CN204604619U - A kind of large scale silicon ingot cutting off machine - Google Patents
A kind of large scale silicon ingot cutting off machine Download PDFInfo
- Publication number
- CN204604619U CN204604619U CN201520228282.0U CN201520228282U CN204604619U CN 204604619 U CN204604619 U CN 204604619U CN 201520228282 U CN201520228282 U CN 201520228282U CN 204604619 U CN204604619 U CN 204604619U
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- Prior art keywords
- workbench
- saw
- silicon ingot
- large scale
- tensioning
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 50
- 239000010703 silicon Substances 0.000 title claims abstract description 50
- 238000005520 cutting process Methods 0.000 title claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 229950000845 politef Drugs 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Sawing (AREA)
Abstract
The utility model discloses a kind of large scale silicon ingot cutting off machine, comprise support, described support is provided with outer workbench, be positioned at the workbench inside outer workbench and be positioned at inside workbench and can along the saw bow of support transverse shifting; Described outer workbench is provided with outer Workpiece clamping device, and this outer Workpiece clamping device is connected with outer workbench by the line slideway auxiliary longitudinally arranged; Described interior workbench is provided with interior Workpiece clamping device; Described saw bow is connected with support by the line slideway auxiliary of feed system and horizontally set; Described saw bow is provided with transmission system, device for tensioning saw blade and saw blade guiding device; Described device for tensioning saw blade is provided with the pressure sensor for carrying out pressure monitoring and disconnected saw warning.The utility model can realize going top or the side's of cuing open operation to the integral cutting of G6 in photovoltaic industry and above size silicon ingot, and structure is simple, and simple to operate, constant product quality, reduces operating cost, and production security is high.
Description
Technical field
The utility model relates to a kind of cutting off machine, more particularly, relates to a kind of large scale silicon ingot cutting off machine.
Background technology
For photovoltaic polycrystal silicon ingot cutting action, because the size of photovoltaic polycrystal silicon ingot is constantly becoming large, constantly to be upgraded optimization by original G5 silicon ingot in market, occurred more large scale, more the G6 of low unit cost and the silicon ingot of above size.But cause cutting operation puzzlement to photovoltaic industry; Ingot casting operation or assorted silicon ingot of expecting to purify out, according to the directional solidification principle of photovoltaic industry ingot casting, most metal or solid impurity are all gathered in the top of whole silicon ingot, must remove these underproof part or impurity portion, will carry out cutting and go to push up operation.Implement resource integration in whole industry, the cutting operation of low cost requires to put in face of us, at present, the silicon ingot used in photovoltaic industry goes to push up or the side of cuing open all adopts the HTC side of the cuing open machine of import, the Mei Yeboge MB side's of cuing open machine or the small-sized domestic side of cuing open machine, non-standard silicon ingot for large scale or oversize cannot carry out the cutting of whole removing top or the side of cuing open, but in order to the technological requirement of the side of cuing open that meets market large scale silicon ingot and whole removing top cutting operation, and the special cutting off machine equipment of low cost cannot be obtained at commercially available channel.
Now, go top and the side's of cuing open operation to the non-standard silicon ingot cutting of above-mentioned large scale or oversize, there is following shortcoming in operating type: one, and G6 and above size silicon ingot whole removing top exist difficulty, cannot directly remove silicon ingot top by a cutter; Its two, operation easier is large, needs to adjust steel wire, and there is the puzzlement of broken string; Its three, equipment investment fund is large, and operating cost is high.Therefore, need a kind of special novel lathe equipment badly, meet the cutting of the nonstandard silicon ingot of different size large scale, simple to operate, to reduce input cost, reduce labor cost, enhance productivity.
Summary of the invention
1. the utility model technical problem that will solve
The purpose of this utility model to be to overcome in prior art G6 and above size silicon ingot in photovoltaic industry and cannot integral cutting to go to push up or the deficiency of the side's of cuing open operation, provide a kind of large scale silicon ingot cutting off machine, adopt the technical solution of the utility model, can realize going top or the side's of cuing open operation to the integral cutting of G6 in photovoltaic industry and above size silicon ingot, structure is simple, simple to operate, constant product quality, reduce operating cost, production security is high.
2. technical scheme
For achieving the above object, the technical scheme that the utility model provides is:
A kind of large scale silicon ingot cutting off machine of the present utility model, comprises support, described support is provided with outer workbench, be positioned at the workbench inside outer workbench and be positioned at inside workbench and can along the saw bow of support transverse shifting; Described outer workbench is provided with outer Workpiece clamping device, and this outer Workpiece clamping device is connected with outer workbench by the line slideway auxiliary longitudinally arranged; Described interior workbench is provided with interior Workpiece clamping device; Described saw bow is connected with support by the line slideway auxiliary of feed system and horizontally set; Described saw bow is provided with transmission system, device for tensioning saw blade and saw blade guiding device; Described device for tensioning saw blade is provided with the pressure sensor for carrying out pressure monitoring and disconnected saw warning.
Further, the top of described support is provided with just to aim at the infrared tool setting lamp of sawing position.
Further, described transmission system comprises mair motor, driven by mair motor and be positioned at the active roller box of saw bow lower end and driven by active roller box and be positioned at the driven roller box of saw bow upper end, and the driving wheel in described active roller box is connected by saw band with the driven pulley in driven roller box.
Further, described device for tensioning saw blade comprises connecting axle, tensioning slide block, tensioning slide and telescopic oil cylinder, one end of described connecting axle is connected with the driven pulley in driven roller box, and the other end of this connecting axle is connected with the tensioning slide block be installed in tensioning slide; Described tensioning slide block is connected with the piston rod of the telescopic oil cylinder being arranged on saw bow top; Above-mentioned pressure sensor is arranged at the top of tensioning slide block.
Further, described saw blade guiding device comprises lower guide pad and moveable upper guider, and described upper guider comprises the telescopic oil cylinder be arranged on saw bow and the upper guide pad be connected with the piston rod of telescopic oil cylinder.
Further, described feed system comprises the ballscrew nut fitting for driving saw bow to move, and this ballscrew nut fitting is driven by servomotor and reductor.
Further, described interior Workpiece clamping device and the grip vice of outer Workpiece clamping device all for being driven by telescopic oil cylinder.
3. beneficial effect
The technical scheme adopting the utility model to provide, compared with existing known technology, has following beneficial effect:
(1) a kind of large scale silicon ingot cutting off machine of the present utility model, its support is provided with outer workbench, is positioned at the workbench inside outer workbench and is positioned at inside workbench and can along the saw bow of support transverse shifting, the composition of domestic and foreign work platform and saw bow can meet photovoltaic industry G6 and above large scale silicon ingot integral cutting cannot go top or the side's of cuing open operation;
(2) a kind of large scale silicon ingot cutting off machine of the present utility model, its outer workbench is provided with outer Workpiece clamping device, interior workbench is provided with interior Workpiece clamping device, interior Workpiece clamping device and the grip vice of outer Workpiece clamping device all for being driven by telescopic oil cylinder, structure is simple, easy to operate, to guarantee photovoltaic industry G6 and the clamping of above large scale silicon ingot firmly;
(3) a kind of large scale silicon ingot cutting off machine of the present utility model, its outer Workpiece clamping device is connected with outer workbench by the line slideway auxiliary longitudinally arranged, and Non-follow control conveying workpieces is easy to operate;
(4) a kind of large scale silicon ingot cutting off machine of the present utility model, its saw bow is connected with support by the line slideway auxiliary of feed system and horizontally set, feed system comprises the ballscrew nut fitting for driving saw bow to move, this ballscrew nut fitting is driven by servomotor and reductor, ball screw is driven by servomotor and reductor, then drive saw bow on line slideway auxiliary, do feeding, F.F., rapid-return motion, realize the steady feeding of saw bow;
(5) a kind of large scale silicon ingot cutting off machine of the present utility model, its saw bow is provided with transmission system, transmission system comprises mair motor, driven by mair motor and be positioned at the active roller box of saw bow lower end and driven by active roller box and be positioned at the driven roller box of saw bow upper end, driving wheel initiatively in roller box is connected by saw band with the driven pulley in driven roller box, structure is simple, easy to operate, main purpose is to drive saw blade to rotate, and carries out sawing operation;
(6) a kind of large scale silicon ingot cutting off machine of the present utility model, its saw bow is provided with device for tensioning saw blade, device for tensioning saw blade is provided with the pressure sensor for carrying out pressure monitoring and disconnected saw warning, a suitable cutting running tension whether is tensioned to for detecting saw band, ensure the saw band broken belt problem that saw band can not produce because of tension, there is the problem of wavy surface in the cutting swing that also can not produce because crossing pine or product, production security is high;
(7) a kind of large scale silicon ingot cutting off machine of the present utility model, its device for tensioning saw blade comprises connecting axle, tensioning slide block, tensioning slide and telescopic oil cylinder, one end of connecting axle is connected with the driven pulley in driven roller box, the other end of this connecting axle is connected with the tensioning slide block be installed in tensioning slide, tensioning slide block is connected with the piston rod of the telescopic oil cylinder being arranged on saw bow top, structure is simple, easy to operate, can by saw band with a suitable power tensioning on the driven wheel, to carry out sawing operation;
(8) a kind of large scale silicon ingot cutting off machine of the present utility model, its saw bow is provided with saw blade guiding device, saw blade guiding device comprises lower guide pad and moveable upper guider, play a part guiding, guarantee constant product quality, and moveable upper guider can adapt to the change of sawing height, ensure sawing precision;
(9) a kind of large scale silicon ingot cutting off machine of the present utility model, the top of its support is provided with just to aim at the infrared tool setting lamp of sawing position, saw band can be projected on workpiece and form a red line, and then convenient aligning sawing position, guarantee constant product quality.
Accompanying drawing explanation
Fig. 1 is the front view of a kind of large scale silicon ingot cutting off machine of the present utility model;
Fig. 2 is the side view of a kind of large scale silicon ingot cutting off machine of the present utility model;
Fig. 3 is the top view of a kind of large scale silicon ingot cutting off machine of the present utility model;
Fig. 4 is the structural representation of device for tensioning saw blade in the utility model.
Label declaration in schematic diagram: 1, support; 2, saw bow; 3, outer workbench; 4, interior workbench; 5, device for tensioning saw blade; 51, connecting axle; 52, tensioning slide block; 53, tensioning slide; 54, pressure sensor; 6, mair motor; 7, upper guider; 8, lower guide pad; 9, active roller box; 10, driven roller box; 11, outer Workpiece clamping device; 12, line slideway auxiliary; 13, interior Workpiece clamping device; 14, saw band.
Detailed description of the invention
For understanding content of the present utility model further, in conjunction with the accompanying drawings and embodiments the utility model is described in detail.
Embodiment
Composition graphs 1, Fig. 2 and Fig. 3, a kind of large scale silicon ingot cutting off machine of the present embodiment, comprise support 1, support 1 is provided with outer workbench 3, be positioned at the workbench 4 inside outer workbench 3 and be positioned at inside workbench 4 and can along the saw bow 2 of support 1 transverse shifting, in the present embodiment, saw bow 2 adopts quality steel plate to be welded, process through Ageing Treatment, interior workbench 4 and outer workbench 3 adopt Plate Welding to form, process through Ageing Treatment, there is high strength, can guarantee that workpiece is processed above being placed in safely, and saw bow 2, interior workbench 4 and outer workbench 3 can form the super large sawing ability of throat depth 1000mm × height 650mm × stroke 1500mm, and then meet photovoltaic industry G6 and above large scale silicon ingot and integral cutting cannot go top or the side's of cuing open operation, between interior workbench 4 and outer workbench 3, moveable anti-down block seat is installed in addition, the sawing of different-thickness workpiece can be adapted to, prevent the finished product side after silicon ingot sawing from falling, affect sawing precision and damage saw band 14, outer workbench 3 is provided with outer Workpiece clamping device 11, and this outer Workpiece clamping device 11 is connected with outer workbench 3 by the line slideway auxiliary 12 longitudinally arranged, and Non-follow control conveying workpieces is easy to operate, interior workbench 4 is provided with interior Workpiece clamping device 13, Workpiece clamping device 13 and the grip vice of outer Workpiece clamping device 11 all for being driven by telescopic oil cylinder in the present embodiment, adopt the mode of Bidirectional centering clamping, can prevent from causing location mobile because Workpiece clamping face does not affect moving of pay-off of clamping at ordinary times, and grip vice face is provided with politef soft board, prevent from crushing workpiece, this interior Workpiece clamping device 13 and outer Workpiece clamping device 11 are all provided with clamping force detection module, guarantee suitable clamping force accurately clamping silicon ingot, product tension can not be caused and cracked or collapse limit, also silicon ingot can not be caused not clamping and cut displacement, saw bow 2 is connected with support 1 by the line slideway auxiliary 12 of feed system and horizontally set, feed system comprises the ballscrew nut fitting for driving saw bow 2 to move, this ballscrew nut fitting is driven by servomotor and reductor, ball screw is driven by servomotor and reductor, then drive saw bow 2 to do feeding, F.F., rapid-return motion on line slideway auxiliary 12, realize the steady feeding of saw bow 2, saw bow 2 is provided with transmission system, device for tensioning saw blade 5 and saw blade guiding device, transmission system comprises mair motor 6, driven by mair motor 6 and be positioned at the active roller box 9 of saw bow 2 lower end and driven by active roller box 9 and be positioned at the driven roller box 10 of saw bow 2 upper end, driving wheel initiatively in roller box 9 is connected by saw band 14 with the driven pulley in driven roller box 10, structure is simple, easy to operate, main purpose is to drive saw band 14 to rotate, carrying out sawing operation, saw blade guiding device comprises lower guide pad 8 and moveable upper guider 7, play a part guiding, guarantee constant product quality, upper guider 7 comprises the telescopic oil cylinder be arranged on saw bow 2 and the upper guide pad be connected with the piston rod of telescopic oil cylinder, the change of sawing height can be adapted to, ensure sawing precision, device for tensioning saw blade 5 (shown in Figure 4) comprises connecting axle 51, tensioning slide block 52, tensioning slide 53 and telescopic oil cylinder, one end of connecting axle 51 is connected with the driven pulley in driven roller box 10, the other end of this connecting axle 51 is connected with the tensioning slide block 52 be installed in tensioning slide 53, tensioning slide block 52 is connected with the piston rod of the telescopic oil cylinder being arranged on saw bow 2 top, structure is simple, easy to operate, can by saw band 14 with a suitable power tensioning on the driven wheel, to carry out sawing operation, device for tensioning saw blade 5 is provided with the pressure sensor 54 for carrying out pressure monitoring and disconnected saw warning, a suitable cutting running tension whether is tensioned to for detecting saw band 14, ensure the saw band 14 broken belt problem that saw band 14 can not produce because of tension, there is the problem of wavy surface in the cutting swing that also can not produce because crossing pine or product, production security is high, the top of support 1 is provided with just to aim at the infrared tool setting lamp of sawing position, saw band 14 can be projected on workpiece and form a red line, and then convenient aligning sawing position, there will be and waste the Job readiness time because of infrared tool setting, can not cut tiltedly because of product in cutting process or damage, quality can be guaranteed, and product defect rate is low.
A kind of large scale silicon ingot cutting off machine of the present utility model, can realize going top or the side's of cuing open operation to the integral cutting of G6 in photovoltaic industry and above size silicon ingot, structure is simple, and simple to operate, constant product quality, reduces operating cost, and production security is high.
Schematically above be described the utility model and embodiment thereof, this description does not have restricted, and also just one of the embodiment of the present utility model shown in accompanying drawing, actual structure is not limited thereto.So, if those of ordinary skill in the art enlightens by it, when not departing from the utility model and creating aim, design the frame mode similar to this technical scheme and embodiment without creationary, protection domain of the present utility model all should be belonged to.
Claims (7)
1. a large scale silicon ingot cutting off machine, it is characterized in that: comprise support (1), described support (1) be provided with outer workbench (3), be positioned at outer workbench (3) inner side workbench (4) and to be positioned at inside workbench (4) and can along the saw bow (2) of support (1) transverse shifting; Described outer workbench (3) is provided with outer Workpiece clamping device (11), and this outer Workpiece clamping device (11) is connected with outer workbench (3) by the line slideway auxiliary (12) longitudinally arranged; Described interior workbench (4) is provided with interior Workpiece clamping device (13); Described saw bow (2) is connected with support (1) by the line slideway auxiliary (12) of feed system and horizontally set; Described saw bow (2) is provided with transmission system, device for tensioning saw blade (5) and saw blade guiding device; Described device for tensioning saw blade (5) is provided with the pressure sensor (54) for carrying out pressure monitoring and disconnected saw warning.
2. a kind of large scale silicon ingot cutting off machine according to claim 1, is characterized in that: the top of described support (1) is provided with just to aim at the infrared tool setting lamp of sawing position.
3. a kind of large scale silicon ingot cutting off machine according to claim 2, it is characterized in that: described transmission system comprises mair motor (6), driven and be positioned at the active roller box (9) of saw bow (2) lower end and driven by active roller box (9) and be positioned at the driven roller box (10) of saw bow (2) upper end by mair motor (6), and the driving wheel in described active roller box (9) is connected by saw band (14) with the driven pulley in driven roller box (10).
4. a kind of large scale silicon ingot cutting off machine according to claim 3, it is characterized in that: described device for tensioning saw blade (5) comprises connecting axle (51), tensioning slide block (52), tensioning slide (53) and telescopic oil cylinder, one end of described connecting axle (51) is connected with the driven pulley in driven roller box (10), and the other end of this connecting axle (51) is connected with the tensioning slide block (52) be installed in tensioning slide (53); Described tensioning slide block (52) is connected with the piston rod of the telescopic oil cylinder being arranged on saw bow (2) top; Above-mentioned pressure sensor (54) is arranged at the top of tensioning slide block (52).
5. a kind of large scale silicon ingot cutting off machine according to claim 4, it is characterized in that: described saw blade guiding device comprises lower guide pad (8) and moveable upper guider (7), and described upper guider (7) comprises the telescopic oil cylinder be arranged on saw bow (2) and the upper guide pad be connected with the piston rod of telescopic oil cylinder.
6. a kind of large scale silicon ingot cutting off machine according to claim 5, is characterized in that: described feed system comprises the ballscrew nut fitting for driving saw bow (2) to move, and this ballscrew nut fitting is driven by servomotor and reductor.
7. a kind of large scale silicon ingot cutting off machine according to claim 6, is characterized in that: described interior Workpiece clamping device (13) and outer Workpiece clamping device (11) grip vice all for being driven by telescopic oil cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520228282.0U CN204604619U (en) | 2015-04-15 | 2015-04-15 | A kind of large scale silicon ingot cutting off machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520228282.0U CN204604619U (en) | 2015-04-15 | 2015-04-15 | A kind of large scale silicon ingot cutting off machine |
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| Publication Number | Publication Date |
|---|---|
| CN204604619U true CN204604619U (en) | 2015-09-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520228282.0U Expired - Fee Related CN204604619U (en) | 2015-04-15 | 2015-04-15 | A kind of large scale silicon ingot cutting off machine |
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| Country | Link |
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| CN (1) | CN204604619U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106985298A (en) * | 2017-05-31 | 2017-07-28 | 镇江环太硅科技有限公司 | A kind of diamond wire cutting machine alignment device and its application process |
| CN109656190A (en) * | 2018-04-12 | 2019-04-19 | 佛山金皇宇机械实业有限公司 | A kind of machining path optimization being automatically integrating equipment based on aluminum profile |
-
2015
- 2015-04-15 CN CN201520228282.0U patent/CN204604619U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106985298A (en) * | 2017-05-31 | 2017-07-28 | 镇江环太硅科技有限公司 | A kind of diamond wire cutting machine alignment device and its application process |
| CN109656190A (en) * | 2018-04-12 | 2019-04-19 | 佛山金皇宇机械实业有限公司 | A kind of machining path optimization being automatically integrating equipment based on aluminum profile |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: Jintan District Yao town eging road 213200 Jiangsu city of Changzhou Province, No. 99 Patentee after: Changzhou Sheng continued Amperex Technology Limited Address before: Eging Lu Yao Tang town of Jintan city in Jiangsu province Changzhou City, No. 99, 213200 Patentee before: Changzhou Xu Sheng silicon materials company limited |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20161230 Address after: Huang Wan Zhen Xian Xia Road Haining City, Jiaxing City, Zhejiang Province, No. 122 factory vistra 314400 Patentee after: Haining Sheng continued Amperex Technology Limited Address before: Jintan District Yao town eging road 213200 Jiangsu city of Changzhou Province, No. 99 Patentee before: Changzhou Sheng continued Amperex Technology Limited |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150902 Termination date: 20210415 |