CN204597872U - A kind of solar-energy photo-voltaic cell hollow glass component - Google Patents
A kind of solar-energy photo-voltaic cell hollow glass component Download PDFInfo
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Abstract
本实用新型公开了一种太阳能光伏电池中空玻璃组件,包括外层玻璃和太阳能组件,太阳能组件粘贴在外层玻璃背面,外层玻璃和太阳能组件之间连接有正负极引线,正负极引线设置在太阳能组件的背面,太阳能组件的背面设有线槽,正负极引线穿过该线槽,太阳能组件的背面还安装有接线盒,接线盒内设有转接件,转接件数量为两个,两转接件分别与正负极引线电连接,外层玻璃和太阳能组件之间设有用铝槽和密封胶形成的中空腔,接线盒设置在铝槽内部。本实用新型的太阳能光伏电池中空玻璃组件具有可靠性高、稳定性好、使用寿命长、美观大方和安装方便的特点。
The utility model discloses a solar photovoltaic cell hollow glass component, which comprises an outer glass and a solar component, the solar component is pasted on the back of the outer glass, positive and negative lead wires are connected between the outer glass and the solar component, and the positive and negative lead wires are arranged On the back of the solar module, there is a wire groove on the back of the solar module, and the positive and negative lead wires pass through the wire groove. There is also a junction box installed on the back of the solar module, and there are adapters in the junction box. The number of adapters is two. , the two adapters are respectively electrically connected to the positive and negative lead wires, a hollow cavity formed by an aluminum groove and a sealant is provided between the outer glass and the solar module, and the junction box is arranged inside the aluminum groove. The solar photovoltaic cell hollow glass assembly of the utility model has the characteristics of high reliability, good stability, long service life, elegant appearance and convenient installation.
Description
技术领域 technical field
本实用新型涉及太阳能电池技术领域,具体为一种太阳能光伏电池中空玻璃组件。 The utility model relates to the technical field of solar cells, in particular to a solar photovoltaic cell hollow glass assembly.
背景技术 Background technique
随着国家对环保问题的要求逐渐重视,太阳能组件以不同的形式被广泛应用于建筑系统,譬如屋顶电站和光伏建筑一体化幕墙等。在传统的光伏建筑一体化幕墙设计方案中,产品形式多样,譬如中空幕墙组件、透光幕墙组件等。以中空幕墙组件为例,将太阳能电池与中空建筑玻璃相结合形成的中空幕墙组件,是太阳能产品的一个新的应用途径。它将光伏发电系统和建筑有机结合在一起,不仅可以满足建筑采光、美观和功能性的要求,同时可以充分利用建筑窗户、玻璃幕墙和采光顶进行发电,具有一举二得的效果。但是太阳能电池组件是利用太阳光进行发电的半导体器件,为了经受住在户外长期的日晒雨淋、风沙、冰雹、雨雪、酸雨等环境,必须进行有效的密封保护,包括防止水和空气进入太阳能电池芯片,尤其是正负极引线端的防渗保护。但在这些产品的设计中,均将接线盒放置在组件边缘,接线盒粘接面积偏小,安装过程中可能碰撞接线盒导致引线断裂组件报废。且直接暴露在空气中, 边缘密封较少,无法有效避免接线盒边缘水汽渗透对引线的影响。 As the country pays more and more attention to environmental protection issues, solar modules are widely used in building systems in different forms, such as rooftop power stations and building-integrated photovoltaic curtain walls. In the traditional BIPV curtain wall design scheme, there are various product forms, such as hollow curtain wall components, light-transmitting curtain wall components, etc. Taking the hollow curtain wall component as an example, the hollow curtain wall component formed by combining solar cells with hollow architectural glass is a new application way of solar energy products. It organically combines the photovoltaic power generation system with the building, which can not only meet the requirements of building lighting, aesthetics and functionality, but also make full use of building windows, glass curtain walls and lighting roofs to generate electricity, which has the effect of killing two birds with one stone. However, solar cell modules are semiconductor devices that use sunlight to generate electricity. In order to withstand long-term outdoor exposure to sunlight, rain, wind and sand, hail, rain, snow, acid rain and other environments, effective sealing protection must be carried out, including preventing water and air from entering. Solar battery chips, especially the anti-seepage protection of the positive and negative terminals. However, in the design of these products, the junction box is placed on the edge of the component, and the bonding area of the junction box is relatively small. During the installation process, the junction box may be bumped and the lead wire may be broken, causing the component to be scrapped. And it is directly exposed to the air, and the edge sealing is less, which cannot effectively avoid the influence of water vapor penetration on the edge of the junction box on the lead.
针对于此,中国实用新型专利申请200720119222.0公开了一种太阳能光伏电池中空玻璃组件,包括外层玻璃和内层玻璃,四周之间用密封条密封形成中空腔,该中空腔内设置有太阳能光伏电池,从该太阳能光伏电池的电机上引出的正负极引线固定在组件边缘凸出。这种太阳能光伏电池中空玻璃组件不仅正负极的引出复杂,且其明框式接线盒设计存在安装和幕墙结构设计的不便,产品长期可靠性存在隐患。 In view of this, Chinese utility model patent application 200720119222.0 discloses a solar photovoltaic cell hollow glass assembly, which includes an outer layer of glass and an inner layer of glass, and is sealed with a sealing strip to form a hollow cavity in which a solar photovoltaic cell is arranged. , the positive and negative leads drawn from the motor of the solar photovoltaic cell are fixed on the edge of the component and protrude. This kind of solar photovoltaic cell hollow glass module is not only complicated to lead out the positive and negative electrodes, but also the design of its exposed frame junction box is inconvenient for installation and curtain wall structure design, and there are hidden dangers in the long-term reliability of the product.
实用新型内容 Utility model content
本实用新型的目的是提供一种太阳能光伏电池中空玻璃组件,具有可靠性高、稳定性好、使用寿命长、美观大方和安装方便的特点。 The purpose of the utility model is to provide a solar photovoltaic cell hollow glass assembly, which has the characteristics of high reliability, good stability, long service life, elegant appearance and convenient installation.
本实用新型可以通过以下技术方案来实现: The utility model can be realized through the following technical solutions:
本实用新型公开了一种太阳能光伏电池中空玻璃组件,包括外层玻璃和太阳能组件,所述太阳能组件粘贴在所述外层玻璃背面,所述外层玻璃和太阳能组件之间连接有正负极引线,所述正负极引线设置在太阳能组件的背面,所述太阳能组件的背面设有线槽,所述正负极引线穿过该线槽,所述太阳能组件的背面还安装有接线盒,所述接线盒内设有转接件,所述转接件数量为两个,所述两转接件分别与所述正负极引线电连接,所述外层玻璃和所述太阳能组件之间设有用铝槽和密封胶形成的中空腔,所述接线盒设置在所述铝槽内部。铝槽在所述太阳能组件背面其间隔作用,充分利用铝槽形状,将接线盒设计在铝槽内部,产生隐框式效果,从而使接线盒与铝槽结合起来,不仅充分保障中空玻璃的热压和真空工作的正常进行,同时减少了接线盒边缘粘接的不便和不稳定因素。 The utility model discloses a solar photovoltaic cell hollow glass component, which comprises an outer glass and a solar component, the solar component is pasted on the back of the outer glass, and positive and negative electrodes are connected between the outer glass and the solar component Lead wires, the positive and negative lead wires are arranged on the back of the solar module, the back of the solar module is provided with a wire slot, the positive and negative lead wires pass through the wire slot, and a junction box is installed on the back of the solar module, so There are two adapters in the junction box, and the two adapters are electrically connected to the positive and negative lead wires respectively, and the outer glass and the solar module are provided with The hollow cavity is formed by an aluminum groove and a sealant, and the junction box is arranged inside the aluminum groove. The aluminum groove acts as a spacer on the back of the solar module, making full use of the shape of the aluminum groove, and designing the junction box inside the aluminum groove to produce a hidden frame effect, so that the combination of the junction box and the aluminum groove not only fully protects the heat of the insulating glass The pressure and vacuum work can be carried out normally, and at the same time, the inconvenience and unstable factors of bonding the edge of the junction box are reduced.
所述铝槽设置在中空腔的内环,所述铝槽内部填充有分子筛,所述铝槽外缘填充有密封胶,所述密封胶的外缘与所述太阳能组件边缘密封接触。通过分子筛的吸水作用和密封胶的固定作用,进一步提高接线盒和铝槽之间的稳定性和可靠性。 The aluminum groove is arranged on the inner ring of the hollow cavity, the inside of the aluminum groove is filled with molecular sieve, the outer edge of the aluminum groove is filled with sealant, and the outer edge of the sealant is in sealing contact with the edge of the solar module. The stability and reliability between the junction box and the aluminum tank are further improved through the water absorption of the molecular sieve and the fixation of the sealant.
所述铝槽与所述接线盒的连接处铝槽的宽度大于所述接线盒的宽度、铝槽的深度大于接线盒的厚度。通过在铝槽的宽度和厚度针对接线盒进行特殊设置,完全将接线盒完全掩盖在铝槽之中,进一步保证接线盒嵌入铝槽内部隐框效果的可靠性。 The width of the aluminum groove at the junction of the aluminum groove and the junction box is greater than the width of the junction box, and the depth of the aluminum groove is greater than the thickness of the junction box. Through the special setting of the width and thickness of the aluminum groove for the junction box, the junction box is completely covered in the aluminum groove, further ensuring the reliability of the hidden frame effect of the junction box embedded in the aluminum groove.
所述正负极引线部分掩埋在所述密封胶填充的间隙中,通过把正估计引线部分掩埋在密封胶填充的间隙中,正负极引线的固定效果好。避免了正负极引线过分拉扯对接线盒的稳定性和可靠性造成的伤害。 The positive and negative lead wires are partially buried in the gap filled with the sealant, and the fixing effect of the positive and negative lead wires is good by partially burying the positive lead wire in the gap filled with the sealant. The damage to the stability and reliability of the junction box caused by excessive pulling of the positive and negative lead wires is avoided.
所述太阳能组件为薄膜电池。所述薄膜电池由双层玻璃层压粘贴而成,其中一层玻璃层为太阳能光伏电池,便于加工和批量化推广应用。 The solar module is a thin film battery. The thin film battery is formed by laminating and pasting double layers of glass, one of which is a solar photovoltaic cell, which is convenient for processing and mass promotion and application.
所述太阳能光伏电池通过镀膜方式在玻璃上制备生成的,直接采用常规生产工艺即可生产所需要的太阳能光伏电池,具备规模化推广应用的基础。 The solar photovoltaic cell is prepared on glass by coating, and the required solar photovoltaic cell can be produced directly by conventional production technology, which has the basis for large-scale popularization and application.
所述太阳能组件是通过太阳能光伏电池采用透明粘贴材料与第二玻璃层热压层压成型的。 The solar module is formed by thermocompression lamination of the solar photovoltaic cell with the transparent adhesive material and the second glass layer.
本发明针对中空组件自身设计特点,充分利用铝间槽形状,将特殊形状的接线盒设计在铝间槽厚度范围内,产生隐框式效果,创造性地将接线盒与铝间槽结合起来,不仅充分保障中空玻璃的热压和真空工作的正常进行,同时减少了接线盒边缘粘接的不便和不稳定因素。 According to the design characteristics of the hollow component itself, the present invention makes full use of the shape of the aluminum slot, and designs a special-shaped junction box within the thickness range of the aluminum slot to produce a hidden frame effect, and creatively combines the junction box with the aluminum slot, not only It fully guarantees the normal operation of the heat pressing and vacuum work of the insulating glass, and at the same time reduces the inconvenience and unstable factors of bonding the edge of the junction box.
本实用新型一种太阳能光伏电池中空玻璃组件,具有如下的有益效果: The utility model is a solar photovoltaic cell hollow glass assembly, which has the following beneficial effects:
第一、可靠性高,通过把接线盒设置在铝槽内部,避免了正负极引线固定在太阳能组件边缘凸出设计的安装和使用风险,提高了太阳能光伏电池中空玻璃组件安装和使用的可靠性; First, high reliability. By setting the junction box inside the aluminum groove, the risk of installation and use of the positive and negative lead wires fixed on the edge of the solar module is avoided, and the reliability of the installation and use of the solar photovoltaic cell hollow glass module is improved. sex;
第二、稳定性好,通过铝槽内部填充分子筛和铝槽边缘填充密封胶,有效保证了接线盒在铝槽内部的固定性,提高了太阳能光伏电池中空玻璃组件使用的稳定性; Second, the stability is good. By filling the inside of the aluminum tank with molecular sieve and the edge of the aluminum tank with sealant, the fixity of the junction box inside the aluminum tank is effectively guaranteed, and the stability of the solar photovoltaic cell hollow glass module is improved;
第三、使用寿命长,接线盒嵌入隐框式设置在铝槽之中,可靠性隐患低,使用稳定性好,有效延长了太阳能光伏电池中空玻璃组件的使用寿命; Third, the service life is long, the junction box is embedded in the hidden frame and arranged in the aluminum groove, the hidden danger of reliability is low, and the use stability is good, which effectively prolongs the service life of the hollow glass module of the solar photovoltaic cell;
第四、美观大方,通过采用接线盒嵌入设置在铝槽之中形成隐框效果,避免了正负极引线凸出设计和引线复杂造成的凌乱效果; Fourth, it is beautiful and elegant. The junction box is embedded in the aluminum groove to form a hidden frame effect, which avoids the messy effect caused by the protruding design of the positive and negative leads and the complexity of the leads;
第五、安装方便,通过引入接线盒,有效简化了现有技术由于正负极引线复杂造成的安装不便,提高了安装的便捷性。 Fifth, the installation is convenient. By introducing the junction box, the installation inconvenience caused by the complicated lead wires of the positive and negative electrodes in the prior art is effectively simplified, and the convenience of installation is improved.
附图说明 Description of drawings
附图1为本实用新一种太阳能光伏电池中空玻璃组件实施例1的太阳能组件正面示意图; Accompanying drawing 1 is the front schematic view of the solar module of Embodiment 1 of a solar photovoltaic cell hollow glass module of the present invention;
附图2为本实用新型一种太阳能光伏电池中空玻璃组件实施例1的太阳能组件背面示意图; Accompanying drawing 2 is a schematic diagram of the back side of the solar module of Embodiment 1 of a solar photovoltaic cell hollow glass module of the present invention;
附图3为本实用新型一种太阳能光伏电池中空玻璃组件实施例1的太阳能组件剖面示意图; Accompanying drawing 3 is a schematic cross-sectional view of a solar module of Embodiment 1 of a solar photovoltaic cell hollow glass module of the present invention;
附图4为本实用新型一种太阳能光伏电池中空玻璃组件实施例1的接线盒与铝槽连接处局部放大示意图; Accompanying drawing 4 is a partial enlarged schematic diagram of the connection between the junction box and the aluminum groove in Embodiment 1 of a solar photovoltaic cell hollow glass assembly of the present invention;
附图5为本实用新型一种太阳能光伏电池中空玻璃组件实施例2的太阳能组件正面示意图; Accompanying drawing 5 is the front schematic view of the solar module of Embodiment 2 of a solar photovoltaic cell hollow glass module of the present invention;
附图6为本实用新型一种太阳能光伏电池中空玻璃组件实施例2的太阳能组件背面示意图; Accompanying drawing 6 is the schematic diagram of the back side of the solar module of Embodiment 2 of a solar photovoltaic cell hollow glass module of the present invention;
附图7为本实用新型一种太阳能光伏电池中空玻璃组件实施例2的太阳能组件剖面示意图; Accompanying drawing 7 is a schematic cross-sectional view of a solar module of Embodiment 2 of a solar photovoltaic cell hollow glass module of the present invention;
附图8为本实用新型一种太阳能光伏电池中空玻璃组件实施例2的接线盒与铝槽连接处局部放大示意图; Accompanying drawing 8 is the partially enlarged schematic diagram of the connection between the junction box and the aluminum groove of Embodiment 2 of a solar photovoltaic cell hollow glass assembly of the present invention;
附图中标记包括:1、接线盒,2、铝槽,3、密封胶,4、太阳能组件,5、正负极引线,6、外层玻璃,7、中空腔,41、太阳能光伏电池,42、第二玻璃层。 The symbols in the drawings include: 1. Junction box, 2. Aluminum groove, 3. Sealant, 4. Solar module, 5. Positive and negative lead wires, 6. Outer glass, 7. Hollow cavity, 41. Solar photovoltaic cell, 42. Second glass layer.
具体实施方式 Detailed ways
为了使本技术领域的人员更好地理解本实用新型的技术方案,下面结合实施例及附图对本实用新型产品作进一步详细的说明。 In order to enable those skilled in the art to better understand the technical solution of the utility model, the product of the utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings.
实施例1 Example 1
如图1~4所示,本实用新型公开了一种太阳能光伏电池中空玻璃组件,包括外层玻璃6和太阳能组件4,所述太阳能组件4粘贴在所述外层玻璃6背面,所述外层玻璃6和太阳能组件4之间连接有正负极引线5,所述正负极引线5设置在太阳能组件4的背面,所述太阳能组件4的背面设有线槽,所述正负极引线5穿过该线槽,所述太阳能组件4的背面还安装有接线盒1,所述正负极引线5从接线盒1的垂直面引出,所述接线盒1内设有转接件,所述转接件数量为两个,所述两转接件分别与所述正负极引线5电连接,所述外层玻璃6和所述太阳能组件4之间设有用铝槽2和密封胶3形成的中空腔7,所述接线盒1设置在所述铝槽2内部。所述铝槽2设置在中空腔7的内环,所述铝槽2内部填充有分子筛,所述铝槽2外缘填充有密封胶3,所述密封胶3的外缘与所述太阳能组件4边缘密封接触。所述铝槽2与所述接线盒1的连接处铝槽2的宽度大于所述接线盒1的宽度、铝槽2的深度大于接线盒1的厚度。所述正负极引线5部分掩埋在所述密封胶3填充的间隙中。所述太阳能组件4为薄膜电池。所述薄膜电池由双层玻璃层压粘贴而成,其中一层玻璃层为太阳能光伏电池41。所述太阳能光伏电池41通过镀膜方式在玻璃上制备生成的。所述太阳能组件4是通过太阳能光伏电池41采用透明粘贴材料与第二玻璃层42热压层压成型的。 As shown in Figures 1 to 4, the utility model discloses a solar photovoltaic cell hollow glass assembly, which includes an outer glass 6 and a solar module 4, the solar module 4 is pasted on the back of the outer glass 6, and the outer glass The positive and negative lead wires 5 are connected between the layer glass 6 and the solar module 4, and the positive and negative lead wires 5 are arranged on the back side of the solar module 4, and the back side of the solar module 4 is provided with wire grooves, and the positive and negative lead wires 5 Passing through the wire groove, a junction box 1 is also installed on the back of the solar module 4, and the positive and negative lead wires 5 are drawn out from the vertical surface of the junction box 1, and an adapter is provided inside the junction box 1. The number of adapters is two, and the two adapters are electrically connected to the positive and negative lead wires 5 respectively. There is an aluminum groove 2 and a sealant 3 between the outer glass 6 and the solar module 4. The hollow cavity 7, the junction box 1 is arranged inside the aluminum groove 2. The aluminum groove 2 is arranged in the inner ring of the hollow cavity 7, the inside of the aluminum groove 2 is filled with molecular sieves, the outer edge of the aluminum groove 2 is filled with a sealant 3, and the outer edge of the sealant 3 is in contact with the solar module 4 edge seal contacts. The width of the aluminum groove 2 at the joint between the aluminum groove 2 and the junction box 1 is greater than the width of the junction box 1 , and the depth of the aluminum groove 2 is greater than the thickness of the junction box 1 . The positive and negative lead wires 5 are partially buried in the gap filled by the sealant 3 . The solar module 4 is a thin film battery. The thin film battery is formed by laminating double layers of glass, one of which is a solar photovoltaic cell 41 . The solar photovoltaic cell 41 is produced on glass by coating. The solar module 4 is formed by thermocompression lamination of a solar photovoltaic cell 41 with a transparent adhesive material and a second glass layer 42 .
实施例2 Example 2
如图1所示,本实用新型公开了一种太阳能光伏电池中空玻璃组件,包括外层玻璃6和太阳能组件4,所述太阳能组件4粘贴在所述外层玻璃6背面,所述外层玻璃6和太阳能组件4之间连接有正负极引线5,所述正负极引线5设置在太阳能组件4的背面,所述太阳能组件4的背面设有线槽,所述正负极引线5穿过该线槽,所述太阳能组件4的背面还安装有接线盒1,所述正负极引线5从接线盒1两边延伸引出,所述接线盒1内设有转接件,所述转接件数量为两个,所述两转接件分别与所述正负极引线5电连接,所述外层玻璃6和所述太阳能组件4之间设有用铝槽2和密封胶3形成的中空腔7,所述接线盒1设置在所述铝槽2内部。所述铝槽2设置在中空腔7的内环,所述铝槽2内部填充有分子筛,所述铝槽2外缘填充有密封胶3,所述密封胶3的外缘与所述太阳能组件4边缘密封接触。所述铝槽2与所述接线盒1的连接处铝槽2的宽度大于所述接线盒1的宽度、铝槽2的深度大于接线盒1的厚度。所述正负极引线5部分掩埋在所述密封胶3填充的间隙中。所述太阳能组件4为薄膜电池。所述薄膜电池由双层玻璃层压粘贴而成,其中一层玻璃层为太阳能光伏电池41。所述太阳能光伏电池41通过镀膜方式在玻璃上制备生成的。所述太阳能组件4是通过太阳能光伏电池41采用透明粘贴材料与第二玻璃层42热压层压成型的。 As shown in Figure 1, the utility model discloses a solar photovoltaic cell hollow glass assembly, which includes an outer glass 6 and a solar module 4, the solar module 4 is pasted on the back of the outer glass 6, and the outer glass 6 and the solar module 4 are connected with positive and negative leads 5, the positive and negative leads 5 are arranged on the back of the solar module 4, the back of the solar module 4 is provided with a wire groove, and the positive and negative leads 5 pass through In the trunking, a junction box 1 is also installed on the back of the solar module 4, and the positive and negative lead wires 5 are extended from both sides of the junction box 1, and an adapter is provided in the junction box 1, and the adapter The number is two, and the two adapters are electrically connected to the positive and negative lead wires 5 respectively, and a hollow cavity formed by an aluminum groove 2 and a sealant 3 is provided between the outer glass 6 and the solar module 4 7. The junction box 1 is set inside the aluminum slot 2 . The aluminum groove 2 is arranged in the inner ring of the hollow cavity 7, the inside of the aluminum groove 2 is filled with molecular sieves, the outer edge of the aluminum groove 2 is filled with a sealant 3, and the outer edge of the sealant 3 is in contact with the solar module 4 edge seal contacts. The width of the aluminum groove 2 at the joint between the aluminum groove 2 and the junction box 1 is greater than the width of the junction box 1 , and the depth of the aluminum groove 2 is greater than the thickness of the junction box 1 . The positive and negative lead wires 5 are partially buried in the gap filled by the sealant 3 . The solar module 4 is a thin film battery. The thin film battery is formed by laminating and pasting double layers of glass, one of which is a solar photovoltaic cell 41 . The solar photovoltaic cell 41 is produced on glass by coating. The solar module 4 is formed by thermocompression lamination of a solar photovoltaic cell 41 with a transparent adhesive material and a second glass layer 42 .
以上所述,仅为本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制;凡本行业的普通技术人员均可按说明书附图所示和以上所述而顺畅地实施本实用新型;但是,凡熟悉本专业的技术人员在不脱离本实用新型技术方案范围内,可利用以上所揭示的技术内容而作出的些许更动、修饰与演变的等同变化,均为本实用新型的等效实施例;同时,凡依据本实用新型的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本实用新型的技术方案的保护范围之内。 The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in any way; any ordinary skilled person in the industry can smoothly implement it as shown in the accompanying drawings and the above description This utility model; however, any equivalent change, modification and evolution that can be made by using the technical content disclosed above without departing from the scope of the technical solution of the utility model by those familiar with the profession are all equivalent changes of the utility model. New equivalent embodiments; at the same time, all changes, modifications and evolutions of any equivalent changes made to the above embodiments according to the substantive technology of the utility model still belong to the protection scope of the technical solution of the utility model.
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