CN204585317U - A kind of on-line automatic point of panel cutting system - Google Patents
A kind of on-line automatic point of panel cutting system Download PDFInfo
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Abstract
本实用新型涉及一种在线自动分板切割系统,包括有分板切割主机,分板切割主机内设有控制中心、分板切割输送带、切割机构和搬动机械手,且分板切割输送带、切割机构和搬动机械手均与控制中心导通连接;分板切割输送带横向设于分板切割主机内,其两端分别从分板切割主机的左右两端伸出;切割机构包括切割座和倒置切割刀,切割座设于分板切割输送带的一侧,倒置切割刀设于切割座的底部下方;搬动机械手可将大PCB板在切割座与分板切割输送带上治具来回搬运地设置在切割座的上方。通过该系统可自动完成大PCB板的分切,且切割刀采用倒置设计,避免了分切过程中产生的灰尘落入到PCB板上,可免除额外清洁工序,生产效率高,成本低,产品质量好。
The utility model relates to an on-line automatic panel cutting system, which includes a panel cutting host, in which a control center, a panel cutting conveyor belt, a cutting mechanism and a moving manipulator are arranged, and the panel cutting conveyor belt, Both the cutting mechanism and the moving manipulator are connected to the control center; the board cutting conveyor belt is horizontally arranged in the board cutting main machine, and its two ends protrude from the left and right ends of the board cutting main machine respectively; the cutting mechanism includes a cutting seat and a Inverted cutting knife, the cutting seat is set on one side of the board cutting conveyor belt, and the inverted cutting knife is set under the bottom of the cutting seat; the moving manipulator can move the large PCB board back and forth between the cutting seat and the board cutting conveyor belt set above the cutting base. The system can automatically complete the slitting of large PCB boards, and the cutting knife adopts an inverted design, which prevents the dust generated during the slitting process from falling on the PCB board, and can avoid additional cleaning procedures. The production efficiency is high, the cost is low, and the product Good quality.
Description
技术领域technical field
本实用新型属于PCB板生产技术领域,特别涉及一种在线自动分板切割系统。The utility model belongs to the technical field of PCB board production, in particular to an online automatic board splitting and cutting system.
背景技术Background technique
目前,在PCB板生产加工时,都是将一块大PCB板上制作、分切成多块PCB板单元,并且都是采用分割设备进行分切;但现有的分割设备在分切过程中会产生大量灰尘,且大部分都会落在PCB板单元表面,对成品造成污染,整洁度较低;为此,通常都需要增加一道清洁工序,而该清洁工序一般都是通过人工手动清洁,加工工序更为复杂,劳动强度也大,加工成本明显高(效率慢、加工人员多),且人工手动清洁易造成PCB板单元损坏,影响产品质量。At present, in the production and processing of PCB boards, a large PCB board is made and cut into multiple PCB board units, and the cutting equipment is used for cutting; but the existing cutting equipment will be cut during the cutting process A large amount of dust is generated, and most of it will fall on the surface of the PCB board unit, polluting the finished product, and the cleanliness is low; for this reason, it is usually necessary to add a cleaning process, and the cleaning process is generally manual cleaning, the processing process It is more complicated, labor-intensive, and the processing cost is obviously high (slow efficiency, many processing personnel), and manual cleaning can easily cause damage to the PCB board unit and affect product quality.
实用新型内容Utility model content
为了解决现有技术中存在的上述技术问题,本实用新型提供了一种可自动完成大PCB板的分切,自动化程度高,同时可有效避免分切过程中产生的灰尘落入到PCB板上,成品整净度高,生产效率高,生产成本低,产品质量有保证的在线自动分板切割系统。In order to solve the above-mentioned technical problems existing in the prior art, the utility model provides a method that can automatically complete the slitting of large PCB boards, has a high degree of automation, and can effectively prevent dust generated during the slitting process from falling onto the PCB board. , The finished product has high cleanliness, high production efficiency, low production cost, and an online automatic panel cutting system with guaranteed product quality.
为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种在线自动分板切割系统,包括有分板切割主机,所述分板切割主机内设有控制中心、分板切割输送带、切割机构和搬动机械手,且所述分板切割输送带、切割机构和搬动机械手均与控制中心导通连接;所述分板切割输送带横向设于分板切割主机内,其两端分别从分板切割主机的左右两端伸出;所述切割机构包括有切割座和倒置切割刀,所述切割座设于分板切割输送带的一侧,所述倒置切割刀设于切割座的底部下方;所述搬动机械手可将大PCB板在切割座与分板切割输送带上治具来回搬运地设置在切割座的上方。An online automatic board splitting and cutting system, comprising a board splitting and cutting host, in which a control center, a board splitting and cutting conveyor belt, a cutting mechanism and a moving manipulator are arranged, and the board splitting and cutting conveyor belt, Both the cutting mechanism and the moving manipulator are conductively connected with the control center; the board cutting conveyor belt is horizontally arranged in the board cutting main machine, and its two ends protrude from the left and right ends of the board cutting main machine respectively; the cutting mechanism It includes a cutting seat and an inverted cutting knife, the cutting seat is arranged on one side of the board cutting conveyor belt, and the inverted cutting knife is arranged under the bottom of the cutting seat; the moving manipulator can place a large PCB board on the cutting seat It is set above the cutting seat to carry back and forth with the jig on the board cutting conveyor belt.
进一步地,所述倒置切割刀包括倒置安装座、切割刀、高速电主轴、升降驱动电机和升降驱动丝杆;所述倒置安装座安装在分板切割主机内,并位于切割座的底部下方;所述升降驱动电机和升降驱动丝杆安装在倒置安装座上,且升降驱动丝杆垂直设置、并通过联轴器与升降驱动电机驱动连接;所述高速电主轴安装在升降驱动丝杆的滑块上,且驱动主轴垂直向上;所述切割刀倒置地安装在高速电主轴的驱动主轴上。Further, the inverted cutting knife includes an inverted mounting base, a cutting knife, a high-speed electric spindle, a lifting drive motor and a lifting driving screw; the inverted mounting base is installed in the splitting and cutting host and is located under the bottom of the cutting seat; The lifting driving motor and the lifting driving screw are installed on the inverted mounting base, and the lifting driving screw is vertically arranged and connected to the lifting driving motor through a coupling; the high-speed electric spindle is installed on the slide of the lifting driving screw. On the block, and the drive spindle is vertically upward; the cutting knife is installed upside down on the drive spindle of the high-speed electric spindle.
进一步地,所述切割机构还包括有相互平行且水平设置的驱动丝杠和滑轨,而且所述滑轨的一端位于切割工位上,另一端位于分板切割输送带的正上方;所述切割座可来回滑动地安装在滑轨上,所述驱动丝杠与控制中心导通连接、且其驱动部与切割座驱动连接;所述倒置切割刀设于切割工位上,并位于移至切割工位处的切割座的正下方;所述搬动机械手设于移至分板切割输送带正上方的切割座的上方。Further, the cutting mechanism also includes a drive screw and a slide rail arranged parallel to each other and horizontally, and one end of the slide rail is located on the cutting station, and the other end is located directly above the board cutting conveyor belt; The cutting seat can be slid back and forth on the slide rail, the driving screw is connected to the control center, and its driving part is drivingly connected to the cutting seat; Right below the cutting seat at the cutting station; the moving manipulator is set above the cutting seat moved to the right above the splitting and cutting conveyor belt.
进一步地,所述分板切割主机内设有并排设置的左右两个切割机构,所述搬动机械手是双工位械手,包括有水平电缸和可水平移动地安装在水平电缸上的两个抓取机械手,所述水平电缸和两个抓取机械手均与控制中心导通连接;而且,其中一个所述抓取机械手用于将已切割好的大PCB板从切割座抓取、搬运至分板切割输送带上的相应治具,另一个所述抓取机械手用于将待切割的大PCB板从治具抓取、搬运至切割座上。Further, two left and right cutting mechanisms arranged side by side are arranged in the main machine of splitting and cutting, and the moving manipulator is a double-station manipulator, which includes a horizontal electric cylinder and a horizontal electric cylinder that can move horizontally. Two grabbing manipulators, the horizontal electric cylinder and the two grabbing manipulators are all connected to the control center; and, one of the grabbing manipulators is used to grab the cut large PCB board from the cutting seat, Transport to the corresponding jig on the board cutting conveyor belt, and the other grabbing manipulator is used to grab and transport the large PCB board to be cut from the jig to the cutting seat.
进一步地,所述切割机构还包括有抽风组件,所述抽风组件设于切割工位处,并与控制中心导通连接,且其抽风管安装在倒置切割刀上、管口位于切割刀的一侧。Further, the cutting mechanism also includes an air exhaust assembly, which is arranged at the cutting station and connected to the control center, and its air exhaust pipe is installed on the inverted cutting knife, and the nozzle is located at the side.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型通过上述技术方案,即可自动完成大PCB板的分切,自动化程度高,且其切割刀采用倒置设计,可有效避免分切过程中产生的灰尘落入到PCB板上,成品整净度高,可免除后续额外的清洁工序,工序更简化,生产效率高,生产成本低,产品质量有保证。Through the above technical scheme, the utility model can automatically complete the cutting of large PCB boards with a high degree of automation, and its cutting knife adopts an inverted design, which can effectively prevent the dust generated during the cutting process from falling on the PCB board, and the finished product is completely finished. The cleanliness is high, and the subsequent additional cleaning process can be exempted, the process is more simplified, the production efficiency is high, the production cost is low, and the product quality is guaranteed.
另外,并排设置的两个切割机构和采用双工位械手,分切效率提高1倍以上,分切效率高、生产成本更低;而且设置的抽风组件更有效、更快速地将分切过程中产生的灰尘吸掉,可完全避免灰尘落入到PCB板上,成品整净度极高,产品质量更好。In addition, the two cutting mechanisms arranged side by side and the use of double-station manipulators increase the cutting efficiency by more than 1 times, with high cutting efficiency and lower production costs; moreover, the set exhaust assembly can more effectively and quickly reduce the cutting process. The dust generated in the process can be sucked away, which can completely prevent the dust from falling onto the PCB board. The finished product has a high cleanliness and better product quality.
附图说明Description of drawings
下面结合附图与具体实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is further described:
图1是本实用新型所述一种在线自动分板切割系统实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of an online automatic panel cutting system described in the present invention;
图2是本实用新型所述一种在线自动分板切割系统实施例卸下顶盖的结构示意图;Fig. 2 is a structural schematic diagram of removing the top cover of an embodiment of an online automatic panel cutting system described in the present invention;
图3是本实用新型所述一种在线自动分板切割系统实施例中倒置切割刀的结构示意图。Fig. 3 is a schematic structural view of an inverted cutting knife in an embodiment of an online automatic board splitting and cutting system according to the present invention.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1至图3中所示:As shown in Figure 1 to Figure 3:
本实用新型实施例所述在线自动分板切割系统,包括有分板切割主机1,所述分板切割主机1内设有控制中心2、分板切割输送带3、切割机构4和搬动机械手5,且分板切割输送带3、切割机构4和搬动机械手5均与控制中心2导通连接;所述分板切割输送带3横向设于分板切割主机1内,其两端分别从分板切割主机1的左右两端伸出、并分别与前一工序设备和后一工序设备连接。所述切割机构4包括有切割座41和倒置切割刀42,所述切割座41设于分板切割输送带3的一侧,所述倒置切割刀42设于切割座41的底部下方,具体为:所述倒置切割刀42包括倒置安装座5421、切割刀422、高速电主轴423、升降驱动电机424和升降驱动丝杆425;所述倒置安装座421安装在分板切割主机1内,并位于切割座41的底部下方;所述升降驱动电机424和升降驱动丝杆425安装在倒置安装座421上,且升降驱动丝杆425垂直设置、并通过联轴器426与升降驱动电机424驱动连接;所述高速电主轴423安装在升降驱动丝杆425的滑块427上,且驱动主轴垂直向上;所述切割刀422倒置地安装在高速电主轴423的驱动主轴上。所述搬动机械手5可将大PCB板在切割座41与分板切割输送带3上治具来回搬运地设置在切割座41的上方;而且,所述切割机构4还可以包括有相互平行且水平设置的驱动丝杠43和滑轨44,所述滑轨44的一端位于切割工位上,另一端位于分板切割输送带3的正上方;所述切割座41可来回滑动地安装在滑轨44上,所述驱动丝杠43与控制中心2导通连接、且其驱动部与切割座41驱动连接;所述倒置切割刀设于切割工位上,并位于移至切割工位处的切割座41的正下方;所述搬动机械手5设于移至分板切割输送带3正上方的切割座41的上方。The online automatic panel cutting system described in the embodiment of the utility model includes a panel cutting host 1, and the panel cutting host 1 is equipped with a control center 2, a panel cutting conveyor belt 3, a cutting mechanism 4 and a moving manipulator 5, and the board cutting conveyor belt 3, the cutting mechanism 4 and the moving manipulator 5 are all conductively connected with the control center 2; The left and right ends of the panel cutting host 1 stretch out and are respectively connected with the preceding process equipment and the following process equipment. The cutting mechanism 4 includes a cutting seat 41 and an inverted cutting knife 42, the cutting seat 41 is arranged on one side of the board cutting conveyor belt 3, and the inverted cutting knife 42 is arranged under the bottom of the cutting seat 41, specifically : the inverted cutter 42 includes an inverted mount 5421, a cutter 422, a high-speed electric spindle 423, a lift drive motor 424 and a lift drive screw 425; Below the bottom of the cutting seat 41; the lifting driving motor 424 and the lifting driving screw 425 are installed on the inverted mounting base 421, and the lifting driving screw 425 is vertically arranged and driven to connect with the lifting driving motor 424 through a coupling 426; The high-speed electric spindle 423 is installed on the slider 427 of the lifting drive screw 425 , and the drive spindle is vertically upward; the cutting knife 422 is installed on the drive spindle of the high-speed electric spindle 423 upside down. The moving manipulator 5 can move the large PCB board back and forth on the cutting seat 41 and the board cutting conveyor belt 3 and set it above the cutting seat 41; moreover, the cutting mechanism 4 can also include parallel and Horizontally arranged driving screw 43 and slide rail 44, one end of said slide rail 44 is positioned on the cutting station, and the other end is positioned at the directly above the board cutting conveyer belt 3; On the rail 44, the driving screw 43 is connected to the control center 2, and its driving part is connected to the cutting seat 41; directly below the cutting seat 41;
本实用新型所述的在线自动分板切割系统工作时,当PCB板从分板切割输送带3输入至切割工位处后,控制中心2控制搬动机械手5将分板切割输送带3上治具的大PCB板搬运到切割座41上,并控制倒置切割刀42对大PCB板进行分切(具体为:首先搬运机械手5将大PCB板从治具搬运到切割座41上,然后驱动丝杠43驱动切割座41沿滑轨44移动至切割工位,接着高速电主轴423启动、带动切割刀422作切割动作,同时升降驱动电机424启动,驱使升降驱动丝杆425带动高速电主轴423作上升移动,使切割刀422与切割座41上的大PCB板接触、切割。),然后控制中心2控制搬动机械手5将分切出来每块PCB板单元搬回到分板切割输送带3的治具上、输出。When the online automatic board cutting system described in the utility model works, when the PCB board is input from the board cutting conveyor belt 3 to the cutting station, the control center 2 controls the moving manipulator 5 to move the board cutting conveyor belt 3 The large PCB board of the jig is transported to the cutting seat 41, and the inverted cutting knife 42 is controlled to cut the large PCB board (specifically: first, the handling manipulator 5 transports the large PCB board from the jig to the cutting seat 41, and then drives the wire The bar 43 drives the cutting seat 41 to move to the cutting station along the slide rail 44, and then the high-speed electric spindle 423 starts to drive the cutting knife 422 to perform the cutting action. Move up and make the cutting knife 422 contact and cut with the large PCB board on the cutting seat 41.), then the control center 2 controls the moving manipulator 5 to cut out every PCB board unit and move back to the board cutting conveyor belt 3 On the fixture, output.
这样,通过本实用新型所述在线自动分板切割系统即可自动完成大PCB板的分切,自动化程度高,且其切割刀采用倒置设计,可有效避免分切过程中产生的灰尘落入到PCB板上,成品整净度高,可免除后续额外的清洁工序,工序更简化,生产效率高,生产成本低。In this way, through the online automatic board cutting system described in the utility model, the cutting of large PCB boards can be automatically completed, and the degree of automation is high, and the cutting knife adopts an inverted design, which can effectively prevent the dust generated during the cutting process from falling into the On the PCB board, the finished product has a high degree of cleanliness, which can avoid subsequent additional cleaning processes, the process is more simplified, the production efficiency is high, and the production cost is low.
作为本实用新型一优选方案,所述分板切割主机1内设有并排设置的左右两个切割机构4,所述搬动机械手5是双工位械手,包括有水平电缸51和可水平移动地安装在水平电缸51上的两个抓取机械手52,所述水平电缸51和两个抓取机械手52均与控制中心2导通连接;而且,其中一个抓取机械手52用于将已切割好的大PCB板从切割座41抓取、搬运至分板切割输送带3上的相应治具,另一个抓取机械手52用于将待切割的大PCB板从治具抓取、搬运至切割座41上。这样即可大大提高分切效率(分切效率可提高1倍以上),生产成本更低。As a preferred solution of the present utility model, two left and right cutting mechanisms 4 arranged side by side are arranged in the main machine 1 for dividing boards, and the moving manipulator 5 is a double-station manipulator, including a horizontal electric cylinder 51 and a horizontal electric cylinder 51. Two grasping manipulators 52 that are movably installed on the horizontal electric cylinder 51, the horizontal electric cylinder 51 and the two grasping manipulators 52 are all conductively connected with the control center 2; and, one of them grasping manipulator 52 is used for The large PCB board that has been cut is grabbed and transported from the cutting seat 41 to the corresponding jig on the board cutting conveyor belt 3, and another grabbing manipulator 52 is used to grab and transport the large PCB board to be cut from the jig to the cutting seat 41. In this way, the cutting efficiency can be greatly improved (the cutting efficiency can be increased by more than 1 times), and the production cost is lower.
作为本实用新型又一优选方案,所述切割机构4还包括有抽风组件,所述抽风组件设于切割工位处,并与控制中心2导通连接,且其抽风管545安装在倒置切割刀42上、管口位于切割刀422的一侧。这样,即能更有效、更快速地将分切过程中产生的灰尘吸掉,可完全避免灰尘落入到PCB板上,成品整净度极高,产品质量更好。As another preferred solution of the present invention, the cutting mechanism 4 also includes an air exhaust assembly, which is arranged at the cutting station and connected to the control center 2, and its air exhaust pipe 545 is installed on the inverted cutting machine. On the knife 42, the nozzle is located on one side of the cutting knife 422. In this way, the dust generated during the slitting process can be sucked away more effectively and quickly, which can completely prevent the dust from falling onto the PCB board, and the finished product has a high degree of cleanliness and better product quality.
以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本实用新型的保护范围。The above is a preferred embodiment of the present utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present utility model, some improvements and modifications can also be made, these improvements and modifications It is also regarded as the protection scope of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520305371.0U CN204585317U (en) | 2015-05-12 | 2015-05-12 | A kind of on-line automatic point of panel cutting system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105150251A (en) * | 2015-10-13 | 2015-12-16 | 康舒电子(东莞)有限公司 | Full-automatic board separating machine |
| CN105196105A (en) * | 2015-10-28 | 2015-12-30 | 东莞华贝电子科技有限公司 | Automatic loading and unloading mechanical mechanism of board splitting machine |
| CN105666558A (en) * | 2016-01-28 | 2016-06-15 | 申科谱自动化科技(珠海)有限公司 | Intelligent PCB separating machine |
| CN106271859A (en) * | 2016-08-31 | 2017-01-04 | 苏州市凯思泰克自动化设备有限公司 | A kind of new automatic online board separator |
| CN106944669A (en) * | 2017-04-27 | 2017-07-14 | 万纳神核控股集团有限公司 | A kind of section bar automatic cutting device |
| CN107263193A (en) * | 2017-05-09 | 2017-10-20 | 深圳市卓翼科技股份有限公司 | Above and below PCB dust suction board separators |
| CN108638169A (en) * | 2018-04-10 | 2018-10-12 | Oppo广东移动通信有限公司 | Board splitting fixture, board splitting equipment and circuit board splitting method |
| CN109283003A (en) * | 2018-09-27 | 2019-01-29 | 新兴铸管股份有限公司 | The method that large and medium-sized metal tube cuts ring sampling online |
| CN109699123A (en) * | 2018-12-26 | 2019-04-30 | 苏州光韵达自动化设备有限公司 | A kind of automatic scoreboard method |
| CN112338245A (en) * | 2020-09-29 | 2021-02-09 | 广东拓斯达科技股份有限公司 | PCB (printed circuit board) separator with automatic feeding and discharging function |
| CN119057115A (en) * | 2024-08-28 | 2024-12-03 | 苏州市吉泰克自动化有限公司 | Online double station board splitter |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150251A (en) * | 2015-10-13 | 2015-12-16 | 康舒电子(东莞)有限公司 | Full-automatic board separating machine |
| CN105196105A (en) * | 2015-10-28 | 2015-12-30 | 东莞华贝电子科技有限公司 | Automatic loading and unloading mechanical mechanism of board splitting machine |
| CN105666558A (en) * | 2016-01-28 | 2016-06-15 | 申科谱自动化科技(珠海)有限公司 | Intelligent PCB separating machine |
| CN106271859A (en) * | 2016-08-31 | 2017-01-04 | 苏州市凯思泰克自动化设备有限公司 | A kind of new automatic online board separator |
| CN106944669A (en) * | 2017-04-27 | 2017-07-14 | 万纳神核控股集团有限公司 | A kind of section bar automatic cutting device |
| CN107263193B (en) * | 2017-05-09 | 2023-08-08 | 深圳市卓翼科技股份有限公司 | PCB up-down dust-absorbing board separator |
| CN107263193A (en) * | 2017-05-09 | 2017-10-20 | 深圳市卓翼科技股份有限公司 | Above and below PCB dust suction board separators |
| CN108638169A (en) * | 2018-04-10 | 2018-10-12 | Oppo广东移动通信有限公司 | Board splitting fixture, board splitting equipment and circuit board splitting method |
| CN109283003A (en) * | 2018-09-27 | 2019-01-29 | 新兴铸管股份有限公司 | The method that large and medium-sized metal tube cuts ring sampling online |
| CN109699123A (en) * | 2018-12-26 | 2019-04-30 | 苏州光韵达自动化设备有限公司 | A kind of automatic scoreboard method |
| CN109699123B (en) * | 2018-12-26 | 2021-05-18 | 苏州光韵达自动化设备有限公司 | Automatic board dividing method |
| CN112338245A (en) * | 2020-09-29 | 2021-02-09 | 广东拓斯达科技股份有限公司 | PCB (printed circuit board) separator with automatic feeding and discharging function |
| CN112338245B (en) * | 2020-09-29 | 2022-06-14 | 广东拓斯达科技股份有限公司 | PCB splitter with automatic loading and unloading |
| CN119057115A (en) * | 2024-08-28 | 2024-12-03 | 苏州市吉泰克自动化有限公司 | Online double station board splitter |
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