CN204595020U - Automatically upspring, self-locking and on push away floating mechanism for testing - Google Patents
Automatically upspring, self-locking and on push away floating mechanism for testing Download PDFInfo
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- CN204595020U CN204595020U CN201520141525.7U CN201520141525U CN204595020U CN 204595020 U CN204595020 U CN 204595020U CN 201520141525 U CN201520141525 U CN 201520141525U CN 204595020 U CN204595020 U CN 204595020U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 22
- 238000012360 testing method Methods 0.000 title claims abstract description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000009877 rendering Methods 0.000 description 2
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- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种机械结构,尤其是一种利用气动元件实现自动弹起、自锁以及上推浮动的机构。The utility model relates to a mechanical structure, in particular to a mechanism which utilizes pneumatic elements to realize automatic bounce-up, self-locking and push-up floating.
背景技术Background technique
电子行业针对于测试电子线路集成板(PCB板)均会设计相应夹具以达到量产的作用,而针对该种夹具设计需要保证夹具的测试稳定性,再此基础上有效的提高生产效率,市场上,PCB板的种类很多,针对不同的产品均需要制作相应的夹具,而为了降低成本并保证客户交期,需要提供通用的架构,更改其中核心的部分设计,以确保夹具的通用性,并且节约成本,而市场上针对于这种通用架构的设计已经存在很多种,其大多类型均采用手动控制并测试的方式,这样成本虽有所降低,但需要大量的人力,随着人力成本的增加,半自动以及全自动夹具成为更能够满足客户的需求的选择,本实用新型提供一种半自动的夹具,可以实现自动弹起、自锁以及上推浮动的动作,并在实现这些动作的同时,降低成本,提高效率。The electronics industry will design corresponding fixtures for testing electronic circuit integrated boards (PCB boards) to achieve mass production. For this kind of fixture design, it is necessary to ensure the test stability of the fixture, and then effectively improve production efficiency on this basis. The market In general, there are many types of PCB boards, and corresponding fixtures need to be made for different products. In order to reduce costs and ensure customer delivery, it is necessary to provide a common architecture and change the core part of the design to ensure the versatility of the fixture, and Cost saving, and there are already many designs for this general architecture on the market, most of which are manually controlled and tested, so that although the cost is reduced, a lot of manpower is required. With the increase of manpower cost , semi-automatic and full-automatic fixtures have become the choice that can better meet the needs of customers. The utility model provides a semi-automatic fixture that can realize the actions of automatic pop-up, self-locking and push-up floating, and while realizing these actions, reduce cost and improve efficiency.
发明内容Contents of the invention
本实用新型的目的是:提供一种机械机构,利用气动元件自动实现自动弹起、自锁以及上推浮动一系列动作,适用于行业内无特殊要求测试的所有PCB板测试,保证产品测试的准确可靠,并提高PCB板量产测试的效率。The purpose of this utility model is: to provide a mechanical mechanism that uses pneumatic components to automatically realize a series of actions such as automatic pop-up, self-locking, and push-up floating, which is suitable for all PCB board tests without special requirements in the industry, ensuring product testing Accurate and reliable, and improve the efficiency of mass production testing of PCB boards.
本实用新型技术方案是:该机构采用分层设计的概念,将机构分为上架构以及下架构,下架构主要包含气动元件、上推板、针板以及载板组成。The technical solution of the utility model is: the mechanism adopts the concept of layered design, and the mechanism is divided into an upper frame and a lower frame, and the lower frame mainly includes pneumatic components, an upper push plate, a needle plate and a carrier plate.
上架构中设置支撑板,支撑板中设计有很大的通槽,用以保证载板的运动,支撑板两侧配备一组气动元件为机构提供驱动,同时在气动元件侧面设置固定框架,固定框架由左右固定板、前固定板、后固定板、盖板组成,在固定框架下方设置卡紧件,该卡紧件配合气动元件伸出的锁柱,实现该机构的自锁以及自动弹起动作,在卡紧件正下方的支撑板上设置传感器,用以感控气缸自锁或者自动弹起动作,在固定框架侧上方设置氮气弹簧,缓冲机构自动弹起的力度以及速度,同时固定框架的正上方设有把手,提供手动压合的着力点。A support plate is set in the upper structure, and a large through slot is designed in the support plate to ensure the movement of the carrier plate. A set of pneumatic components are equipped on both sides of the support plate to drive the mechanism. At the same time, a fixed frame is set on the side of the pneumatic component to fix The frame is composed of left and right fixing plates, front fixing plate, rear fixing plate and cover plate. A clamping part is arranged under the fixing frame. The clamping part cooperates with the locking column protruding from the pneumatic element to realize the self-locking and automatic spring-up of the mechanism. Action, set the sensor on the support plate directly below the clamping part to sense the self-locking or automatic pop-up action of the cylinder, set the nitrogen spring above the side of the fixed frame, the force and speed of the automatic pop-up of the buffer mechanism, and fix the frame at the same time There is a handle directly above the , which provides a strong point for manual pressing.
下架构中设置上推板,在上推板两边下方设置一组气动元件,提供上推板源动力,上推板中设计有很大的通槽,该通槽为针板放置提供空间,针板安装在上推板上,载板与针板采用等高螺丝连接,形成一定的间隙,当气动元件上推运动时,使得针板运动并将等高螺丝托起,从而使得载板在一定范围内处于浮动状态,为了保证针板与载板的安装相对位置的准确性,需要在两零件上安装导向机构,该部分针板与载板可形成整体,并从机构中取出,从而实现快速更换以及维护的目的。The upper push plate is set in the lower structure, and a group of pneumatic components are set under the two sides of the upper push plate to provide the source power of the upper push plate. There is a large slot in the upper push plate, which provides space for the placement of the needle plate. The board is installed on the upper push plate, and the carrier board and the needle board are connected by contour screws to form a certain gap. It is in a floating state within the range. In order to ensure the accuracy of the relative position of the needle plate and the carrier plate, it is necessary to install a guide mechanism on the two parts. replacement and maintenance purposes.
本实用新型的有益效果是,利用气动元件配合部分优化的机械结构实现自动弹起、自锁、上推浮动等系列动作,提供了一种简单、方便、快捷的半自动PCB板测试夹具。The beneficial effect of the utility model is that a series of actions such as automatic bouncing, self-locking, push-up floating and the like are realized by using the pneumatic components and the partially optimized mechanical structure, and a simple, convenient and fast semi-automatic PCB board test fixture is provided.
附图说明Description of drawings
下面结合附图和实施方式对本发明作进一步的描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
图1为本实用新型闭合状态的整体效果图。Fig. 1 is an overall effect diagram of the utility model in a closed state.
图2为本实用新型打开状态的整体效果图。Fig. 2 is an overall rendering of the utility model in an open state.
图3为本实用新型的分层架构图。FIG. 3 is a layered architecture diagram of the present invention.
图4为本实用新型打开状态的上架构的整体效果图。Fig. 4 is an overall rendering of the upper structure of the utility model in an open state.
图5为本实用新型闭合状态的上架构的正视图。Fig. 5 is a front view of the upper frame in the closed state of the utility model.
图6为本实用新型的下架构的正视图。Fig. 6 is a front view of the lower frame of the present invention.
图7为本实用新型的下架构的整体效果图。FIG. 7 is an overall effect diagram of the lower structure of the present invention.
图8为本实用新型的测试时的正视图。Fig. 8 is a front view of the utility model during testing.
其中:1下架构气动元件,2上架构气动元件,3支撑板,4氮气弹簧,5左右固定板,6气动元件固定件,7传感器,8卡紧件,9前固定板,10把手,11后固定板,12盖板,13压棒,14轴承,15导引轴,16上架构,17下架构,18上推板,19气动元件活动轴,20紧固件,21载板,22针板紧固件,23针板,24导引轴紧固件,25载板导引轴,26载板轴承,27锁柱,28等高螺丝。Among them: 1 Pneumatic components of the lower structure, 2 Pneumatic components of the upper structure, 3 Support plates, 4 Nitrogen springs, 5 Left and right fixing plates, 6 Pneumatic component fixing parts, 7 Sensors, 8 Clamping parts, 9 Front fixing plates, 10 Handles, 11 Rear fixed plate, 12 cover plate, 13 pressure rod, 14 bearing, 15 guide shaft, 16 upper structure, 17 lower structure, 18 upper push plate, 19 movable shaft of pneumatic components, 20 fasteners, 21 carrier plate, 22 pins Plate fasteners, 23 needle plates, 24 guide shaft fasteners, 25 carrier plate guide shafts, 26 carrier plate bearings, 27 lock columns, 28 contour screws.
具体实施方式Detailed ways
如图1、2、3所示,该机构为左右对称形,由上架构16、下架构17组成。当该机构处于打开状态时,操作人员将待测的PCB板放入该机构后,握紧把手10,将上架构16闭合,此后,通过指令控制气动元件以及其他连接件实现自锁,自动弹起以及上推浮动测试等动作。As shown in Figures 1, 2, and 3, the mechanism is left-right symmetrical and consists of an upper frame 16 and a lower frame 17. When the mechanism is in the open state, the operator puts the PCB board to be tested into the mechanism, holds the handle 10 tightly, and closes the upper frame 16. After that, the pneumatic components and other connecting parts are controlled by instructions to realize self-locking and automatic springing. Actions such as lifting and pushing up the floating test.
如图4、5所示,该上架构主要由固定框架、气动元件2、氮气弹簧4以及支撑板3构成,固定框架由左右固定板5、前固定板9、后固定板11、盖板12组成,当夹具闭合时,在盖板12上的压棒13会随着运动而运动,从而将载板上的PCB板压紧,达到测试的效果,当夹具闭合的同时,锁紧件8运动,当锁紧件8不在运动时(即处于水平状态时),位于其正下方的传感器7将会检测到锁紧件8,并形成信号发送给气动元件2,并使得气动元件2运动,从而带动气动元件2上的锁柱27运动,由于锁紧件8的特殊形状,将会使得整个上盖部分不再运动,实现自锁的效果。当测试结束时,从软件中发出的信号通知气动元件2运动,从而带动锁柱27运动,使得锁紧件8释放,两侧设置的氮气弹簧4缓解弹起力,从而保证自动弹起的效果。As shown in Figures 4 and 5, the upper structure is mainly composed of a fixed frame, a pneumatic element 2, a nitrogen spring 4 and a support plate 3, and the fixed frame is composed of a left and right fixed plate 5, a front fixed plate 9, a rear fixed plate 11, and a cover plate 12 Composition, when the clamp is closed, the pressure rod 13 on the cover 12 will move with the movement, thereby pressing the PCB board on the carrier board to achieve the test effect, when the clamp is closed, the locking member 8 moves , when the locking member 8 is not moving (that is, when it is in a horizontal state), the sensor 7 located directly below it will detect the locking member 8, and form a signal to send to the pneumatic element 2, and make the pneumatic element 2 move, thereby Drive the lock column 27 on the pneumatic element 2 to move, and due to the special shape of the locking member 8, the entire upper cover part will no longer move, and the self-locking effect will be realized. When the test is over, the signal sent from the software notifies the pneumatic component 2 to move, thereby driving the lock cylinder 27 to move, so that the locking member 8 is released, and the nitrogen spring 4 arranged on both sides relieves the springing force, thereby ensuring the effect of automatic springing .
如图6、7所示,该下架构主要由气动元件1、上推板18、针板23、载板21组成,该部分通过紧固件20与上架构16相连,当气动元件1接收到信号运动时,上推板18运动,由于上推板18与针板23相连,从而带动针板23运动,针板23与载板21用等高螺丝28连接,故等高螺丝28随着针板23也相应运动,使得载板21相应产生浮动,从而保证PCB板的定位,一系列的联动实现了整个机构上推的动作,由于针板23、载板21属于整个测试机构中最核心部分,这部分可以根据客户需求变化而变化,故通过针板固定件22就可将针板23以及载板21取出,方便维护。As shown in Figures 6 and 7, the lower structure is mainly composed of the pneumatic component 1, the upper push plate 18, the needle plate 23, and the carrier plate 21. This part is connected with the upper structure 16 through the fastener 20. When the pneumatic component 1 receives When the signal moves, the upper push plate 18 moves. Since the upper push plate 18 is connected with the needle plate 23, the needle plate 23 is driven to move. The board 23 also moves accordingly, so that the carrier board 21 floats accordingly, thereby ensuring the positioning of the PCB board. A series of linkages realizes the push-up action of the entire mechanism. Since the needle board 23 and the carrier board 21 belong to the core part of the entire testing mechanism , this part can be changed according to the change of customer demand, so the needle plate 23 and the carrier plate 21 can be taken out through the needle plate fixing part 22, which is convenient for maintenance.
如图8所示,上架构16与下架构17通过紧固件20连接,并且利用轴承14以及导引轴15进行导向,确保上推板18与支撑板之间的位置关系,从而保证上下架构的位置准确,减少定位误差,当压棒13翻转下压产品后,上架构气缸2实现自锁后,下架构气缸1推动针板23动作,使得载板21浮动,从而保证针板23上的探针与PCB板良好转接,达到有效测试的作用。As shown in Figure 8, the upper frame 16 and the lower frame 17 are connected by fasteners 20, and are guided by bearings 14 and guide shafts 15 to ensure the positional relationship between the upper push plate 18 and the support plate, thereby ensuring the upper and lower structures The position is accurate and the positioning error is reduced. When the pressure bar 13 is turned over to press down the product, the upper structure cylinder 2 realizes self-locking, and the lower structure cylinder 1 pushes the needle plate 23 to move, so that the carrier plate 21 floats, thereby ensuring the needle plate 23. The probe is well connected to the PCB board to achieve effective testing.
当然本实用新型针对于使用气动元件实现自动弹起、自锁及上推的机构,不局限于上述实施方式的具体结构。总之,本实用新型的保护范围应包括那些对于本领域普通技术人员来说显而易见的变换以及改型。Of course, the utility model is aimed at the mechanism of automatic pop-up, self-locking and push-up by using pneumatic components, and is not limited to the specific structure of the above-mentioned embodiment. In a word, the protection scope of the present utility model shall include those transformations and modifications obvious to those skilled in the art.
Claims (4)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105467176A (en) * | 2015-12-10 | 2016-04-06 | 苏州世纪福智能装备股份有限公司 | A double layer floating type high density connector |
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2015
- 2015-03-13 CN CN201520141525.7U patent/CN204595020U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105467176A (en) * | 2015-12-10 | 2016-04-06 | 苏州世纪福智能装备股份有限公司 | A double layer floating type high density connector |
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Address after: 215332 room 2, 55 Heng Tang Road, Huaqiao Town, Kunshan, Jiangsu. Patentee after: SUZHOU GENERALTEST ELECTRONICS Corp. Address before: 215332 room 2, 55 Heng Tang Road, Huaqiao Town, Kunshan, Jiangsu. Patentee before: SUZHOU WISDOMTEST ELECTRONICS R&D Co.,Ltd. |
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Granted publication date: 20150826 |
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Addressee: Zhao Jie Document name: Notice of Termination of Patent Rights |