CN204585150U - Assembling device ridden by a kind of miniature leaf spring - Google Patents
Assembling device ridden by a kind of miniature leaf spring Download PDFInfo
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- CN204585150U CN204585150U CN201520179736.XU CN201520179736U CN204585150U CN 204585150 U CN204585150 U CN 204585150U CN 201520179736 U CN201520179736 U CN 201520179736U CN 204585150 U CN204585150 U CN 204585150U
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- 239000011120 plywood Substances 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract 1
- 235000014676 Phragmites communis Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010297 mechanical methods and process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 244000089486 Phragmites australis subsp australis Species 0.000 description 1
- 208000010040 Sprains and Strains Diseases 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- Automatic Assembly (AREA)
Abstract
本实用新型公开了一种微型板簧脚踏装配装置，包括中心总成用合板、机架和脚踏机构，所述的脚踏机构通过焊接安装于机架上，所述的总成用合板放置于机架上。本实用新型通过利用杠杆原理，采用人力脚踏的方式，夹紧钢板弹簧散片，用以替代液压、电动或气动设备完成板簧散片叠加过程，可快速完成微型车钢板弹簧的总成装配。该装置人机配合较为合理，通过该装配机进行钢板弹簧总成装配，可有效减少操作回旋半径，明显降低了工人劳动强度；该装置制作简易，在有图纸参照的情况下，除小部分配件需采购外，完全可以采用生产中的边角废料进行制作，并且维修费用基本可以忽略不计，节约生产成本，节能环保。
The utility model discloses a miniature plate spring pedal assembly device, which comprises a plywood for central assembly, a frame and a pedal mechanism, the pedal mechanism is installed on the frame by welding, and the plywood for the assembly is Place on the rack. The utility model adopts the principle of leverage and adopts the way of manpower pedals to clamp the loose pieces of the leaf spring to replace the hydraulic, electric or pneumatic equipment to complete the stacking process of the loose pieces of the leaf spring, and can quickly complete the assembly of the leaf spring of the miniature car . The man-machine cooperation of this device is relatively reasonable, and the leaf spring assembly is assembled by this assembly machine, which can effectively reduce the operating radius of gyration and significantly reduce the labor intensity of workers; In addition to purchasing, it can be made from scraps in production, and the maintenance cost is basically negligible, saving production costs, energy saving and environmental protection.
Description
技术领域 technical field
本实用新型属于金属板材折弯成型领域，涉及一种微型板簧脚踏装配装置。 The utility model belongs to the field of bending and forming of metal plates, and relates to a miniature plate spring pedal assembly device.
背景技术 Background technique
板簧行业在装配微型汽车钢板弹簧时，一般是采用纯手工作业或机械方式作业。采用纯手工作业，需工人蹲在地上采用手工按压或脚踩施压的方式，夹紧钢板弹簧的各个散片，再扭紧中心固定螺栓，完成装配过程。采取机械方法作业，需将钢板弹簧各散片叠加施压，夹紧后扭紧中心固定螺栓，完成总成装配作业。采用纯手工作业的方式，工人劳动强度较大，长期蹲在地上进行体力劳动对操作工健康不利，容易发生腰扭伤等职业危害，且工作效率非常低，平均每人每天最多可装配总成300-400架左右。采取机械方法作业，虽可以节省部分人力，但每次产品种类发生改变后都要重新对设备的工作间距进行调整，且存在结构复杂、采购成本高、设备故障隐患、动力消耗开支、人机配合缺乏灵活性等问题。 In the leaf spring industry, when assembling leaf springs for miniature automobiles, it is generally done manually or mechanically. Using pure manual work, workers need to squat on the ground and use manual pressing or foot pressure to clamp each loose piece of the leaf spring, and then tighten the central fixing bolt to complete the assembly process. Using mechanical methods, it is necessary to superimpose and apply pressure to the scattered pieces of the leaf spring, and then tighten the center fixing bolt after clamping to complete the assembly operation. The purely manual operation method has a high labor intensity for the workers. Long-term physical labor on the ground is not good for the health of the operators, and occupational hazards such as waist sprains are prone to occur, and the work efficiency is very low. On average, each person can assemble up to 300 assemblies per day. -400 or so. Although some manpower can be saved by adopting mechanical methods, the working distance of the equipment must be adjusted every time the product type changes, and there are complex structures, high procurement costs, hidden dangers of equipment failure, power consumption expenses, and man-machine cooperation. Lack of flexibility etc.
发明内容 Contents of the invention
本实用新型的目的在于提供一种可进行微型板簧脚踏装配的，提高工作效率的，降低生产成本的装置。 The purpose of the utility model is to provide a device capable of assembling miniature plate spring pedals, improving work efficiency and reducing production cost.
本实用新型的具体技术方案如下： The concrete technical scheme of the utility model is as follows:
微型板簧脚踏装配装置，包括固定于机架上的中心总成用合板和脚踏机构。依据装置的装配图纸进行相应简单的装配和固定操作后即可使用。把需要装配的簧片置于总成用合板上，通过踩踏力脚踏机构，脚踏机构顶部的部件向下压，两者将夹紧需要装配的微型板簧，以此达到装配微型板簧的目的。在确保脚踏机构强度的前提下，最大限度减轻脚踏结构重量，选用尽可能刚度小的脚踏机构之标准复位弹簧，让操作工用踩踏力最大限度地夹紧需要装配的微型板簧。 The miniature leaf spring pedal assembly device includes a plywood for the center assembly and a pedal mechanism fixed on the frame. It can be used after corresponding simple assembly and fixing operations according to the assembly drawing of the device. Place the reeds to be assembled on the plywood for the assembly, and press down on the top part of the pedal mechanism through the pedaling force, and the two will clamp the miniature leaf spring to be assembled, so as to achieve the assembly of the miniature leaf spring the goal of. On the premise of ensuring the strength of the pedal mechanism, the weight of the pedal structure is minimized, and the standard return spring of the pedal mechanism with the smallest possible stiffness is selected, so that the operator can use the pedaling force to clamp the miniature leaf spring to be assembled to the maximum.
本实用新型通过利用微型板簧脚踏装配装置，解决工人劳动强度大、工作效率低的问题，除小部分配件需采购外，完全可以采用生产中的边角废料进行制作，并且维修费用基本可以忽略不计，节约生产成本，提高工作效率的同时，又未增加企业能源浪费。 The utility model solves the problem of high labor intensity and low work efficiency of workers by using a miniature plate spring pedal assembly device. Except for a small part of accessories that need to be purchased, it can be made by using corner waste materials in production, and the maintenance cost can basically be reduced. Neglected, saving production costs, improving work efficiency, while not increasing corporate energy waste.
附图说明：Description of drawings:
图1是本实用新型的立体装配图 Fig. 1 is the three-dimensional assembly diagram of the utility model
图2是本实用新型的立体结构图 Fig. 2 is a three-dimensional structure diagram of the utility model
图中：1-总成用合板，2-机架，3-脚踏机构。 Among the figure: 1-assembly with plywood, 2-frame, 3-pedal mechanism.
具体实施方式：Detailed ways:
下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
如图2所示，本实用新型包括安装在机架2上的总成用合板1和脚踏机构3，所述的脚踏机构3通过焊接安装于机架2上，所述的总成用合板1放置于机架2上。 As shown in Fig. 2, the utility model comprises the assembly plywood 1 and the pedal mechanism 3 installed on the frame 2, the pedal mechanism 3 is installed on the frame 2 by welding, the assembly is used The plywood 1 is placed on the frame 2 .
本实用新型的工作原理与工作过程： Working principle and working process of the utility model:
本实用新型采用踩踏脚踏机构3的方式，利用杠杆原理运行。把需要装配的簧片置于总成用合板1上，通过踩踏力脚踏机构3，脚踏机构3顶部的部件向下压，两者将夹紧需要装配的微型板簧，以此达到装配微型板簧的目的。 The utility model adopts the mode of stepping on the pedal mechanism 3 and utilizes the lever principle to operate. Place the reed to be assembled on the plywood 1 for assembly, and press the pedal mechanism 3 with the stepping force on the top part of the pedal mechanism 3 to press down, and the two will clamp the miniature leaf spring to be assembled, so as to achieve assembly The purpose of the miniature leaf spring.
本使用新型的安装步骤是：当把总成用合板1放置于机架2上后，把脚踏机构3通过焊接安装于机架2上，这样就完成了本实用新型的安装。 The installation steps of the new use are: after the plywood 1 is placed on the frame 2 for the assembly, the pedal mechanism 3 is installed on the frame 2 by welding, so that the installation of the utility model has been completed.
本实用新型结构简单，稳定可靠。长期使用微型板簧脚踏装配装置造成其中的任何一个部件损坏时，只需进行相应的焊接操作即可继续使用。 The utility model is simple in structure, stable and reliable. When any part of the miniature leaf spring pedal assembly device is used for a long time to be damaged, it can continue to be used only by performing corresponding welding operations.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520179736.XU CN204585150U (en) | 2015-03-30 | 2015-03-30 | Assembling device ridden by a kind of miniature leaf spring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520179736.XU CN204585150U (en) | 2015-03-30 | 2015-03-30 | Assembling device ridden by a kind of miniature leaf spring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204585150U true CN204585150U (en) | 2015-08-26 |
Family
ID=53921347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520179736.XU Expired - Lifetime CN204585150U (en) | 2015-03-30 | 2015-03-30 | Assembling device ridden by a kind of miniature leaf spring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204585150U (en) |
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2015
- 2015-03-30 CN CN201520179736.XU patent/CN204585150U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Assembly quality is ridden to miniature leaf spring Effective date of registration: 20160606 Granted publication date: 20150826 Pledgee: Guangdong Development Bank, Limited by Share Ltd, Kunming, China World Trade Center branch Pledgor: KUNMING FANGDA CUNYIN PLATE SPRING Co.,Ltd. Registration number: 2016530000004 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150826 |