CN204602396U - A kind of combined type blanking sorting equipment - Google Patents
A kind of combined type blanking sorting equipment Download PDFInfo
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- CN204602396U CN204602396U CN201420855303.7U CN201420855303U CN204602396U CN 204602396 U CN204602396 U CN 204602396U CN 201420855303 U CN201420855303 U CN 201420855303U CN 204602396 U CN204602396 U CN 204602396U
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- magnetic roller
- magnetic
- chain
- upper strata
- upper conveyor
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- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 11
- 239000010935 stainless steel Substances 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 239000002131 composite material Substances 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000010812 mixed waste Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种主要应用于大型冲床及冲压生产线加工的片状、条状的磁性与非磁性落料的分离、输送、回收装置，具体的涉及一种复合式落料分拣装置，属于机械加工辅机领域。 The utility model relates to a device for separating, conveying and recovering sheet-shaped and strip-shaped magnetic and non-magnetic blanking, which is mainly used in large-scale punching machines and stamping production lines, in particular to a composite blanking sorting device, belonging to The field of machining auxiliary equipment.
背景技术 Background technique
目前我国主要金属资源存在三方面的突出问题：一是现有矿产资源储量保障程度低，铜资源严重不足，对国外的依赖度增加；二是可供利用的后备资源不多；三是有色金属矿山关闭加快，开采难度加大。因此金属材料的分类回收及利用尤为重要。 At present, there are three outstanding problems in my country's main metal resources: first, the existing mineral resource reserves are low, copper resources are seriously insufficient, and the dependence on foreign countries is increasing; second, there are not many reserve resources available; third, non-ferrous metals The closure of mines has accelerated and mining has become more difficult. Therefore, the classification, recycling and utilization of metal materials is particularly important.
现有的分离装置主要是小型的，安装在地面之上，分离的物料局限性大，并且只适合在地上安装工作；遇到十几米长的地沟安装或大型机床排屑时难度大，功能实现困难，且结构复杂成本高。而现有的冲床及冲压生产线加工后的落料主要是通过输送机将其排到指定位置进行收拢，仅仅解决了落料的回收问题。输送带传送，解决了人工清扫、回收效率低，现场凌乱的难题，但是没有涉及磁性与非磁性的落料的分离，尤其是有磁性的金属与无磁性金属的分离，如：铜与铁的分离、输送。 The existing separation devices are mainly small, installed on the ground, and the separated materials have great limitations, and are only suitable for installation on the ground; it is difficult to install in trenches more than ten meters long or to remove chips from large machine tools, and the function is realized Difficult, and the structure is complicated and the cost is high. And the blanking after the processing of existing punch presses and stamping production lines is mainly to be discharged to the designated position by the conveyor for gathering, which only solves the recycling problem of blanking. Conveyor belt transmission solves the problems of manual cleaning, low recovery efficiency, and messy site, but it does not involve the separation of magnetic and non-magnetic blanking, especially the separation of magnetic and non-magnetic metals, such as copper and iron. Separation and delivery.
为此，提供一种复合式落料分拣装置，是本实用新型研究的目的。 For this reason, it is the purpose of this utility model to provide a compound type blanking and sorting device.
实用新型内容 Utility model content
为克服现有技术的不足，本实用新型提供一种复合式落料分拣装置，解决大型冲床及冲压生产线加工的片状、条状的磁性与非磁性落料的分离、输送问题，达到了复合化的金属、非金属回收利用的效果。 In order to overcome the deficiencies of the prior art, the utility model provides a composite blanking sorting device, which solves the problem of separation and transportation of sheet-shaped and strip-shaped magnetic and non-magnetic blanks processed by large punches and stamping production lines, and achieves The effect of composite metal and non-metal recycling.
一种复合式落料分拣装置，包括：底层输送机、混合落料口、上层输送机、磁性辊筒、磁性落料收集箱和非磁性落料收集箱； A composite blanking sorting device, comprising: a bottom conveyor, a mixed blanking port, an upper conveyor, a magnetic roller, a magnetic blanking collection box and a non-magnetic blanking collection box;
所述的底层输送机由底层输送马达驱动底层输送链进行运转；所述的底层输送链上分段设置有挡板Ⅰ； The bottom conveyor is driven by the bottom conveyor motor to run the bottom conveyor chain; the bottom conveyor chain is provided with baffles I in sections;
所述的上层输送机由上层输送马达驱动上层输送链进行运转；所述的上层输送链上分段设置有挡板Ⅱ； The upper conveyor is driven by the upper conveyor motor to run the upper conveyor chain; the upper conveyor chain is segmented with baffles II;
所述的磁性辊筒由上层输送机双排链轮通过传动链带动磁性辊筒上的磁性辊筒链轮旋转，所述的上层输送机双排链轮通过连接驱动上层输送机尾部传动轴旋转；所述的磁性辊筒链轮通过连接驱动磁性辊筒传动轴旋转；所述的磁性辊筒的外圆面安装不锈钢圆筒，所述的不锈钢圆筒的内壁处按圆周分布扇形磁铁。 The magnetic rollers are driven by the double-row sprockets of the upper conveyor through the transmission chain to rotate the magnetic roller sprockets on the magnetic rollers, and the double-row sprockets of the upper conveyor drive the tail drive shaft of the upper conveyor to rotate through the connection The magnetic roller sprocket is connected to drive the magnetic roller transmission shaft to rotate; the outer surface of the magnetic roller is equipped with a stainless steel cylinder, and the inner wall of the stainless steel cylinder is distributed with fan-shaped magnets on the circumference.
所述的磁性辊筒旋转面与上层输送机之间设置有磁性辊筒刮屑板。 A magnetic roller scraping plate is arranged between the rotating surface of the magnetic roller and the upper conveyor.
所述的底层输送链上方设置有底层输送机限位板。 A bottom conveyor limiting plate is arranged above the bottom conveying chain.
本实用新型的有益效果是：可安装在地沟深处进行使用，结构简单、安装方便；提高资源利用率、降低成本；维护清理方便、减少人工劳动。 The beneficial effects of the utility model are: it can be installed in the deep trench for use, the structure is simple, and the installation is convenient; the resource utilization rate is improved, the cost is reduced; the maintenance and cleaning are convenient, and the manual labor is reduced.
附图说明 Description of drawings
图1为本实用新型装置示意图； Fig. 1 is a schematic diagram of the utility model device;
图2为上层输送机与磁性辊筒结构示意图。 Figure 2 is a schematic diagram of the structure of the upper conveyor and magnetic rollers.
其中：底层输送机1、混合落料口2、底层输送机限位板3、磁性辊筒链轮4、磁性辊筒5、传送链6、磁性辊筒刮屑板7、上层输送机双排链轮8、挡板Ⅰ9、上层输送机10、挡板Ⅱ11、底层输送机马达12、上层输送机马达13、磁性落料收集箱14、非磁性落料收集箱15、不锈钢圆筒16、磁性辊筒传动轴17、上层输送机尾部传动轴18、上层输送链19、底层输送链20、扇形磁铁21。 Among them: Bottom conveyor 1, Mixing discharge port 2, Bottom conveyor limit plate 3, Magnetic roller sprocket 4, Magnetic roller 5, Conveyor chain 6, Magnetic roller scraping plate 7, Upper conveyor double row Sprocket 8, baffle Ⅰ 9, upper conveyor 10, baffle Ⅱ 11, bottom conveyor motor 12, upper conveyor motor 13, magnetic blanking collection box 14, non-magnetic blanking collection box 15, stainless steel cylinder 16, magnetic Roller drive shaft 17, upper conveyor tail end drive shaft 18, upper conveyor chain 19, bottom conveyor chain 20, sector magnet 21.
具体实施方式 Detailed ways
下面结合附图1、附图2对本实用新型做进一步分析。 Below in conjunction with accompanying drawing 1, accompanying drawing 2 the utility model is further analyzed.
如图1、2所示，一种复合式落料分拣装置包括：底层输送机1、混合落料口2、上层输送机10、磁性辊筒5、磁性落料收集箱14和非磁性落料收集箱15；底层输送机1由底层输送马达12驱动底层输送链20进行运转；底层输送链20上分段设置有挡板Ⅰ9；上层输送机10由上层输送马达13驱动上层输送链19进行运转；上层输送链19上分段设置有挡板Ⅱ11；磁性辊筒5由上层输送机双排链轮8通过传动链6带动磁性辊筒5上的磁性辊筒链轮4旋转，上层输送机双排链轮8通过连接驱动上层输送机尾部传动轴18旋转；磁性辊筒链轮4通过连接驱动磁性辊筒传动轴17旋转；磁性辊筒5的外圆面安装不锈钢圆筒16，不锈钢圆筒16的内壁处按圆周分布扇形磁铁21；磁性辊筒5旋转面与上层输送机10之间设置有磁性辊筒刮屑板7。底层输送链20上方设置有底层输送机限位板3。 As shown in Figures 1 and 2, a composite blanking and sorting device includes: a bottom conveyor 1, a mixed blanking port 2, an upper conveyor 10, a magnetic roller 5, a magnetic blanking collection box 14 and a non-magnetic blanking The material collection box 15; the bottom conveyor 1 is driven by the bottom conveyor motor 12 to run the bottom conveyor chain 20; the bottom conveyor chain 20 is provided with baffles I9 in sections; running; the upper conveyor chain 19 is provided with a baffle Ⅱ 11 in sections; the magnetic roller 5 is driven by the upper conveyor double-row sprocket 8 through the transmission chain 6 to rotate the magnetic roller sprocket 4 on the magnetic roller 5, and the upper conveyor The double-row sprocket 8 is connected to drive the tail drive shaft 18 of the upper conveyor to rotate; the magnetic roller sprocket 4 is connected to drive the magnetic roller drive shaft 17 to rotate; the outer surface of the magnetic roller 5 is installed with a stainless steel cylinder 16, a stainless steel Fan-shaped magnets 21 are distributed on the inner wall of the cylinder 16; a magnetic roller scraping plate 7 is arranged between the rotating surface of the magnetic roller 5 and the upper conveyor 10. A bottom conveyor limit plate 3 is arranged above the bottom conveyor chain 20 .
具体的工作过程如下：机床冲压后的混合废料由混合落料口2导入底层输送机1中的输送链20上，废料则通过底层输送机1的运转进行输送，当输送到磁性辊筒5的附近处，磁性废料被磁性辊筒5中内置的扇形磁铁21吸附在不锈钢圆筒16上；磁性辊筒传动轴17旋转带动不锈钢圆筒16上吸附的磁性落料旋转至磁性辊筒刮屑板7处，被磁性辊筒刮屑板7刮下并导入上层输送机10中的上层输送链19上，由上层输送链19输送至磁性落料收集箱14中；非磁性落料则通过底层输送链20一直输送至非磁性落料收集箱15中。 The specific working process is as follows: the mixed waste after machine tool stamping is introduced into the conveying chain 20 in the bottom conveyor 1 by the mixed blanking port 2, and the waste is transported by the operation of the bottom conveyor 1, when it is transported to the magnetic roller 5 In the vicinity, the magnetic waste is adsorbed on the stainless steel cylinder 16 by the fan-shaped magnet 21 built in the magnetic roller 5; the rotation of the magnetic roller drive shaft 17 drives the magnetic blanking adsorbed on the stainless steel cylinder 16 to rotate to the magnetic roller scraping plate 7, scraped off by the magnetic roller scraping plate 7 and introduced to the upper conveyor chain 19 in the upper conveyor 10, and transported by the upper conveyor chain 19 to the magnetic blanking collection box 14; non-magnetic blanking is conveyed through the bottom layer The chain 20 is conveyed all the way to the non-magnetic scrap collection box 15 .
为了避免非磁性落料将磁性落料压在底下造成磁性辊筒5吸不上磁性落料，在底层输送链20的上方设置底层输送机限位板3；大量堆在一起的、高出的废料有底层输送机限位板3挡住，只留到磁性辊筒5可以吸附到的距离。 In order to prevent the non-magnetic blanking from pressing the magnetic blanking to the bottom and causing the magnetic roller 5 to not absorb the magnetic blanking, the bottom conveyor limit plate 3 is set above the bottom conveyor chain 20; The waste material is blocked by the limit plate 3 of the bottom conveyor, and only stays to the distance that the magnetic roller 5 can absorb.
为了提高输送效率，在底层输送链20与上层输送链19上分别焊接挡板Ⅰ9和挡板Ⅱ11；在输送链爬坡向上输送时，废料会由于重力向下滑落，此时挡板Ⅰ9和挡板Ⅱ11将滑落的废料挡在一定位置，避免下滑。 In order to improve the conveying efficiency, the baffle plate I9 and the baffle plate II11 are respectively welded on the bottom conveyor chain 20 and the upper conveyor chain 19; Plate II 11 blocks the falling waste in a certain position to avoid sliding.
为了精简结构，方便维护，降低成本，上层输送机10与磁性辊筒5由链条链轮啮合的传动方式共用上层输送机马达13。 In order to simplify the structure, facilitate maintenance, and reduce costs, the upper conveyor motor 13 is shared by the transmission mode in which the upper conveyor 10 and the magnetic roller 5 are engaged by a chain sprocket.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420855303.7U CN204602396U (en) | 2014-12-30 | 2014-12-30 | A kind of combined type blanking sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420855303.7U CN204602396U (en) | 2014-12-30 | 2014-12-30 | A kind of combined type blanking sorting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN204602396U true CN204602396U (en) | 2015-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420855303.7U Expired - Lifetime CN204602396U (en) | 2014-12-30 | 2014-12-30 | A kind of combined type blanking sorting equipment |
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| Country | Link |
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| CN (1) | CN204602396U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104525368A (en) * | 2014-12-30 | 2015-04-22 | 宁夏共享机床辅机有限公司 | Composite feeding and sorting device |
| CN109926193A (en) * | 2019-04-15 | 2019-06-25 | 西安海天建材有限公司 | A kind of broken sorting Integrated Processing Unit for building waste |
-
2014
- 2014-12-30 CN CN201420855303.7U patent/CN204602396U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104525368A (en) * | 2014-12-30 | 2015-04-22 | 宁夏共享机床辅机有限公司 | Composite feeding and sorting device |
| CN109926193A (en) * | 2019-04-15 | 2019-06-25 | 西安海天建材有限公司 | A kind of broken sorting Integrated Processing Unit for building waste |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150902 |