CN204589324U - A kind of cleaning dregs system of fishing for function with level - Google Patents

A kind of cleaning dregs system of fishing for function with level Download PDF

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Publication number
CN204589324U
CN204589324U CN201520081201.9U CN201520081201U CN204589324U CN 204589324 U CN204589324 U CN 204589324U CN 201520081201 U CN201520081201 U CN 201520081201U CN 204589324 U CN204589324 U CN 204589324U
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China
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lifting mechanism
grab
linkage arm
lifting
rod
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Expired - Fee Related
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CN201520081201.9U
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Chinese (zh)
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詹涛
赵含
张云伟
王文莹
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CHINA NONFERROUS METAL INDUSTRY'S FOREIGN ENGINEERING AND CONSTRUCTION Co Ltd
NFC Shenyang Metallurgy Machinery Co Ltd
China Nonferrous Metal Mining Group Co Ltd
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CHINA NONFERROUS METAL INDUSTRY'S FOREIGN ENGINEERING AND CONSTRUCTION Co Ltd
NFC Shenyang Metallurgy Machinery Co Ltd
China Nonferrous Metal Mining Group Co Ltd
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Priority to CN201520081201.9U priority Critical patent/CN204589324U/en
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Abstract

一种带水平捞取功能的清渣系统属于冶金机械技术领域,具体涉及一种带水平捞取功能的清渣系统。本实用新型提供一种结构简单,稳定可靠,维护方便,使用寿命长的带水平捞取功能的清渣系统。本实用新型包括具有升降控制系统的升降机构,升降机构下端设置有抓斗机构,所述抓斗机构上设置有两相互配合的抓斗,其特征在于:所述抓斗的侧方设置有联动臂,联动臂同升降机构上的抓取气缸相连;所述联动臂和升降机构之间设置有一端同联动臂中部铰接的连杆,连杆的另一端通过销轴同一传动杆的下端铰接;传动杆的上端设置有同升降控制系统相连的行程传感器;所述销轴设置于升降机构上的长条孔内。

A slag cleaning system with a horizontal fishing function belongs to the technical field of metallurgical machinery, and in particular relates to a slag cleaning system with a horizontal fishing function. The utility model provides a slag cleaning system with a horizontal fishing function, which is simple in structure, stable and reliable, convenient in maintenance and long in service life. The utility model comprises a lifting mechanism with a lifting control system. A grab mechanism is arranged at the lower end of the lifting mechanism, and two mutually cooperating grab buckets are arranged on the grab mechanism. arm, and the linkage arm is connected with the grasping cylinder on the lifting mechanism; a connecting rod with one end hinged with the middle part of the linkage arm is arranged between the linkage arm and the lifting mechanism, and the other end of the connecting rod is hinged with the lower end of the same transmission rod through the pin shaft; The upper end of the transmission rod is provided with a stroke sensor connected with the lifting control system; the pin shaft is arranged in the elongated hole on the lifting mechanism.

Description

一种带水平捞取功能的清渣系统A slag cleaning system with horizontal fishing function

技术领域 technical field

本实用新型属于冶金机械技术领域,具体涉及一种带水平捞取功能的清渣系统。 The utility model belongs to the technical field of metallurgical machinery, in particular to a slag cleaning system with a horizontal fishing function.

背景技术 Background technique

铝电解多功能起重机组是大型铝电解生产的关键操作设备,承担着辅助大型预焙阳极电解槽生产作业任务。随着制铝行业中的电解槽技术朝着大容量预焙电解槽技术的方向发展,保证预焙电解槽现代化、高效率的平稳生产,要求铝电解多功能起重机具备更加完备的功能。 The aluminum electrolysis multifunctional crane unit is the key operating equipment for large-scale aluminum electrolysis production, and undertakes the task of assisting the production of large-scale prebaked anode electrolytic cells. With the development of electrolytic cell technology in the aluminum industry towards large-capacity pre-baked electrolytic cell technology, to ensure the modernization and high-efficiency stable production of pre-baked electrolytic cell, it is required that the aluminum electrolysis multifunctional crane has more complete functions.

现有的铝电解多功能起重机清渣系统大多采用的是卷扬机构通过钢丝绳带动升降部件升降或单级液压升降结构,大多为一级升降,由于受到厂房设备空间限制,行程十分有限;抓斗的下缘结构闭合轨迹为弧线形,如图6所示,导致在清渣作业时存在过多的盲区,只能经过人工配合、多次捞取才能达到清理效果,大大降低生产效率;并且卷扬机构结构复杂,维护繁琐,工作过程中容易发生故障,造成安全生产事故。 Most of the existing aluminum electrolysis multifunctional crane slag removal systems use the hoisting mechanism to drive the lifting parts to lift through the wire rope or the single-stage hydraulic lifting structure, most of which are one-stage lifting. Due to the limited space of the plant equipment, the stroke is very limited; The closed track of the lower edge structure is arc-shaped, as shown in Figure 6, resulting in too many blind spots in the slag cleaning operation, and the cleaning effect can only be achieved through manual cooperation and multiple fishing, which greatly reduces production efficiency; and the hoisting mechanism The structure is complex, the maintenance is cumbersome, and it is easy to break down during the work process, resulting in safety production accidents.

发明内容 Contents of the invention

本实用新型就是针对上述问题,提供一种结构简单,稳定可靠,维护方便,使用寿命长的带水平捞取功能的清渣系统。 The utility model aims at the above problems and provides a slag cleaning system with a horizontal fishing function which is simple in structure, stable and reliable, easy to maintain, and has a long service life.

为实现本实用新型的上述目的,本实用新型采用如下技术方案,本实用新型包括具有升降控制系统的升降机构,升降机构下端设置有抓斗机构,所述抓斗机构上设置有两相互配合的抓斗,其特征在于:所述抓斗的侧方设置有联动臂,联动臂同升降机构上的抓取气缸相连;所述联动臂和升降机构之间设置有一端同联动臂中部铰接的连杆,连杆的另一端通过销轴同一传动杆的下端铰接;传动杆的上端设置有同升降控制系统相连的行程传感器;所述销轴设置于升降机构上的长条孔内。 In order to achieve the above purpose of the utility model, the utility model adopts the following technical scheme. The utility model includes a lifting mechanism with a lifting control system. The lower end of the lifting mechanism is provided with a grab mechanism. The grab bucket is characterized in that: a linkage arm is arranged on the side of the grab bucket, and the linkage arm is connected with the grabbing cylinder on the lifting mechanism; a connecting link hinged at one end to the middle of the linkage arm is arranged between the linkage arm and the lifting mechanism. The other end of the connecting rod is hinged with the lower end of the transmission rod through the pin shaft; the upper end of the transmission rod is provided with a stroke sensor connected with the lifting control system; the pin shaft is arranged in the elongated hole on the lifting mechanism.

作为本实用新型的一种优选方案,所述升降机构包括首级伸缩杆,首级伸缩杆上设置有首级伸缩气缸,首级伸缩气缸同中间伸缩杆相连,中间伸缩杆上设置有中间伸缩气缸,中间伸缩气缸同末级伸缩杆相连;所述抓取气缸、抓斗机构和所述长条孔均设置于末级伸缩杆上。 As a preferred solution of the present utility model, the lifting mechanism includes a first-stage telescopic rod, on which a first-stage telescopic cylinder is arranged, the first-stage telescopic cylinder is connected with an intermediate telescopic rod, and an intermediate telescopic rod is provided on the intermediate telescopic rod. The air cylinder and the middle telescopic cylinder are connected with the final telescopic rod; the grasping cylinder, the grab mechanism and the long holes are all arranged on the final telescopic rod.

本实用新型的有益效果。 Beneficial effects of the utility model.

1、本实用新型通过使用连杆,将抓斗的弧线运动转变为在长条孔处的直线运动,从而便于控制系统对抓斗运行轨迹的计算,通过升降系统对抓斗装置的运动进行调整,实现抓斗的水平捞取,提高清渣效率。 1. The utility model converts the arc motion of the grab bucket into a straight line motion at the elongated hole through the use of connecting rods, thereby facilitating the calculation of the running track of the grab bucket by the control system, and controlling the movement of the grab bucket device through the lifting system. Adjustment to realize the horizontal fishing of the grab bucket and improve the efficiency of slag cleaning.

2、本实用新型通过连杆对抓斗的运行轨迹进行检测,纯机械结构的检测装置,可以使本实用新型更加适应恶劣环境,提高本实用新型的使用寿命,降低故障率。 2. The utility model detects the running track of the grab bucket through the connecting rod. The purely mechanical structure detection device can make the utility model more adaptable to the harsh environment, improve the service life of the utility model, and reduce the failure rate.

3、本实用新型通过伸缩气缸和伸缩杆的形式实现系统的多级升降,具有节约空间的优点,而且本实用新型无需使用卷扬机构,因此,维护容易,结构简单,不易发生故障。 3. The utility model realizes the multi-level lifting of the system in the form of a telescopic cylinder and a telescopic rod, which has the advantage of saving space, and the utility model does not need to use a winch mechanism, so it is easy to maintain, simple in structure, and not prone to failure.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图2是升降机构伸开状态的结构示意图。 Fig. 2 is a structural schematic diagram of the lifting mechanism in an extended state.

图3是连杆和传动杆的结构示意图。 Fig. 3 is a structural schematic diagram of the connecting rod and the transmission rod.

图4是图3的局部放大图。 FIG. 4 is a partially enlarged view of FIG. 3 .

图5是本实用新型的抓斗工作状态图。 Fig. 5 is a diagram of the working state of the grab bucket of the present invention.

图6是现有抓斗的工作状态图。 Fig. 6 is a working state diagram of the existing grab bucket.

附图中1为抓斗、2为抓斗机构、3为联动臂、4为连杆、5为抓取气缸、6为升降机构、7为末级伸缩杆、8为中间伸缩气缸、9为中间伸缩杆、10为首级伸缩气缸、11为首级伸缩杆、12为传动杆、13为销轴、14为长条孔。 In the accompanying drawings, 1 is a grab, 2 is a grab mechanism, 3 is a linkage arm, 4 is a connecting rod, 5 is a grabbing cylinder, 6 is a lifting mechanism, 7 is a final telescopic rod, 8 is an intermediate telescopic cylinder, and 9 is a Middle telescopic rod, 10 are the first stage telescopic cylinders, 11 are the first stage telescopic rods, 12 are transmission rods, 13 are bearing pins, and 14 are elongated holes.

具体实施方式 Detailed ways

本实用新型包括具有升降控制系统的升降机构6,升降机构6下端设置有抓斗机构2,所述抓斗机构2上设置有两相互配合的抓斗1,其特征在于:所述抓斗1的侧方设置有联动臂3,联动臂3同升降机构6上的抓取气缸5相连;所述联动臂3和升降机构6之间设置有一端同联动臂3中部铰接的连杆4,连杆4的另一端通过销轴13同一传动杆12的下端铰接;传动杆12的上端设置有同升降控制系统相连的行程传感器;所述销轴13设置于升降机构6上的长条孔14内。 The utility model includes a lifting mechanism 6 with a lifting control system. The lower end of the lifting mechanism 6 is provided with a grab mechanism 2, and the grab mechanism 2 is provided with two mutually cooperating grab buckets 1. It is characterized in that: the grab bucket 1 A linkage arm 3 is provided on the side of the linkage arm 3, and the linkage arm 3 is connected to the grasping cylinder 5 on the lifting mechanism 6; a connecting rod 4 with one end hinged to the middle part of the linkage arm 3 is arranged between the linkage arm 3 and the lifting mechanism 6, and is connected The other end of the rod 4 is hinged to the lower end of the same transmission rod 12 through the pin shaft 13; the upper end of the transmission rod 12 is provided with a stroke sensor connected with the lifting control system; the pin shaft 13 is arranged in the elongated hole 14 on the lifting mechanism 6 .

作为本实用新型的一种优选方案,所述升降机构6包括首级伸缩杆11,首级伸缩杆11上设置有首级伸缩气缸10,首级伸缩气缸10同中间伸缩杆9相连,中间伸缩杆9上设置有中间伸缩气缸8,中间伸缩气缸8同末级伸缩杆7相连;所述抓取气缸5、抓斗机构2和所述长条孔14均设置于末级伸缩杆7上。 As a preferred solution of the present utility model, the lifting mechanism 6 includes a first stage telescopic rod 11, on which the first stage telescopic rod 11 is provided with a first stage telescopic cylinder 10, the first stage telescopic cylinder 10 is connected with the middle telescopic rod 9, and the middle telescopic A middle telescopic cylinder 8 is arranged on the rod 9, and the middle telescopic cylinder 8 is connected with the final telescopic rod 7;

所述中间伸缩杆9和中间伸缩气缸8可设置为多个,交替连接后,可实现有限空间内行程最大化的目的。 The middle telescopic rod 9 and the middle telescopic cylinder 8 can be provided in multiples, and after being connected alternately, the purpose of maximizing the stroke in a limited space can be realized.

可以理解的是,以上关于本实用新型的具体描述,仅用于说明本实用新型而并非受限于本实用新型实施例所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本实用新型进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本实用新型的保护范围之内。 It can be understood that the above specific description of the utility model is only used to illustrate the utility model and is not limited to the technical solutions described in the embodiments of the utility model. Those of ordinary skill in the art should understand that the utility model can still be Modifications or equivalent replacements are carried out to achieve the same technical effect; as long as the needs of use are met, they are all within the protection scope of the present utility model.

Claims (2)

1.一种带水平捞取功能的清渣系统,包括具有升降控制系统的升降机构(6),升降机构(6)下端设置有抓斗机构(2),所述抓斗机构(2)上设置有两相互配合的抓斗(1),其特征在于:所述抓斗(1)的侧方设置有联动臂(3),联动臂(3)同升降机构(6)上的抓取气缸(5)相连;所述联动臂(3)和升降机构(6)之间设置有一端同联动臂(3)中部铰接的连杆(4),连杆(4)的另一端通过销轴(13)同一传动杆(12)的下端铰接;传动杆(12)的上端设置有同升降控制系统相连的行程传感器;所述销轴(13)设置于升降机构(6)上的长条孔(14)内。 1. A slag cleaning system with a horizontal fishing function, including a lifting mechanism (6) with a lifting control system, a grab mechanism (2) is installed at the lower end of the lifting mechanism (6), and a grab mechanism (2) is set on the There are two mutually cooperating grab buckets (1), characterized in that: the side of the grab bucket (1) is provided with a linkage arm (3), and the linkage arm (3) is the same as the grabbing cylinder ( 5) are connected; between the linkage arm (3) and the lifting mechanism (6), there is a connecting rod (4) whose end is hinged with the middle part of the linkage arm (3), and the other end of the connecting rod (4) passes through the pin shaft (13 ) The lower end of the same transmission rod (12) is hinged; the upper end of the transmission rod (12) is provided with a stroke sensor connected with the lifting control system; the pin (13) is arranged in the elongated hole (14) on the lifting mechanism (6) )Inside. 2.根据权利要求1所述的一种带水平捞取功能的清渣系统,其特征在于:所述升降机构(6)包括首级伸缩杆(11),首级伸缩杆(11)上设置有首级伸缩气缸(10),首级伸缩气缸(10)同中间伸缩杆(9)相连,中间伸缩杆(9)上设置有中间伸缩气缸(8),中间伸缩气缸(8)同末级伸缩杆(7)相连;所述抓取气缸(5)、抓斗机构(2)和所述长条孔(14)均设置于末级伸缩杆(7)上。 2. A slag removal system with horizontal fishing function according to claim 1, characterized in that: the lifting mechanism (6) includes a first-stage telescopic rod (11), and the first-stage telescopic rod (11) is provided with The first-stage telescopic cylinder (10), the first-stage telescopic cylinder (10) is connected with the middle telescopic rod (9), the middle telescopic rod (9) is provided with the middle telescopic cylinder (8), and the middle telescopic cylinder (8) is telescopic with the final stage The rods (7) are connected; the grab cylinder (5), the grab mechanism (2) and the elongated hole (14) are all set on the final telescopic rod (7).
CN201520081201.9U 2015-02-05 2015-02-05 A kind of cleaning dregs system of fishing for function with level Expired - Fee Related CN204589324U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110184630A (en) * 2019-07-01 2019-08-30 中国有色(沈阳)冶金机械有限公司 A kind of eccentric cleaning mechanism of double oil cylinder liftings

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110184630A (en) * 2019-07-01 2019-08-30 中国有色(沈阳)冶金机械有限公司 A kind of eccentric cleaning mechanism of double oil cylinder liftings

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