall pipe with hollow reinforcing ribs is widely used in the construction of municipal sewage pipelines because of its good pipe-soil interaction and ring stiffness. At present, there are generally three methods for manufacturing the outer corrugated plastic wound structural wall pipes with hollow reinforcing ribs.

第一种,首先有第一挤塑机挤出熔融条形塑料片材,然后使该片材连续有规律地并排螺旋缠绕在装有多只主动旋转小滚轴的圆形成型滚筒上。同时,由另外一台挤塑机挤出梯形管状加强筋,经水冷真空定型后以同样螺旋缠绕方式跨压于管壁上各条状塑料片材相邻边缘的搭接缝部位,梯形管状加强筋底面经适当加热,同时由于塑料片材处于半熔融状态,在经过压轮的碾压后,管状加强筋和两层相互搭接的条形塑料片材熔合在一起,形成具有中空加强筋的外波纹型塑料缠绕结构壁管材。然而,此工艺存在以下缺陷:(1)由于加强筋经冷却定型后缠绕,决定了其高度不能太大,所以成型后的管壁惯性矩较小;(2)加强筋与管壁的粘接很难控制,如条状塑料片温度过低,则粘接差,如温度过高,条形塑料片材则会从成型滚筒上下坠而难以控制成型;(3)在完成粘接后,加强筋的侧面始终留有隙缝,造成应力集中,在环境温度交替变化时熔接面会由隙缝逐步开裂,易造成管壁和加强筋分离而垮塌。 In the first kind, at first the first extruder extrudes the molten strip-shaped plastic sheet, and then makes the sheet continuously and regularly side by side and spirally wound on a circular forming cylinder with many active rotating small rollers. At the same time, another extruder extrudes trapezoidal tubular reinforcing ribs, and after being water-cooled and vacuum shaped, it is pressed across the lap joints of the adjacent edges of the strips of plastic sheets on the tube wall in the same spiral winding manner. The bottom surface of the rib is properly heated, and because the plastic sheet is in a semi-molten state, after being rolled by the pressure roller, the tubular reinforcing rib and the two overlapping strip plastic sheets are fused together to form a hollow reinforcing rib. External corrugated plastic wound structural wall tubing. However, this process has the following defects: (1) Since the rib is wound after cooling and shaping, its height cannot be too large, so the moment of inertia of the tube wall after forming is small; (2) The bonding between the rib and the tube wall It is difficult to control. If the temperature of the strip plastic sheet is too low, the bonding will be poor. If the temperature is too high, the strip plastic sheet will fall from the forming roller and it will be difficult to control the molding; (3) After the bonding is completed, strengthen There are always gaps on the sides of the ribs, resulting in stress concentration. When the ambient temperature changes alternately, the welded surface will gradually crack from the gaps, which will easily cause the separation of the pipe wall and the ribs and collapse.

第二种,先由第一挤塑机挤出的是底面两侧各带有一个相互熔接用的适当形状翼片的异型矩形管,该异型矩形管经真空冷却定型后,螺旋缠绕在成型滚筒上,再由第二挤塑机不断向并排螺旋缠绕异型矩形管相邻对应的翼片连接部位挤出熔融的熔胶,经压轮碾轧而熔接在一起。此工艺存在以下缺点:该熔接位在管材的最薄弱部位,且熔接面小、熔胶量少,从而降低了管材整体抗弯强度。 In the second type, what is first extruded by the first extruder is a special-shaped rectangular tube with a fin of an appropriate shape for mutual welding on both sides of the bottom surface. After the special-shaped rectangular tube is vacuum cooled and shaped, it is spirally wound on the forming drum Then, the second extruder continuously extrudes molten glue to the connecting parts of adjacent fins of side-by-side spiral-wound special-shaped rectangular tubes, and is welded together by pressing rollers. This process has the following disadvantages: the welding position is at the weakest part of the pipe, and the welding surface is small and the amount of melt glue is small, thereby reducing the overall bending strength of the pipe.

第三种,先由第一挤出机挤出连续的两侧具有内含中空腔的管状凸起的塑料异型带材,该塑料异型带材并排螺旋缠绕在连续转动的成型滚筒上,使得相邻的塑料异型带材相互靠近的两个管状凸起之间形成空隙,再由第二挤出机向空隙中连续地挤入熔融的塑料溶胶,经压轮碾轧后两个管状凸起紧密地熔合成一体,两个管状凸起熔接形成管外壁的中空加强筋,两个管状凸起的侧面熔合部位形成增强内肋。此工艺存在以下缺点:该中空加强筋全部由塑料异型带材形成,这样,成型后的外波纹型塑料管结构壁管材具有很大重量,不便于运输。 The third type is to first extrude the continuous two sides of the plastic special-shaped strips with hollow hollows on both sides, and the plastic special-shaped strips are spirally wound on the continuously rotating forming drum side by side, so that A gap is formed between the two tubular protrusions of the adjacent plastic profiled strips, and then the second extruder continuously squeezes molten plastisol into the gap, and the two tubular protrusions are tightly pressed after being rolled by the pressure roller. The ground is fused into one body, the two tubular protrusions are fused to form a hollow reinforcing rib on the outer wall of the pipe, and the side fusion parts of the two tubular protrusions form a reinforced inner rib. This process has the following disadvantages: the hollow reinforcing ribs are all formed by plastic special-shaped strips, so the formed outer corrugated plastic pipe structure wall pipe has a large weight and is not convenient for transportation.

上述普通缠绕波纹管普遍存在需要多次缠绕及碾压的过程,从而增多了波纹管制作的工艺流程,使得其制作工艺均较为复杂,同时也增加了生产机器的制作成本。而且此类波纹管通常存在外螺纹,不利于波纹管的运输。 The common wound corrugated pipes generally require multiple winding and rolling processes, which increases the manufacturing process of the corrugated pipes, makes the manufacturing process more complicated, and also increases the manufacturing cost of the production machine. Moreover, such corrugated pipes usually have external threads, which is not conducive to the transportation of the corrugated pipes.

因此,有必要提供一种制作工艺更为简单且能达到使用要求的波纹管,来解决上述问题。 Therefore, it is necessary to provide a corrugated pipe with a simpler manufacturing process and meet the requirements of use, so as to solve the above problems.

实用新型内容 Utility model content

    为解决上述问题,本实用新型提供一种工艺更为简单的聚丙稀骨架增强波纹管。 In order to solve the above problems, the utility model provides a polypropylene skeleton reinforced corrugated pipe with a simpler process.

本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:

一种聚丙稀骨架增强波纹管,包括由带材螺旋缠绕而成的管体,带材为一根中空管材或者若干彼此平行且相邻面紧贴固定的中空管材。 A polypropylene frame reinforced corrugated pipe includes a pipe body formed by spirally winding a strip material, the strip material is a hollow pipe material or several hollow pipe materials parallel to each other and the adjacent surfaces are closely attached and fixed.

进一步作为本实用新型技术方案的改进,各中空管材包括设置在中空管材内部的塑料波纹管本体和包裹在所述塑料波纹管本体外的PE包覆层,两相邻的中空管材间通过彼此紧贴的PE包覆层紧贴进行固定。 As a further improvement of the technical solution of the utility model, each hollow pipe includes a plastic corrugated pipe body disposed inside the hollow pipe and a PE coating layer wrapped outside the plastic corrugated pipe body, and two adjacent hollow pipes are tightly connected to each other. The affixed PE covering sticks tightly to fix it.

进一步作为本实用新型技术方案的改进,各中空管材的横截面为矩形或者平行四边形。 As a further improvement of the technical solution of the utility model, the cross-section of each hollow pipe is rectangular or parallelogram.

进一步作为本实用新型技术方案的改进,各中空管材的横截面为梯形,两相邻的中空管材紧贴固定后形成外廓形状为矩形或者平行四边形的带材。 As a further improvement of the technical solution of the utility model, the cross-section of each hollow pipe is trapezoidal, and two adjacent hollow pipes are closely fixed to form a strip with a rectangular or parallelogram shape.

本实用新型的有益效果:由于此波纹管通过多道中空管材直接螺旋缠绕,并彼此紧贴固定而成,中空管材彼此紧贴有更多的接触面积,能保障固定连接的强度,同时节省加工制作工序,而且具有较好的环刚度和较高强度,解决了以往普通波纹管存在的问题。 Beneficial effects of the utility model: since the corrugated pipe is directly helically wound by multiple hollow pipes and fixed closely to each other, the hollow pipes are closely attached to each other and have more contact areas, which can ensure the strength of the fixed connection and save processing at the same time The production process, and has better ring stiffness and higher strength, which solves the problems of ordinary bellows in the past.

附图说明 Description of drawings

下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:

图1是本实用新型实施例波纹管管壁剖面结构示意图。 Fig. 1 is a schematic diagram of the cross-sectional structure of the bellows wall of the embodiment of the utility model.

具体实施方式 Detailed ways

参照图1,本实用新型为一种聚丙稀骨架增强波纹管,包括由带材螺旋缠绕而成的管体,带材为一根中空管材或者若干彼此平行且相邻面紧贴固定的中空管材。 Referring to Fig. 1, the utility model is a polypropylene skeleton reinforced corrugated pipe, which includes a pipe body formed by spirally winding a strip, and the strip is a hollow pipe or several hollow pipes that are parallel to each other and whose adjacent surfaces are closely attached to each other. .

由于此波纹管通过多道中空管材直接螺旋缠绕,并彼此紧贴固定而成,中空管材彼此紧贴有更多的接触面积,能保障固定连接的强度,同时节省加工制作工序,而且具有较好的环刚度和较高强度,解决了以往普通波纹管存在的问题。 Since the corrugated pipe is directly helically wound by multiple hollow pipes and fixed closely to each other, the hollow pipes are closely attached to each other and have more contact area, which can ensure the strength of the fixed connection, save the processing and manufacturing process, and has better Excellent ring stiffness and high strength solve the problems of ordinary bellows in the past.

作为本实用新型优选的实施方式,各中空管材包括设置在中空管材内部的塑料波纹管本体1和包裹在所述塑料波纹管本体1外的PE包覆层2,两相邻的中空管材间通过彼此紧贴的PE包覆层2紧贴进行固定。 As a preferred embodiment of the present utility model, each hollow pipe includes a plastic corrugated pipe body 1 disposed inside the hollow pipe and a PE coating layer 2 wrapped outside the plastic corrugated pipe body 1, and two adjacent hollow pipes pass through The PE covering layers 2 that are in close contact with each other are fixed in close contact.

作为本实用新型优选的实施方式,各中空管材的横截面为矩形或者平行四边形。 As a preferred embodiment of the present invention, the cross section of each hollow pipe is rectangular or parallelogram.

作为本实用新型优选的实施方式,各中空管材的横截面为梯形,两相邻的中空管材紧贴固定后形成外廓形状为矩形或者平行四边形的带材。 As a preferred embodiment of the present invention, the cross-section of each hollow pipe is trapezoidal, and two adjacent hollow pipes are closely fixed to form a strip with a rectangular or parallelogram shape.

通过单根中空管材螺旋缠绕也可形成该波纹管,通过多根彼此平行的中空管材依次螺旋缠绕可提高波纹管的加工速度,提高生产率,且能更好的保障中空管材间的彼此连接的间隔时间,更好的保障其连接牢固性。 The corrugated pipe can also be formed by spiral winding of a single hollow pipe, and the processing speed of the corrugated pipe can be improved by sequential spiral winding of multiple hollow pipes parallel to each other, and the productivity can be improved, and the distance between the hollow pipes can be better guaranteed. Time, better guarantee the firmness of its connection.

上述方法可以通过普通缠绕结构壁管生产设备配以相应的摸头、定型套以及辅助压轮即可以生产,设备投资小,可以广泛推广应用。 The above-mentioned method can be produced by ordinary winding structure wall pipe production equipment equipped with corresponding touch heads, shaping sleeves and auxiliary pressure rollers, the equipment investment is small, and it can be widely popularized and applied.

当然,本实用新型创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。 Certainly, the invention of the utility model is not limited to the above-mentioned embodiment, and those skilled in the art can also make equivalent modifications or replacements without violating the spirit of the utility model. within the bounds of the requirements.

Claims (4)

1.一种聚丙稀骨架增强波纹管,包括由带材螺旋缠绕而成的管体,其特征在于:所述带材为一根中空管材或者若干彼此平行且相邻面紧贴固定的中空管材。 1. A polypropylene skeleton reinforced corrugated pipe, comprising a pipe body formed by spirally winding a strip, characterized in that: the strip is a hollow pipe or several hollow pipes that are parallel to each other and adjacent surfaces are closely attached to and fixed . 2.根据权利要求1所述的聚丙稀骨架增强波纹管,其特征在于:各所述中空管材包括设置在中空管材内部的塑料波纹管本体和包裹在所述塑料波纹管本体外的PE包覆层,两相邻的中空管材间通过彼此紧贴的PE包覆层紧贴进行固定。 2. The polypropylene skeleton reinforced corrugated pipe according to claim 1, characterized in that: each of the hollow pipes includes a plastic corrugated pipe body disposed inside the hollow pipe and a PE coating wrapped outside the plastic corrugated pipe body Layer, two adjacent hollow pipes are fixed by the PE coating layer which is close to each other. 3.根据权利要求2所述的聚丙稀骨架增强波纹管,其特征在于:各所述中空管材的横截面为矩形或者平行四边形。 3. The polypropylene framework reinforced corrugated pipe according to claim 2, characterized in that: the cross section of each said hollow pipe is rectangular or parallelogram. 4.根据权利要求2所述的聚丙稀骨架增强波纹管,其特征在于:各所述中空管材的横截面为梯形,两相邻的所述中空管材紧贴固定后形成外廓形状为矩形或者平行四边形的带材。 4. The polypropylene skeleton reinforced corrugated pipe according to claim 2, characterized in that: the cross-section of each of the hollow pipes is trapezoidal, and the outer shape of two adjacent hollow pipes is rectangular or Parallelogram strips.
CN201520076739.0U 2015-02-03 2015-02-03 A kind of polypropylene skeleton strengthens bellows Expired - Lifetime CN204604936U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104647767A (en) * 2015-02-03 2015-05-27 戴爱清 Polypropylene skeleton-enhanced corrugated pipe and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104647767A (en) * 2015-02-03 2015-05-27 戴爱清 Polypropylene skeleton-enhanced corrugated pipe and manufacturing method thereof

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Effective date of registration: 20171211

Address after: 230001 industrial agglomeration area of Huagang Town, Feixi County, Hefei, Anhui

Patentee after: ANHUI XINBANG PLASTIC INDUSTRY CO.,LTD.

Address before: 510660 Guangdong Province Nanhai District of Foshan City Industrial Zone Water South Chong

Patentee before: Dai Aiqing

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Granted publication date: 20150902