CN204602245U - A kind of hulling machine - Google Patents

A kind of hulling machine Download PDF

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Publication number
CN204602245U
CN204602245U CN201520218313.4U CN201520218313U CN204602245U CN 204602245 U CN204602245 U CN 204602245U CN 201520218313 U CN201520218313 U CN 201520218313U CN 204602245 U CN204602245 U CN 204602245U
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China
Prior art keywords
oats
rotating shaft
centrifugal disc
centrifugal pan
hulling machine
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Expired - Fee Related
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CN201520218313.4U
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Chinese (zh)
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郭卫松
吴兆波
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Jiangsu Zhengding Intelligent Equipment Co ltd
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Positive Ancient Cooking Vessel Intelligence Equipment Ltd Yangzhou
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Abstract

本实用新型公开了一种脱壳机。该脱壳机包括桶体,设置在桶体上部的离心盘,所述的离心盘的轴心固接有与动力装置连接的转轴,转轴与桶体轴接,所述的离心盘包括设置在轴心处的进料口,在进料口的周围设置有通向离心盘外周面的通道,在离心盘周面的外侧设置有与桶体固接的冲击环,该通道的出口对着冲击环。燕麦由进料口进入离心盘内侧,离心盘在转轴的带动下旋转,燕麦在离心力的作用下由通道向离心盘外侧滑移,燕麦从出口高速飞出撞击在冲击环上,将燕麦外侧的壳体撞碎,对燕麦实现了脱壳处理,脱壳效果好,减少了燕麦的破损率,其脱壳效率得到了提高。

The utility model discloses a sheller. The shelling machine includes a barrel body, a centrifugal disc arranged on the upper part of the barrel body, the shaft center of the centrifugal disc is fixedly connected with a rotating shaft connected to the power device, and the rotating shaft is connected to the barrel body, and the centrifugal disc includes a The feed port at the center of the shaft is provided with a channel leading to the outer peripheral surface of the centrifugal disc around the feed port, and an impact ring fixed to the barrel is provided outside the peripheral surface of the centrifugal disc, and the outlet of the channel faces the impact ring. Oats enter the inner side of the centrifugal disc from the feed port, and the centrifugal disc rotates under the drive of the rotating shaft. Under the action of centrifugal force, the oats slide from the channel to the outer side of the centrifugal disc, and the oats fly out from the outlet at high speed and hit the impact ring, and the oats on the outer side of the oats are The shell is smashed, and the oats are shelled, and the shelling effect is good, the damage rate of the oats is reduced, and the shelling efficiency is improved.

Description

一种脱壳机a shelling machine

技术领域 technical field

本实用新型涉及一种麦片生产设备,尤其是涉及燕麦的脱壳机。 The utility model relates to an oatmeal production equipment, in particular to an oat shelling machine.

背景技术 Background technique

随着人们生活水平的提高,对健康钦食提出越来越高的要求,燕麦片富含很高的善食纤维,逐渐被国内人们所接受与亲睐,但是国内燕麦片的生产设备却相当少且不成熟,所以对高品质、高效率的燕麦加工设备越来越重视。 With the improvement of people's living standards, higher and higher requirements are put forward for healthy food. Oatmeal is rich in high food-friendly fiber and is gradually accepted and favored by domestic people. However, the production equipment of domestic oatmeal is quite Fewer and immature, so more and more attention is paid to high-quality, high-efficiency oat processing equipment.

目前燕麦加工工艺中,燕麦的脱壳主要依靠,碾压去壳,但是这种方式,使得脱壳效率低,脱壳不干净,物料破碎率较高。现有燕麦脱壳设备,由于物料颗粒大小不均,碾压间隙难以控制,太大脱不干净,太小会碾碎物料,导致后续的分选,筛分困难。 In the current oat processing technology, the shelling of oats mainly relies on rolling and shelling, but this method makes the shelling efficiency low, the shelling is not clean, and the material breakage rate is high. The existing oat shelling equipment is difficult to control the rolling gap due to the uneven particle size of the material. If it is too large, it will not be cleaned, and if it is too small, the material will be crushed, resulting in difficulty in subsequent sorting and screening.

寻找结构合理、脱壳效果好,减少物料破碎的脱壳机,这一直是本申请人致力研究的内容之一。 Looking for a sheller with reasonable structure, good shelling effect, and reduced material fragmentation has always been one of the contents of the applicant's research.

实用新型内容 Utility model content

本实用新型的目的是针对现有技术存在的不足,提供一种结构合理,脱壳效果好,物料破损率低的脱壳机。 The purpose of the utility model is to provide a shelling machine with reasonable structure, good shelling effect and low material damage rate aiming at the deficiencies in the prior art.

为实现上述目的,本实用新型采用的技术方案是: For realizing above-mentioned object, the technical scheme that the utility model adopts is:

一种脱壳机,包括桶体,设置在桶体上部的离心盘,所述的离心盘的轴心固接有与动力装置连接的转轴,转轴与桶体轴接,所述的离心盘包括设置在轴心处的进料口,在进料口的周围设置有通向离心盘外周面的通道,在离心盘周面的外侧设置有与桶体固接的冲击环,该通道的出口对着冲击环。燕麦由进料口进入离心盘内侧,离心盘在转轴的带动下旋转,燕麦在离心力的作用下由通道向离心盘外侧滑移,燕麦从出口高速飞出撞击在冲击环上,将燕麦外侧的壳体撞碎,对燕麦实现了脱壳处理。 A shelling machine, comprising a barrel body, a centrifugal disc arranged on the upper part of the barrel body, the axis of the centrifugal disc is fixedly connected with a rotating shaft connected with a power device, and the rotating shaft is axially connected with the barrel body, and the centrifugal disc includes The feeding port is set at the center of the shaft, and a channel leading to the outer peripheral surface of the centrifugal disc is arranged around the feeding port, and an impact ring fixedly connected with the barrel is arranged on the outer side of the centrifugal disc peripheral surface, and the outlet of the channel is opposite to Wear the shock ring. Oats enter the inner side of the centrifugal disc from the feed port, and the centrifugal disc rotates under the drive of the rotating shaft. Under the action of centrifugal force, the oats slide from the channel to the outer side of the centrifugal disc, and the oats fly out from the outlet at high speed and hit the impact ring, and the oats on the outer side of the oats are The shell is crushed, and the oats are dehulled.

所述冲击环的内壁为锥面,锥面的直径尺寸是上小下大。冲击环与离心盘的间隙是上小下大,便于燕麦下落,避免了燕麦和壳体向上飞出。 The inner wall of the impact ring is a conical surface, and the diameter of the conical surface is small at the top and large at the bottom. The gap between the impact ring and the centrifugal disc is small at the top and large at the bottom, which is convenient for the oats to fall and prevents the oats and the casing from flying upwards.

所述的离心盘包括设置在上侧的进料口,在离心盘的上表面和下表面之间同轴设置有圆柱形的存料腔,在存料腔的周围设置有放射状的通道。存料腔用于暂存燕麦,燕麦有足够的空间进行离心分布,使得燕麦的根部向外撞击在冲击环上。 The centrifugal disc includes a feeding port arranged on the upper side, a cylindrical material storage cavity is coaxially arranged between the upper surface and the lower surface of the centrifugal disc, and radial passages are arranged around the material storage cavity. The material storage chamber is used for temporarily storing oats, and the oats have enough space for centrifugal distribution, so that the roots of the oats impact outwards on the impact ring.

离心盘的底部通过安装座与转轴连接,所述的安装座包括设置在离心盘下部与转轴固接的轴套,在离心盘的内侧设置有压盘,压盘通过螺栓与转轴连接。 The bottom of the centrifugal disc is connected to the rotating shaft through a mounting seat, the mounting seat includes a shaft sleeve arranged at the bottom of the centrifugal disc and fixedly connected to the rotating shaft, a pressure plate is arranged inside the centrifugal disc, and the pressure plate is connected to the rotating shaft through bolts.

所述压盘中心高,周边低。离心盘中心处的离心力为零,压盘中间高避免了物理堆积在离心盘的中心处,使得物料具有离心力而向外飞出。 The center of the pressure plate is high and the periphery is low. The centrifugal force at the center of the centrifugal disc is zero, and the middle height of the pressure plate avoids physical accumulation at the center of the centrifugal disc, so that the material has centrifugal force and flies out.

所述压盘为锥形,锥尖朝上。 The pressure plate is conical, with the apex pointing up.

在桶体内安装有上下两个支架,在支架上安装有轴承座,转轴与轴承座轴接。 An upper and lower support is installed in the bucket body, a bearing seat is installed on the support, and the rotating shaft is pivotally connected with the bearing seat.

在冲击环的下侧设置有与桶体连接的储料斗,储料斗的顶部与桶体内壁连接,储料斗的底部设置有出料口。 A storage hopper connected with the barrel body is arranged on the lower side of the impact ring, the top of the storage hopper is connected with the inner wall of the barrel, and a discharge port is arranged at the bottom of the storage hopper.

在桶体的顶部设置有顶盖,顶盖的中心处设置有进料管,所述的进料管插入进料口。 A top cover is arranged on the top of the bucket body, and a feed pipe is arranged at the center of the top cover, and the feed pipe is inserted into the feed inlet.

本实用新型与现有技术相比,具有以下优点: Compared with the prior art, the utility model has the following advantages:

使用撞击原理,通道将燕麦定向加速,以一个较高的速度撞击到周边的冲击环上,由于物料自身的特性,燕麦会以根部撞击冲击环,随之燕麦的外壳会破裂、脱落,而燕麦内部芯,不直接撞击冲击环,减少了燕麦破碎的几率,本装置机构合理,脱壳效果好,且脱壳效率高。 Using the impact principle, the channel accelerates the oats in a direction, and hits the surrounding impact ring at a high speed. Due to the characteristics of the material itself, the oats will hit the impact ring with their roots, and then the shell of the oats will break and fall off. The inner core does not directly hit the impact ring, which reduces the chance of oats being broken. The mechanism of the device is reasonable, the shelling effect is good, and the shelling efficiency is high.

附图说明 Description of drawings

图1是脱壳机的结构示意图。 Fig. 1 is the structural representation of shelling machine.

图2是图1中A-A的剖视图。 Fig. 2 is a sectional view of A-A in Fig. 1 .

具体实施方式 Detailed ways

下面结合附图和具体实施方式,进一步阐明本实用新型,应理解这些实施方式仅用于说明本实用新型而不用于限制本实用新型的范围,在阅读了本实用新型之后,本领域技术人员对本实用新型的各种等价形式的修改均落于本申请所附权利要求所限定的范围。 Below in conjunction with accompanying drawing and specific embodiment, further illustrate the utility model, it should be understood that these embodiments are only used to illustrate the utility model and are not intended to limit the scope of the utility model, after reading the utility model, those skilled in the art will understand this utility model The modifications of various equivalent forms of the utility model all fall within the scope defined by the appended claims of the present application.

如图1和图2所示,脱壳机包括桶体1,在桶体内安装有上下两个支架2,在支架上安装有轴承座3,轴承座3轴接有竖直的转轴4,转轴4的底部连接有带轮,带轮通过皮带与动力装置连接。在转轴4的上部通过安装座5安装有离心盘6。离心盘6上侧与轴心同轴开设有进料口61,在离心盘的上表面与下表面之间开设有与离心盘同轴的存料腔62,存料腔用于暂存燕麦,燕麦有足够的空间进行离心分布,使得燕麦的根部向外撞击在冲击环上,存料腔的周围均布有放射状的通道63,存料腔的底部开设有通孔64。安装座5轴套51与转轴固定连接,轴套的上端穿过通孔64,轴套的台阶面处在离心盘的下侧轴向定位离心盘,离心盘通过螺钉与轴套的台阶面固定连接,在通孔的上侧安装有与轴套配合的压盘52,压盘通过中心螺栓与转轴固定连接,压盘为锥形,锥尖朝上,离心盘中心处的离心力为零,压盘中间高避免了物理堆积在离心盘的中心处,使得物料具有离心力而向外飞出。在离心盘周面的外侧设置有与桶体固接的冲击环7,通道63的出口对着冲击环。燕麦由进料口进入离心盘内侧,离心盘在转轴的带动下旋转,燕麦在离心力的作用下由通道向离心盘外侧滑移,燕麦从出口高速飞出撞击在冲击环上,将燕麦外侧的壳体撞碎,对燕麦实现了脱壳处理。冲击环7的内壁为锥面,锥面的直径尺寸是上小下大,冲击环与离心盘的间隙是上小下大,便于燕麦下落,避免了燕麦和壳体向上飞出。存料腔用于暂存燕麦,燕麦有足够的空间进行离心分布,使得燕麦的根部向外撞击在冲击环上。在冲击环7的下侧设置有与桶体内壁连接的储料斗8,储料斗8的顶部与桶体内壁连接,储料斗的底部设置有出料口。在桶体的顶部通过铰接轴铰接有顶盖9,顶盖9的中心处设置有进料管,该进料管插入进料口61。 As shown in Figure 1 and Figure 2, the shelling machine includes a barrel body 1, two supports 2 up and down are installed in the barrel body, a bearing seat 3 is installed on the support, and the bearing seat 3 shaft is connected with a vertical rotating shaft 4, the rotating shaft The bottom of 4 is connected with pulley, and pulley is connected with power unit by belt. A centrifugal disc 6 is installed on the top of the rotating shaft 4 through a mounting seat 5 . The upper side of the centrifugal disc 6 is provided with a feed inlet 61 coaxially with the axis, and a storage cavity 62 coaxial with the centrifugal disc is provided between the upper surface and the lower surface of the centrifugal disc. The storage cavity is used for temporarily storing oats. There is enough room for the oats to be distributed centrifugally, so that the roots of the oats impact outwards on the impact ring. Radial passages 63 are evenly distributed around the storage cavity, and through holes 64 are provided at the bottom of the storage cavity. Mounting seat 5 shaft sleeve 51 is fixedly connected with the rotating shaft, the upper end of the shaft sleeve passes through the through hole 64, the stepped surface of the shaft sleeve is located on the lower side of the centrifugal disc to axially position the centrifugal disc, and the centrifugal disc is fixed to the stepped surface of the shaft sleeve by screws connection, on the upper side of the through hole is installed a pressure plate 52 that matches the shaft sleeve, the pressure plate is fixedly connected with the rotating shaft through a central bolt, the pressure plate is conical, the tip of the cone is upward, the centrifugal force at the center of the centrifugal disc is zero, and the pressure The height in the middle of the disc prevents physical accumulation at the center of the centrifugal disc, making the material fly out due to centrifugal force. An impact ring 7 fixedly connected to the bucket body is arranged on the outer side of the peripheral surface of the centrifugal disc, and the outlet of the channel 63 faces the impact ring. Oats enter the inner side of the centrifugal disc from the feed port, and the centrifugal disc rotates under the drive of the rotating shaft. Under the action of centrifugal force, the oats slide from the channel to the outer side of the centrifugal disc, and the oats fly out from the outlet at high speed and hit the impact ring, and the oats on the outer side of the oats are The shell is crushed, and the oats are dehulled. The inner wall of the impact ring 7 is a conical surface, and the diameter of the conical surface is small at the top and large at the bottom, and the gap between the impact ring and the centrifugal disc is small at the top and large at the bottom, which is convenient for the oats to fall and prevents the oats and the shell from flying upwards. The material storage chamber is used for temporarily storing oats, and the oats have enough space for centrifugal distribution, so that the roots of the oats impact outwards on the impact ring. A storage hopper 8 connected to the inner wall of the barrel is arranged on the lower side of the impact ring 7, the top of the storage hopper 8 is connected to the inner wall of the barrel, and a discharge port is arranged at the bottom of the storage hopper. A top cover 9 is hinged on the top of the barrel through a hinge shaft, and a feed pipe is arranged at the center of the top cover 9 , and the feed pipe is inserted into the feed inlet 61 .

燕麦从顶盖的进料管进入下部的离心盘内,在离心盘内部的锥形压紧盘将物料均匀分布于周边进入离心盘的存料腔,燕麦在存料腔内被加速,由于离心作用,燕麦进入离心盘周边的通道,在通道内部进行直线加速,以一定的方向与速度撞击到冲击环的内壁,燕麦撞击后,以法线方向进落入储料斗中。 The oats enter the lower centrifugal disc from the feed pipe of the top cover, and the conical compacting disc inside the centrifugal disc distributes the material evenly around the periphery and enters the storage cavity of the centrifugal disc. The oats are accelerated in the storage cavity. Function, the oats enter the channel around the centrifugal disc, accelerate linearly inside the channel, and hit the inner wall of the impact ring at a certain direction and speed. After the oats hit, they fall into the storage hopper in the normal direction.

Claims (9)

1. a hulling machine, comprise staving, it is characterized in that: the centrifugal pan being arranged on staving top, the axle center of described centrifugal pan is connected with the rotating shaft be connected with power set, rotating shaft and staving are coupling, and described centrifugal pan comprises the charging aperture being arranged on axle center place, are provided with the passage leading to centrifugal pan outer peripheral face around charging aperture, have the impact ring affixed with staving in the arranged outside of centrifugal pan side face, the outlet of this passage is facing to impacting ring.
2. hulling machine according to claim 1, is characterized in that: the inwall of described impact ring is the conical surface, and the diameter dimension of the conical surface is up-small and down-big.
3. hulling machine according to claim 1, it is characterized in that: described centrifugal pan comprises the charging aperture being arranged on upside, between the upper surface and lower surface of centrifugal pan, be coaxially arranged with columniform material stock chamber, around material stock chamber, be provided with radial passage.
4. hulling machine according to claim 3, it is characterized in that: the bottom of centrifugal pan is connected with rotating shaft by mount pad, described mount pad comprises and is arranged on centrifugal pan bottom and the affixed axle sleeve of rotating shaft, and the inner side of centrifugal pan is provided with platen, and platen is connected with rotating shaft by bolt.
5. hulling machine according to claim 4, is characterized in that: described platen center is high, and periphery is low.
6. hulling machine according to claim 4, is characterized in that: described platen is taper, and cone point upward.
7. hulling machine according to claim 1, is characterized in that: in staving, be provided with upper and lower two supports, support is provided with bearing block, and rotating shaft and bearing block are coupling.
8. hulling machine according to claim 1, is characterized in that: the downside impacting ring is provided with the storage bin hopper be connected with staving, and the top of storage bin hopper is connected with inner wall of barrel, and the bottom of storage bin hopper is provided with discharging opening.
9. hulling machine according to claim 1, is characterized in that: the top of staving is provided with top cover, and the center of top cover is provided with feed pipe, and described feed pipe inserts charging aperture.
CN201520218313.4U 2015-04-13 2015-04-13 A kind of hulling machine Expired - Fee Related CN204602245U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113498866A (en) * 2021-07-19 2021-10-15 辽宁俏牌机械有限公司 Double-impeller wind-induction-free sunflower huller
CN117181341A (en) * 2023-09-08 2023-12-08 潮州市澳氏粮油食品有限公司 A high-speed centrifugal shelling separator for oats and a shelling and separation method
CN117957064A (en) * 2021-10-05 2024-04-30 布勒股份公司 Impact ring and improved shelling device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113498866A (en) * 2021-07-19 2021-10-15 辽宁俏牌机械有限公司 Double-impeller wind-induction-free sunflower huller
CN117957064A (en) * 2021-10-05 2024-04-30 布勒股份公司 Impact ring and improved shelling device
CN117181341A (en) * 2023-09-08 2023-12-08 潮州市澳氏粮油食品有限公司 A high-speed centrifugal shelling separator for oats and a shelling and separation method

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Granted publication date: 20150902