CN204593362U - A kind of biomass particle burning machine - Google Patents
A kind of biomass particle burning machine Download PDFInfo
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- CN204593362U CN204593362U CN201520194394.9U CN201520194394U CN204593362U CN 204593362 U CN204593362 U CN 204593362U CN 201520194394 U CN201520194394 U CN 201520194394U CN 204593362 U CN204593362 U CN 204593362U
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- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 2
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Abstract
Description
技术领域technical field
该方案涉及一种以生物质作为燃料进行燃烧产生热能的燃烧设备,具体地说是一种生物质颗粒燃烧机。The proposal relates to a combustion device that uses biomass as fuel to generate heat energy, specifically a biomass particle burner.
背景技术Background technique
生物质颗粒燃料多为稻壳、花生壳、玉米芯、油茶壳、棉籽壳以及“三剩物”经过颗粒成型机加工产生的块状、棒状或者颗粒状的燃料颗粒,另外利用木屑制作的木屑生物质颗粒燃料也较常见。Biomass pellet fuels are mostly rice husks, peanut husks, corncobs, camellia husks, cottonseed husks, and "three leftovers" that are processed by pellet molding machines into block, rod, or granular fuel particles. In addition, wood chips made of wood chips Biomass pellet fuel is also more common.
生物质具有一系列的优势,在环保越来越严格的现代社会,正在逐步推广。其中,生物质颗粒燃料的燃耗是在炉子或者燃烧设备中进行的,这种燃烧设备也是各个生物质颗粒制造单位、研究院所研究的方向。Biomass has a series of advantages, and it is being gradually promoted in a modern society where environmental protection is becoming more and more stringent. Among them, the burnup of biomass pellet fuel is carried out in furnaces or combustion equipment, which is also the research direction of various biomass pellet manufacturing units and research institutes.
针对这一特性,中国专利文献申请号:201310481448.5中公开的一种生物质颗粒燃烧机,仅仅给出了螺旋给料的上料方式,这种结构的燃烧设备在实际使用的过程中还存在很多的问题,例如,其螺旋进料筒的炉膛是直接贯通的,在炉膛内产生明火燃烧时,产生的高温会将螺旋进料筒中的生物质颗粒燃料提前碳化,产生黑烟现象,生物质颗粒燃料在进入炉膛之前是要防止其碳化带来的一系列问题。In view of this characteristic, a kind of biomass pellet burner disclosed in Chinese patent document application number: 201310481448.5 only provides the feeding method of screw feed, and there are still many combustion equipment with this structure in the process of actual use. For example, the furnace of the screw feeding cylinder is directly connected. When an open flame is generated in the furnace, the high temperature will carbonize the biomass pellet fuel in the spiral feeding cylinder in advance, resulting in black smoke. Before the fuel enters the furnace, it is necessary to prevent a series of problems caused by its carbonization.
又如,201110247069.0中公开的一种生物质颗粒燃烧装置,其采用自上而下的落料方式进行给料,在实际的落料过程中,由于炉膛燃烧过程中会产生高压,所以落料存在一定难度。同时,其落灰口位于底部的侧面,容易堵塞,难以清除,而且清理的频率明显过高。而且设备的保温效果不好,炉膛的散热造成能量的损失。Another example is a biomass particle combustion device disclosed in 201110247069.0, which adopts a top-down feeding method for feeding. In the actual feeding process, due to the high pressure generated during the furnace combustion process, there is a Certain difficulty. At the same time, the ash outlet is located on the side of the bottom, which is easy to block and difficult to remove, and the frequency of cleaning is obviously too high. Moreover, the heat preservation effect of the equipment is not good, and the heat dissipation of the furnace causes energy loss.
目前的生物质燃烧机还存在以下问题:The current biomass burner also has the following problems:
自动化程度低,虽然基本上实现了自动上料和风量控制,但是自动排渣功能基本没有。The degree of automation is low. Although the automatic feeding and air volume control are basically realized, the automatic slag discharge function is basically absent.
送风和补风效果较差,造成燃烧不充分。The effect of air supply and supplementary air is poor, resulting in insufficient combustion.
生物质颗粒燃料在炉膛中分布不够均匀,造成燃烧不充分。The distribution of biomass pellet fuel in the furnace is not uniform enough, resulting in insufficient combustion.
燃烧炉膛的保温效果差,使用岩棉填充时,需要经常更换。The thermal insulation effect of the combustion furnace is poor, and when it is filled with rock wool, it needs to be replaced frequently.
炉膛密封效果差,经常出现漏风和漏烟现象。The sealing effect of the furnace is poor, and air leakage and smoke leakage often occur.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供一种生物质颗粒燃烧机,首先,从整体上优化设备的性能,使之具备自动上料、自动排渣和风量可调节的功能,其次具备余热利用的性能。Aiming at the deficiencies of the prior art, the utility model provides a biomass particle burner. Firstly, the performance of the equipment is optimized as a whole, so that it has the functions of automatic feeding, automatic slag discharge and adjustable air volume, and secondly, it has the functions of waste heat utilization performance.
本实用新型解决其技术问题所采用的技术方案为:The technical scheme that the utility model solves its technical problem adopts is:
一种生物质颗粒燃烧机,其特征在于,包括A biomass pellet burner, characterized in that it includes
炉膛部分,所述炉膛部分包括自下而上彼此贯通的位于下部的灰渣室、位于中部的燃烧室和位于上部的火焰室,其中,A furnace part, the furnace part includes a lower ash chamber, a middle combustion chamber and an upper flame chamber that communicate with each other from bottom to top, wherein,
所述燃烧室的四周外围设置有第一风道和第五风道,且在所述燃烧室中设置一个可水平状态运转的炉排,所述炉排是由若干金属铰接连接的铰链组成的链状,且所述炉排在第一驱动电机的驱动下可转动,所述第五风道的出风口正对着且直接向燃烧室内的燃料燃烧点供风;The periphery of the combustion chamber is provided with a first air channel and a fifth air channel, and a fire grate that can operate in a horizontal state is set in the combustion chamber, and the fire grate is composed of several metal hinges Chain-shaped, and the grate is rotatable driven by the first drive motor, and the air outlet of the fifth air duct is facing and directly supplies air to the fuel combustion point in the combustion chamber;
所述火焰室的四周外围自内向外依次设置彼此独立的第二风道和第三风道,且所述第二风道的出风口自顶部向火焰室中供风,所述火焰室的一侧壁上开设有一个喷火嘴以及位于喷火嘴外围的补气环,并在喷火嘴相对的火焰室另一侧壁上设置一个同轴设置的导流口,所述导流口与第二风道贯通,所述补气环与第三风道贯通;A second air channel and a third air channel independent of each other are sequentially arranged on the periphery of the flame chamber from the inside to the outside, and the air outlet of the second air channel supplies air to the flame chamber from the top, and one of the flame chambers A flame nozzle and an air supply ring located on the periphery of the flame nozzle are opened on the side wall, and a coaxial diversion port is provided on the other side wall of the flame chamber opposite the flame nozzle, and the diversion port is connected with the The second air passage is connected, and the air supply ring is connected with the third air passage;
所述灰渣室中灌满清水,且在所述灰渣室外设有一个自动补水器;The ash chamber is filled with clear water, and an automatic water replenisher is provided outside the ash chamber;
自动上料部分,所述自动上料部分包括料仓、螺旋输送器、闭风器和落料管,所述料仓位于燃烧机的侧上方,所述落料管倾斜设置且落料口位于燃烧室中,在所述落料口附近的所述燃烧室内壁上安装一点火器,在所述落料口的上端口连接一个闭风器,所述闭风器和料仓出口之间安装一个螺旋输送器;且所述闭风器位于第四风道中,所述第四风道的出风口连接到燃烧室;The automatic feeding part, the automatic feeding part includes a silo, a screw conveyor, an air lock and a discharge pipe, the silo is located above the side of the burner, the discharge pipe is set obliquely and the discharge port is located In the combustion chamber, an igniter is installed on the inner wall of the combustion chamber near the discharge port, and an air lock is connected to the upper port of the discharge port, and an air lock is installed between the air lock and the outlet of the silo. A screw conveyor; and the air locker is located in the fourth air channel, and the air outlet of the fourth air channel is connected to the combustion chamber;
风循环部分,所述风循环部分包括一个高压风机和若干风闸,所述高压风机的进风口连接到第一风道的出风口,所述第一风道的进风口为敞口;所述高压风机的出风口分别通过各自的支管连接到第二、第三、第四和第五风道并在各风道中分别设置风闸;A wind circulation part, the wind circulation part includes a high-pressure blower and several dampers, the air inlet of the high-pressure blower is connected to the air outlet of the first air passage, and the air inlet of the first air passage is open; The air outlets of the high-pressure fans are respectively connected to the second, third, fourth and fifth air ducts through respective branch pipes, and air dampers are respectively set in each air duct;
自动排渣部分,包括直接作用在灰渣室底部的刮板,所述刮板安装在一个可运行的链条上并在第二电机的驱动下将灰渣室中的灰泥刮出并外排。The automatic slag discharge part includes a scraper that directly acts on the bottom of the ash chamber, and the scraper is installed on a chain that can run and is driven by a second motor to scrape out the mortar in the ash chamber and discharge it to the outside .
所述火焰室与燃烧室之间的结合内腔中设有一个弧形的挡火板。An arc-shaped fire baffle is arranged in the combined inner cavity between the flame chamber and the combustion chamber.
在所述料仓的出料口设置一个闸门。A gate is set at the discharge port of the silo.
所述导流口的外侧固定一个通过螺纹进行连接的检修盖板,在卸下的状态下可以对喷火嘴进行疏通。定期清理喷火口内的结渣。An inspection cover plate connected by threads is fixed on the outside of the diversion port, and the flame nozzle can be dredged in the state of being removed. Regularly clean the slagging inside the burner.
在所述火焰室的侧壁上设有一个倾斜向下设置的用于观察内部火焰状况的观察窗。On the side wall of the flame chamber, there is an observation window arranged obliquely downward for observing the internal flame condition.
所述炉排包括为履带式结构,包括叶片、链条和链轮,所述叶片铰接在所述链条上,形成一个耐高温的运动部件。The grate is a crawler structure, including blades, chains and sprockets, and the blades are hinged on the chains to form a high temperature resistant moving part.
该种燃烧机的使用方法:How to use this burner:
依次进行如下步骤:Follow the steps in turn:
步骤一,准备物料:生物质颗粒,Φ8~Φ12之间,长度在30mm~70mm之间,压缩密度:1.1kg/dm3~1.4kg/dm3,干燥且无杂质的颗粒;Step 1, prepare materials: biomass particles, between Φ8 ~ Φ12, length between 30mm ~ 70mm, compressed density: 1.1kg/dm 3 ~ 1.4kg/dm 3 , dry and impurity-free particles;
步骤二,将物料填满料仓待用;Step 2, filling the silo with materials for use;
步骤三,点火;首先打开料仓下方的闸门,随即启动螺旋输送器电机和闭风器电机,螺旋输送器和闭风器全速运转2分钟后,启动高压风机,高压风机以25赫兹运转,然后启动点火器,待看到喷火嘴有浓烟冒出时,调整风机转速至40赫兹~50赫兹,并启动炉排电机,以25赫兹运转,待到火舌从喷火嘴喷出后,完成点火;Step 3, ignition; first open the gate under the silo, then start the screw conveyor motor and air lock motor, after the screw conveyor and air lock run at full speed for 2 minutes, start the high-pressure fan, which runs at 25 Hz, and then Start the igniter, and when you see thick smoke coming out of the flame nozzle, adjust the speed of the fan to 40 Hz to 50 Hz, and start the grate motor to run at 25 Hz, and wait until the tongue of flame is ejected from the flame nozzle. ignition;
步骤四运行,根据不同的物料调整炉排速度和送料速度,其中应该保证不间断燃烧;Step 4 operation, adjust the grate speed and feeding speed according to different materials, which should ensure uninterrupted combustion;
步骤五,停止燃烧,首先先将料仓下方的闸门关闭,并将螺旋输送器内部的物料送入落料管后再关闭,然后关闭闭风器。直到从观察孔看不到火光,再将高压风机和炉排电机关闭,最后关闭总电源。Step five, to stop burning, firstly close the gate below the silo, send the material inside the screw conveyor into the discharge pipe and then close it, and then close the air locker. Turn off the high-pressure blower and the grate motor until the flame cannot be seen from the observation hole, and finally turn off the main power supply.
步骤六,冷却,燃烧机完全冷却时间约6-12小时。Step 6, cooling, the complete cooling time of the burner is about 6-12 hours.
燃烧机的工作过程:将料仓装满颗粒状物料,物料由螺旋送料器送往散料装置,散料装置将物料均匀的撒到燃烧炉排上,待散落到一定厚度的物料后,炉排下方的点火器喷火将物料引燃,在高压风机强风的作用下,热风通过第五风道、第四风道向燃烧室中供风,物料在燃烧室内剧烈燃烧,物料同时不断添加,炉排缓慢移动,伴随着燃烧面积的增大,燃烧室内的温度迅速上升,火舌越烧越长,并通过喷火嘴喷出,喷火嘴后方的导流口出来的风流起到对火舌导流的作用,喷火口外圈补气环出来的风流是对火舌的补氧气流,让火舌喷出后能够充分燃烧,并将炉体外围的热量(通过第一、第二、第三通道收集来的热量)一并吹入热能转换设备(如锅炉、热风烘干炉等)。燃烧室内燃尽的物料缓慢的向后移动,温度逐渐降低,最后落入燃烧机下方的排渣水槽内,排渣水槽底部的刮料板将渣料(泥料)排出。整个过程连续运转,根据用户的物料和对热量的需求,可通过调整炉排移动的速度以及送料的速度来实现最佳的燃烧。The working process of the burner: the silo is filled with granular materials, and the materials are sent to the bulk material device by the screw feeder. The igniter at the bottom of the row ignites the material. Under the action of the strong wind of the high-pressure fan, the hot air is supplied to the combustion chamber through the fifth air channel and the fourth air channel. The material burns violently in the combustion chamber, and the material is continuously added at the same time. The grate moves slowly, and with the increase of the combustion area, the temperature in the combustion chamber rises rapidly, and the tongue of flame burns longer and longer, and is sprayed out through the flame nozzle. The effect of air flow, the wind flow from the air supply ring on the outer ring of the crater is the oxygen supply flow to the flame tongue, so that the flame tongue can be fully burned after being ejected, and the heat on the periphery of the furnace body (collected through the first, second and third channels) The incoming heat) is blown into thermal energy conversion equipment (such as boilers, hot air drying furnaces, etc.). The burnt material in the combustion chamber moves backward slowly, the temperature gradually decreases, and finally falls into the slag discharge tank below the burner, and the scraper at the bottom of the slag discharge tank discharges the slag (mud). The whole process runs continuously, and according to the user's material and demand for heat, the best combustion can be achieved by adjusting the speed of grate movement and material feeding.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、采用自动上料、排料和风量控制的模式,打破以往生物质燃烧机只能使用木屑颗粒的限制,面向所有生物质颗粒的利用。1. The mode of automatic feeding, discharging and air volume control is adopted, which breaks the limitation that biomass burners can only use wood pellets in the past, and is oriented to the utilization of all biomass pellets.
2、自动化燃烧,从上料到燃烧再到排渣,整个过程全部自动化,其中上料和排渣过程可以是连续的方式,也可以是断续的排渣方式,并根据不同的生物质颗粒,制定最佳的参数,完全可以实现自动化的控制。2. Automatic combustion, from feeding to burning to slagging, the whole process is fully automated, wherein the feeding and slagging process can be continuous or intermittent, and according to different biomass particles , to develop the best parameters, fully automatic control can be realized.
3、独特的水密封,排渣室中充满水形成水封,水密封既保证了不让风机气流泄露,而且,在高温渣料的作用下,使得水部分汽化,蒸汽上升,使水蒸气参与了颗粒的裂解燃烧,让颗粒的热能利用更高。同时设置的自动补水器可以使得排渣室中的水处于一定的液面。3. Unique water seal. The slag discharge chamber is filled with water to form a water seal. The water seal not only ensures that the air flow of the fan is not leaked, but also, under the action of high-temperature slag, the water is partially vaporized, and the steam rises to make the water vapor participate in the process. The pyrolysis and combustion of particles is prevented, and the heat energy utilization of particles is higher. The automatic water replenisher provided at the same time can keep the water in the slag discharge chamber at a certain liquid level.
4、由于对风道系统进行了独到的设计,热能利用高,与同等热值的锅炉相比,整体优化较好,体积小,耗能低,热损低。4. Due to the unique design of the air duct system, the heat energy utilization is high. Compared with the boiler with the same calorific value, the overall optimization is better, the volume is small, the energy consumption is low, and the heat loss is low.
5、低碳无烟排放,生物质能源的转化过程是通过绿色植物的光合作用将二氧化碳和水合成生物质,生物质燃烧释放出二氧化碳和水,形成二氧化碳的循环排放过程,能够有效减少人类二氧化碳的净排放量,降低温室效应。5. Low-carbon and smoke-free emissions. The conversion process of biomass energy is to synthesize biomass from carbon dioxide and water through the photosynthesis of green plants. The combustion of biomass releases carbon dioxide and water to form a cycle of carbon dioxide emission, which can effectively reduce human carbon dioxide. net emissions and reduce the greenhouse effect.
6、环保无尘,同时自动排渣刮板刮出的是灰泥,不会有扬尘现象,可以直接做成肥料使用。6. Environmental protection and dust-free, at the same time, the scraped by the automatic slag discharge scraper is plaster, there will be no dust phenomenon, and it can be directly used as fertilizer.
附图说明Description of drawings
图1为本燃烧机的立体图之一。Figure 1 is one of the perspective views of the burner.
图2为本燃烧机的主视图。Figure 2 is the front view of the burner.
图3为本燃烧机的侧视图。Figure 3 is a side view of the burner.
图4为图3中A--A剖视图。Fig. 4 is a sectional view A--A in Fig. 3 .
图5为图2中B--B剖视图。Fig. 5 is a cross-sectional view of B--B in Fig. 2 .
图6为风道、风机的连接关系示意图。Fig. 6 is a schematic diagram of the connection relationship between the air duct and the fan.
图7为燃烧的过程示意图。Figure 7 is a schematic diagram of the combustion process.
图8为本燃烧机的立体图之二。Fig. 8 is the second perspective view of the burner.
图中:1燃烧室,2火焰室,21隔板,22喷火嘴,23补气环,24导流口,3灰渣室,31清水,4高压风机,51第一风道,511进风口,52第二风道,53第三风道,54第四风道,55第五风道,56风闸,61叶片,62链条,63链轮,64第一驱动电机,71料仓,72螺旋输送器,73闭风器,74落料管,82第二电机,81链条,83刮板,91点火器,92挡火板,93检修盖板,94观察窗。In the figure: 1 combustion chamber, 2 flame chamber, 21 partition, 22 burner nozzle, 23 gas supply ring, 24 diversion port, 3 ash chamber, 31 clean water, 4 high-pressure fan, 51 first air duct, 511 inlet Tuyere, 52 second air duct, 53 third air duct, 54 fourth air duct, 55 fifth air duct, 56 damper, 61 blade, 62 chain, 63 sprocket, 64 first drive motor, 71 silo, 72 screw conveyor, 73 air locker, 74 drop pipe, 82 second motor, 81 chain, 83 scraper, 91 igniter, 92 fire baffle, 93 inspection cover, 94 observation window.
具体实施方式Detailed ways
相对于传统的煤炭等燃料,生物质颗粒燃料具有如下特点:Compared with traditional coal and other fuels, biomass pellet fuel has the following characteristics:
1、发热量大,发热量在3900~4800千卡/kg左右,经炭化后的发热量高达7000—8000千卡/kg。1. The calorific value is large, the calorific value is about 3900-4800 kcal/kg, and the calorific value after carbonization is as high as 7000-8000 kcal/kg.
2,生物质颗粒燃料纯度高,不含其他不产生热量的杂物,其含炭量75—85%,灰份3—6%,含水量1—3%,绝对不含煤矸石,石头等不发热反而耗热的杂质,将直接为企业降低成本。2. Biomass pellet fuel has high purity and does not contain other sundries that do not generate heat. Its carbon content is 75-85%, ash content is 3-6%, water content is 1-3%, and absolutely does not contain coal gangue, stones, etc. Impurities that do not generate heat but consume heat will directly reduce costs for enterprises.
3,生物质颗粒燃料不含硫磷,不腐蚀锅炉,可延长锅炉的使用寿命,企业将受益匪浅。3. Biomass pellet fuel does not contain sulfur and phosphorus, does not corrode the boiler, can prolong the service life of the boiler, and the enterprise will benefit a lot.
4,由于生物质颗粒燃料不含硫磷,燃烧时不产生二氧化硫和五氧化二磷,因而不会导致酸雨产生,不污染大气,不污染环境。4. Since biomass pellet fuel does not contain sulfur and phosphorus, it does not produce sulfur dioxide and phosphorus pentoxide during combustion, so it will not cause acid rain, pollute the atmosphere, and do not pollute the environment.
5,生物质颗粒燃料清洁卫生,投料方便,减少工人的劳动强度,极大地改善了劳动环境,企业将减少用于劳动力方面的成本。5. Biomass pellet fuel is clean and hygienic, easy to feed, reduces labor intensity of workers, greatly improves the working environment, and enterprises will reduce the cost of labor.
6,生物质颗粒燃料燃烧后灰碴极少,极大地减少堆放煤碴的场地,降低出碴费用。6. After the biomass pellet fuel is burned, there is very little ash, which greatly reduces the site for piling up coal ash and reduces the cost of ash.
7,生物质颗粒燃料燃烧后的灰烬是品位极高的优质有机钾肥,可回收创利。7. The ashes of biomass pellet fuel combustion are high-grade high-quality organic potassium fertilizers, which can be recycled for profit.
如图1至图8所示,本燃烧机就是针对上述的生物质颗粒燃料的一种生物质颗粒燃烧机,由以下几个部分组成。As shown in Figures 1 to 8, this burner is a biomass pellet burner for the above-mentioned biomass pellet fuel, which consists of the following parts.
炉膛部分,所述炉膛部分包括自下而上彼此贯通的下部的灰渣室、中部的燃烧室和上部的火焰室,其中,燃烧室是颗粒燃料燃烧的主要场所,火焰室是火焰集中向目标喷射火焰的功能部件,灰渣室是用于收集灰分并清运的部位。由于燃烧室和火焰室所处的温度较高,所以其内胆一般采用耐火材料制作的内胆,并在外围包覆金属壳体。The furnace part, the furnace part includes the lower ash chamber, the middle combustion chamber and the upper flame chamber, which are connected to each other from bottom to top, wherein the combustion chamber is the main place for the combustion of particulate fuel, and the flame chamber is where the flame is concentrated to the target The functional part of the flame injection, the ash chamber is the part used to collect the ash and remove it. Due to the high temperature of the combustion chamber and the flame chamber, the inner tank is generally made of refractory material, and the outer circumference is covered with a metal shell.
具体的,燃烧室1整体长方体状,内部的腔体为燃烧的场合,在燃烧室的四周外围设置有第一风道51和第五风道55,其中,第一风道51位于中上部,紧贴着燃烧室的内胆,可以收集燃烧室散发的热量。第一风道51中具有进风口和出风口,511进风口与大气直接连通,通常处于敞口状态,出风口与高压风机4连接,通过高压风机鼓风带动第一风道中的气流流动,这样外界空气在经过第一风道时,由于和燃烧室之间的换热作用,就会得到加热,实现空气的预热作用,同时,可以在燃烧室1内胆和外壳之间形成一个流动的风幕,使得外壳的温度不会升高,这一结构设计比传统的保温岩棉的炉膛设计节能效果明显。高压风机抽出的热风再次经过合理分配后送至燃烧室、火焰室等场所。Specifically, the combustion chamber 1 is in the shape of a cuboid as a whole, and the internal cavity is used for combustion. A first air passage 51 and a fifth air passage 55 are arranged around the periphery of the combustion chamber, wherein the first air passage 51 is located in the middle and upper part. The liner close to the combustion chamber can collect the heat emitted by the combustion chamber. There is an air inlet and an air outlet in the first air channel 51, the 511 air inlet is directly connected with the atmosphere, usually in an open state, the air outlet is connected with the high-pressure fan 4, and the airflow in the first air channel is driven by the high-pressure fan blast, so that When the outside air passes through the first air channel, it will be heated due to the heat exchange effect with the combustion chamber to realize the preheating effect of the air. The air curtain prevents the temperature of the shell from rising. This structural design has a more energy-saving effect than the traditional heat-insulating rock wool furnace design. The hot air extracted by the high-pressure fan is sent to the combustion chamber, flame chamber and other places after reasonable distribution.
在所述燃烧室1中设置一个水平状态炉排,炉排包括为履带式结构,包括叶片61、链条62和链轮63,所述叶片61铰接在所述链条上,形成一个耐高温的运动部件,且所述炉排在第一驱动电机64的驱动下可转动,自前向后缓慢转动,其中的第一驱动电机为调速电机,速度可调,正常情况下,颗粒燃料摊铺在炉排上并进行燃烧,随着燃烧的进行,向后移动,完全燃烧后形成草木灰,然后在炉排运转到后端时掉落下来,完成一个循环,而火焰最大的部位基本上处于燃烧室1的中央处,火焰顺势并向火焰室集中。第五风道55位于炉排对应所在的燃烧室的侧壁上,并通过设置一个或者多个送风口,直接向燃烧室内供风,使得热风被送到炉排下侧,并在经过炉排时对其上的燃料进行助燃,使得燃烧发挥最大的效率,这一过程中,可以在第五风道55和高压风机之间的管道上设置风闸56,用于调节并控制送风量。A horizontal fire grate is set in the combustion chamber 1, the fire grate includes a crawler structure, including blades 61, chains 62 and sprockets 63, and the blades 61 are hinged on the chains to form a high temperature resistant motion components, and the grate is rotatable under the drive of the first drive motor 64, and slowly rotates from front to back, wherein the first drive motor is a speed-regulating motor, and the speed is adjustable. Arrange and burn, move backwards as the combustion progresses, form plant ash after complete combustion, and then fall down when the grate runs to the rear end, completing a cycle, and the part with the largest flame is basically in the combustion chamber 1 At the center of the flame, the flame follows the trend and concentrates towards the flame chamber. The fifth air passage 55 is located on the side wall of the combustion chamber corresponding to the fire grate, and is provided with one or more air supply ports to directly supply air to the combustion chamber, so that the hot air is sent to the lower side of the fire grate and passes through the fire grate. During this process, the fuel on it is combusted to maximize the efficiency of combustion. In this process, an air damper 56 can be set on the pipeline between the fifth air duct 55 and the high-pressure fan to adjust and control the air supply volume.
火焰室2是火焰集中并向目标输送火焰的场所,火焰室2的内胆采用耐火材料制作,在火焰室的外侧包覆有两层壳体,使得在火焰室的四周外围依次设置彼此独立的第二风道52和第三风道53,其中,第二风道52的进风口位于火焰室内胆的下部,而第二风道的出风口自顶部向火焰室中供风,且在第二风道中设置螺旋状的隔板21,使得热风在经过第二风道时,可以最大程度的收集火焰室内胆散发的热量,第二风道52中流动的热空气吸收大量的热量,并向火焰室自上而下的喷射,使得火焰改变方向。并且,火焰室内胆的一侧壁上开设有一个喷火嘴22以及位于喷火嘴外围的补气环23,喷火嘴和补气环都是采用耐火材料制作,其中喷火嘴22是火焰外喷的主口,在顶部热风的作用下,火焰会向气压低的喷火嘴22外侧喷射。同时,并在喷火嘴相对的火焰室另一侧壁上设置一个同轴设置的导流口24,该导流口24与第二风道贯通,容易理解的,第二风道52中的热风会通过导流口向燃烧室内喷射,同时由于导流口24和喷射嘴22同轴设置,所以会在轴向上吹拂和拉扯火焰沿着喷火嘴快速的喷射,提高火焰的刚度和强度。另外第三风道53位于第二风道的外围,并由高压风机4提供热风,其中,第三风道53的出风口向补气环中供风,补气环中出来的热风对喷射嘴出来的火焰进行助燃,并调节火焰的形状,使得火焰进行充分的燃烧。当然,第三通道可以有效的对第二风道中散发的热量进行收集,这样,通常可以认为,火焰室外壳上的温度不会很高。The flame chamber 2 is the place where the flames are concentrated and delivered to the target. The inner tank of the flame chamber 2 is made of refractory material, and the outer side of the flame chamber is covered with two layers of shells, so that the surrounding periphery of the flame chamber is sequentially arranged with mutually independent The second air duct 52 and the third air duct 53, wherein the air inlet of the second air duct 52 is located at the bottom of the flame chamber, and the air outlet of the second air duct supplies wind from the top to the flame chamber, and The spiral dividing plate 21 is set in the second air duct, so that when the hot air passes through the second air duct, the heat emitted by the flame chamber can be collected to the greatest extent, and the hot air flowing in the second air duct 52 absorbs a large amount of heat, and A top-down injection into the flame chamber causing the flame to change direction. Moreover, a flame nozzle 22 and an air supply ring 23 positioned at the periphery of the flame nozzle are provided on the side wall of the flame chamber. The flame nozzle and the gas supply ring are all made of refractory materials, and the flame nozzle 22 is The main port where the flame sprays out, under the action of the top hot air, the flame will spray to the outside of the flame nozzle 22 with low air pressure. Simultaneously, on the other side wall of the flame chamber opposite to the flame nozzle, a coaxially arranged diversion port 24 is set, and the diversion port 24 communicates with the second air duct. It is easy to understand that the second air duct 52 The hot air will be injected into the combustion chamber through the diversion port, and because the diversion port 24 and the injection nozzle 22 are coaxially arranged, it will blow and pull the flame in the axial direction and quickly spray along the flame nozzle, improving the rigidity and strength of the flame . In addition, the third air passage 53 is located at the periphery of the second air passage, and hot blast is provided by the high-pressure blower 4, wherein, the air outlet of the third air passage 53 supplies air to the air supply ring, and the hot blast coming out of the air supply ring has a direct impact on the injection nozzles. The flame that comes out supports combustion and adjusts the shape of the flame so that the flame can burn fully. Of course, the third channel can effectively collect the heat dissipated in the second air channel, so it can generally be considered that the temperature on the outer shell of the flame chamber will not be very high.
灰渣室3位于设备的底部,通常安装在地基一下位置,在灰渣室中灌满清水31,与壳体形成一个水封,且在所述灰渣室外设有一个自动补水器,例如常用的浮子式液位补水器,使得液位始终保持在一定的高度。灰渣室中的水具有三个作用,其一是水封,实现燃烧室与外界的隔绝和封闭,其二是收集草木灰,炉排上的灰渣下落后直接落入水中,形成灰泥,便于清洁并防止灰尘的形成,实现清洁生产,其三,由于炉排上的灰渣具有一定的温度,在落入水中的瞬间,将部分水进行汽化,汽化后的水气上升,向燃烧室中补充水分,形成一个补水机构,提高燃料的利用率。The ash chamber 3 is located at the bottom of the equipment, and is usually installed below the foundation. The ash chamber is filled with clear water 31 to form a water seal with the shell, and an automatic water replenisher is provided outside the ash chamber, such as a commonly used The advanced float type liquid level water replenisher keeps the liquid level at a certain height all the time. The water in the ash chamber has three functions, one is water seal, which realizes the isolation and sealing of the combustion chamber from the outside world, and the other is to collect plant ash, and the ash on the grate falls directly into the water to form plaster. It is easy to clean and prevent the formation of dust, and realize clean production. Third, because the ash on the grate has a certain temperature, when it falls into the water, part of the water is vaporized, and the vaporized water vapor rises to the combustion chamber. Add water in the middle, form a water replenishment mechanism, and improve fuel utilization.
自动上料部分,自动上料部分包括料仓71、螺旋输送器72、闭风器73和落料管74,料仓位于燃烧机的侧上方,为方形漏斗,落料管74倾斜设置且落料口位于燃烧室中,落料点位于燃烧室的中央处,在落料口附近的所述燃烧室1内壁上安装一点火器91,用于初始的点火。在落料口的上端口连接一个闭风器73,防止火焰倒流,发生危险,闭风器和料仓出口之间安装一个螺旋输送器,用于定向定量的输送物料;其中,闭风器73位于第四风道中,第四风道54的进风口通过支管连接高压风机4,所述第四风道54的出风口连接到燃烧室,热风通过第四风道时,可以对闭风器73及落料管74进行冷却,使得落料管的温度不致过高,防止燃料颗粒在此过程中发生碳化,解决了传统的燃烧炉进料机给料过程中燃料颗粒碳化的问题。在所述料仓71的出料口设置一个闸门75,该闸门的设置用于开机和关机过程的燃料供应的控制,将在使用过程中进行详细的说明。The automatic feeding part, the automatic feeding part includes a feed bin 71, a screw conveyor 72, an air lock 73 and a discharge pipe 74, the feed bin is located above the side of the burner, and is a square funnel, and the discharge pipe 74 is arranged obliquely and falls The feed port is located in the combustion chamber, and the discharge point is located in the center of the combustion chamber. An igniter 91 is installed on the inner wall of the combustion chamber 1 near the discharge port for initial ignition. An air locker 73 is connected to the upper port of the blanking port to prevent the flame from flowing backwards and cause danger. A screw conveyor is installed between the air locker and the outlet of the silo for directional and quantitative delivery of materials; among them, the air locker 73 Located in the fourth air duct, the air inlet of the fourth air duct 54 is connected to the high-pressure blower 4 through a branch pipe, and the air outlet of the fourth air duct 54 is connected to the combustion chamber. and the feeding tube 74 for cooling, so that the temperature of the feeding tube is not too high, preventing the carbonization of the fuel particles in the process, and solving the problem of carbonization of the fuel particles in the feeding process of the traditional combustion furnace feeder. A gate 75 is provided at the discharge port of the silo 71, and the setting of the gate is used to control the fuel supply during startup and shutdown, which will be described in detail during use.
风循环部分,所述风循环部分包括一个高压风机4和若干风闸56,所述高压风机的进风口连接到第一风道的出风口,所述第一风道51的进风口为敞口,第一风道收集的是燃烧室内胆和外壳之间的热量,不同设置风闸。高压风机的出风口分别通过各自的支管连接到第二、第三、第四和第五风道并分别设置风闸56,这是因为,燃烧室、火焰室和补气环处的送风量和比例根据不同的燃料性质需要做部分调整,所以需要这只风闸,通过调节风闸的开口大小可以调节风量和送风比例。The wind circulation part, the wind circulation part includes a high-pressure fan 4 and several dampers 56, the air inlet of the high-pressure fan is connected to the air outlet of the first air duct, and the air inlet of the first air duct 51 is open , the first air channel collects the heat between the combustion chamber and the shell, and the damper is set differently. The air outlets of the high-pressure fans are respectively connected to the second, third, fourth and fifth air passages through their respective branch pipes, and the air gates 56 are respectively set, because the air supply volume at the combustion chamber, the flame chamber and the air supply ring The air ratio and ratio need to be partially adjusted according to different fuel properties, so this damper is needed, and the air volume and air supply ratio can be adjusted by adjusting the opening size of the damper.
自动排渣部分,包括第二电机82、链条81和刮板83,所述链条部分位于灰渣室中且通过设置在链条上的刮板将灰渣室3中的灰泥刮出并外排,其中刮板84直接作用于排渣室的底部,可以将灰泥刮走外排。The automatic slag discharge part includes a second motor 82, a chain 81 and a scraper 83. The chain part is located in the ash chamber and the plaster in the ash chamber 3 is scraped out and discharged by the scraper arranged on the chain , wherein the scraper 84 acts directly on the bottom of the slag discharge chamber to scrape away the plaster and discharge it outside.
在火焰室与燃烧室之间的结合内腔中设有一个弧形的挡火板92,使得火焰稳定,并防止火焰向上的冲力过大。An arc-shaped fire baffle 92 is arranged in the combined inner cavity between the flame chamber and the combustion chamber to stabilize the flame and prevent excessive upward momentum of the flame.
由于喷火嘴经常发生积灰积炭,所以需要定期进行清理,在导流口的外侧固定一个通过螺纹进行连接的检修盖板93,在卸下的状态下可以对喷火嘴进行疏通,定期清理喷火口内的结渣,清理完毕后盖上盖子即可。Since the flame nozzle often accumulates dust and carbon deposits, it needs to be cleaned regularly. A maintenance cover 93 connected by threads is fixed on the outside of the diversion port. When it is removed, the flame nozzle can be dredged. Clean up the slagging in the flame vent, and cover the lid after cleaning.
在炉膛的壁上设置一些检修口,以便后期的维修。Some inspection ports are provided on the wall of the furnace for later maintenance.
在所述火焰室的侧壁上设有一个倾斜向下设置的用于观察内部火焰状况的观察窗94,以便对风量控制和炉排转速进行控制。On the side wall of the flame chamber, there is an observation window 94 arranged obliquely downward for observing the internal flame condition, so as to control the air volume control and the fire grate rotating speed.
步骤一,准备物料:生物质颗粒,Φ8-Φ12之间,长度在30-70mm之间,压缩密度:1.1-1.4kg/dm3,干燥且无任何杂质的颗粒;其中,密度单位是一个复合单位,它是由质量单位和体积单位组合在一起,所以在进行密度单位换算时一定要知道质量单位之间的换算关系和体积单位之间的换算关系:1g=10-3kg,1cm3=10-3dm3=10-6m3。Step 1, prepare materials: biomass particles, between Φ8-Φ12, length between 30-70mm, compressed density: 1.1-1.4kg/dm3, dry particles without any impurities; where, the density unit is a composite unit , it is a combination of mass units and volume units, so when converting density units, you must know the conversion relationship between mass units and volume units: 1g=10 -3 kg, 1cm 3 =10 −3 dm 3 =10 −6 m 3 .
步骤二,用斗提机将物料送入料仓71,用料仓内的喂料器来自动控制斗提机运转,将物料填满料仓;Step 2, use the bucket elevator to send the material into the bin 71, use the feeder in the bin to automatically control the operation of the bucket elevator, and fill the bin with the material;
步骤三,点火;首先打开料仓下方的闸门75,随即启动螺旋输送器电机和闭风器电机,送料器和闭风器全速运转2分钟后,启动风机,高压风机以25赫兹的频率运转,然后启动点火器91,待看到喷火口有浓烟冒出时(约5分钟),调整风机转速至40~50赫兹,并启动炉排电机,以25赫兹运转,待到火舌从喷火口喷出后,完成点火,Step 3, ignition; first open the gate 75 below the silo, then start the screw conveyor motor and the air locker motor, and after the feeder and the air locker run at full speed for 2 minutes, start the fan, and the high-pressure fan runs at a frequency of 25 Hz. Then start the igniter 91, and when it is seen that thick smoke is coming out of the crater (about 5 minutes), adjust the fan speed to 40-50 Hz, and start the grate motor, and run at 25 Hz until the tongue of flame is sprayed from the crater. After exiting, the ignition is completed,
步骤四运行,根据不同的物料调整炉排速度和送料速度,其中应该保证不间断燃烧,Step four operation, adjust the grate speed and feeding speed according to different materials, which should ensure uninterrupted combustion,
不同的物料,调整转速有着不同的策略,对于热值较高的颗粒物料(如木屑颗粒,棕榈颗粒),因其热值高,燃烧持久,所以炉排电机(第一驱动电机)不易调整过快,否则物料没有燃尽就被排出了,对于热值需求的变化,应调整送料量来增大释放的热量,并随时从观察口观察物料的燃烧状况和灰泥的情况,一般剧烈燃烧的物料占燃烧室的2/3为宜,热值较低的颗粒物料(如秸秆类,稻壳,棉柴颗粒)势必要提高炉排速度,增大送料量来弥补其热值低的不足,因此,热值低的物料消耗量也相对较高。用户可根据自己的需求来调整其热值释放量。Different materials have different strategies for adjusting the speed. For granular materials with high calorific value (such as wood pellets, palm pellets), because of their high calorific value and long-lasting combustion, the grate motor (the first drive motor) is not easy to adjust. Otherwise, the material will be discharged without burning out. For the change of calorific value demand, the feeding amount should be adjusted to increase the released heat, and the combustion status of the material and the condition of the stucco should be observed from the observation port at any time. Generally, violent combustion It is advisable for the material to occupy 2/3 of the combustion chamber. For granular materials with low calorific value (such as straw, rice husk, and cotton wood particles), it is necessary to increase the grate speed and increase the feeding volume to make up for its low calorific value. Therefore, the consumption of materials with low calorific value is relatively high. Users can adjust the calorific value released according to their own needs.
步骤五,停止燃烧Step five, stop burning
首先先将料仓下方的闸门75关闭,并将螺旋输送器内部的物料排空后再关闭,然后关闭闭风器73。直到从观察孔看不到火光,再将高压风机和炉排的第二电机关闭,最后关闭总电源。Firstly, the gate 75 below the feed bin is closed, and then closed after the material in the screw conveyor is emptied, and then the air locker 73 is closed. Until the flame cannot be seen from the observation hole, the high-pressure fan and the second motor of the fire grate are turned off, and finally the main power supply is turned off.
步骤六,冷却,燃烧机完全冷却时间约6-12小时。Step 6, cooling, the complete cooling time of the burner is about 6-12 hours.
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域相关技术人员对本实用新型的各种变形和改进,均应扩如本实用新型权利要求书所确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present utility model, and are not intended to limit the scope of the present utility model. Variations and improvements should be extended within the scope of protection as defined in the claims of the utility model.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104791767A (en) * | 2015-04-02 | 2015-07-22 | 章丘市宇龙机械有限公司 | Biomass particle burner and use method thereof |
| CN110702840A (en) * | 2019-10-14 | 2020-01-17 | 刘芳 | An analysis device based on the energy utilization rate of urban domestic sewage biomass carbonization |
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| CN112555814A (en) * | 2020-12-31 | 2021-03-26 | 河南农业大学 | Biomass burner with crawler-type combustion hearth for flue-cured tobacco and operation method thereof |
| CN113701168A (en) * | 2021-08-28 | 2021-11-26 | 江苏仙盛环保科技有限公司 | Automatic smoke dust purification incinerator and operation method thereof |
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2015
- 2015-04-02 CN CN201520194394.9U patent/CN204593362U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104791767A (en) * | 2015-04-02 | 2015-07-22 | 章丘市宇龙机械有限公司 | Biomass particle burner and use method thereof |
| CN104791767B (en) * | 2015-04-02 | 2017-01-25 | 章丘市宇龙机械有限公司 | Biomass particle burner and use method thereof |
| CN110702840A (en) * | 2019-10-14 | 2020-01-17 | 刘芳 | An analysis device based on the energy utilization rate of urban domestic sewage biomass carbonization |
| CN110702840B (en) * | 2019-10-14 | 2022-06-07 | 河北地质大学华信学院 | Analysis device based on energy utilization rate of carbonized urban domestic sewage biomass |
| CN112212361A (en) * | 2020-09-29 | 2021-01-12 | 山东超万采暖设备有限公司 | Biomass particle and semi-coke dual-purpose cleaning heating stove |
| CN112555814A (en) * | 2020-12-31 | 2021-03-26 | 河南农业大学 | Biomass burner with crawler-type combustion hearth for flue-cured tobacco and operation method thereof |
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