CN204583947U - A kind of diesel engine pipe arrangement pipe bender - Google Patents

A kind of diesel engine pipe arrangement pipe bender Download PDF

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Publication number
CN204583947U
CN204583947U CN201520121797.0U CN201520121797U CN204583947U CN 204583947 U CN204583947 U CN 204583947U CN 201520121797 U CN201520121797 U CN 201520121797U CN 204583947 U CN204583947 U CN 204583947U
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pipe
transmission box
rotate
diesel engine
rotating shaft
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曹玉文
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Shannxi Diesel Engine Heavy Industry Co Ltd
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Shannxi Diesel Engine Heavy Industry Co Ltd
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Abstract

本实用新型公开了一种柴油机配管弯管器,包括:工作台(20),且还包括:传动箱(5),其中,管件的管模(1)垂直接插入传动箱(5)内,与其内的轴承件(17)动配合,并与传动箱外的小转动轴(7)插入式连接,且带动其上的指针(8)转动,传动箱(5)与工作台(20)螺钉连接,小转动轴(7)与第一刻度盘(4)为动配合,下方的第一刻度盘(4)与工作台(20)螺钉连接安装,通过管模(1)作360度旋转且带动指针转动,托盘(14)与传动箱(5)为刚性连接,其上装有调整块(15)。

The utility model discloses a pipe bender for diesel engine piping, which comprises: a workbench (20), and also includes: a transmission box (5), wherein a pipe mold (1) of a pipe fitting is vertically inserted into the transmission box (5), It is in dynamic cooperation with the bearing (17) inside, and plugged in with the small rotating shaft (7) outside the transmission box, and drives the pointer (8) on it to rotate. The transmission box (5) and the worktable (20) screw Connection, the small rotating shaft (7) is in dynamic fit with the first dial (4), and the first dial (4) below is screwed to the worktable (20) for installation, making 360 degrees through the pipe mold (1) Rotate and drive the pointer to rotate, the pallet (14) is rigidly connected with the transmission box (5), and an adjustment block (15) is housed on it.

Description

一种柴油机配管弯管器Pipe bender for diesel engine

技术领域 technical field

本实用新型涉及一种柴油机配管弯管器。 The utility model relates to a diesel engine piping bender.

背景技术 Background technique

目前,现有的柴油机配管弯管器一直用于柴油机现场配管,多是基于滚轮驱动带动管件绕大轴弯曲。 At present, the existing diesel engine piping benders have been used for on-site piping of diesel engines, and most of them are driven by rollers to drive the pipe fittings to bend around the major axis.

由于两成型管模不可调节,间隙较大,弯曲成型后的产品椭圆度较大,弯曲角度和尺寸精度靠样棒测量控制,操作者操作强度较大,效率较低,管壁易起皱。 Since the two forming pipe molds are not adjustable, the gap is large, and the ovality of the product after bending is large. The bending angle and dimensional accuracy are controlled by the measurement of the sample rod. The operator's operation intensity is relatively high, the efficiency is low, and the pipe wall is easy to wrinkle.

实用新型内容 Utility model content

本实用新型根据管子的受力原理和变形情况,设计一种能减小管子外侧的受力点的距离,且增大动力臂长度并能改变管子受压时纤维的走向以防内侧起皱的结构,以达到管子弯曲的精度,且能省力并制作各种材质,各种规格,金属管件的弯制的装备。 According to the stress principle and deformation of the pipe, the utility model designs a device that can reduce the distance of the stress point on the outside of the pipe, increase the length of the power arm, and change the direction of the fiber when the pipe is pressed to prevent the inside from wrinkling. structure, in order to achieve the precision of pipe bending, and can save labor and make bending equipment of various materials, various specifications, and metal pipe fittings.

本实用新型解决上述技术问题所采取的技术方案如下: The technical scheme that the utility model solves the problems of the technologies described above is as follows:

一种柴油机配管弯管器,包括:工作台(20),且还包括:传动箱(5),其中,管件的管模(1)垂直接插入传动箱(5)内,与其内的轴承件(17)动配合,并与传动箱外的小转动轴(7)插入式连接,且带动其上的指针(8)转动,传动箱(5)与工作台(20)螺钉连接,小转动轴(7)与第一刻度盘(4)为动配合,下方的第一刻度盘(4)与工作台(20)螺钉连接安装,通过管模(1)作360度旋转且带动指针转动,托盘(14)与传动箱(5)为刚性连接,其上装有调整块(15),只作y向水平移动,其下有锁紧螺钉(21),调整块(15)上装有支承架(18)和微调手轮(13),调整支承架(18)前端为螺纹付后端为滑动付做X向水平运动,调整微调手轮(13),并驱动导向轮(12)移向管子(11),阻止管子的X向移动,管件只作Y向滑动,导向轮(12)与支承架(18)动配合连接,调整销(9)只作管子弯曲旋转角度定位,芯棒座(16)是由垂直方向螺纹付调整且夹紧芯棒,且与工作台(20)刚性固定。 A pipe bender for diesel engine piping, comprising: a workbench (20), and further comprising: a transmission box (5), wherein the pipe mold (1) of the pipe fitting is vertically inserted into the transmission box (5), and the bearing parts inside (17) Motion fit, plug-in connection with the small rotating shaft (7) outside the transmission box, and drive the pointer (8) on it to rotate, the transmission box (5) is connected with the worktable (20) by screws, and the small rotating shaft (7) It is in dynamic cooperation with the first dial (4), and the first dial (4) below is screwed to the worktable (20) for installation, and the pipe mold (1) is used to rotate 360 degrees and drive the pointer to rotate , the tray (14) is rigidly connected to the transmission box (5), and the adjustment block (15) is installed on it, which only moves horizontally in the y direction. There is a locking screw (21) under it, and a supporting frame is installed on the adjustment block (15) (18) and the fine-tuning handwheel (13), adjust the front end of the support frame (18) to be threaded and the rear end is to slide to do X-direction horizontal movement, adjust the fine-tuning handwheel (13), and drive the guide wheel (12) to move to the pipe (11), to prevent the X-direction movement of the pipe, the pipe fittings only slide in the Y-direction, the guide wheel (12) and the support frame (18) are connected in motion, the adjustment pin (9) is only used for the pipe bending rotation angle positioning, and the mandrel seat ( 16) The mandrel is adjusted and clamped by the thread in the vertical direction, and is rigidly fixed with the workbench (20).

进一步地,所述管模(1)装入传动箱(5)内与小转动轴(7)插入式连接在一起,管子(11)插入管模(1)与滑动夹块(2)中,调整滑动夹块(2)作x、y方向水平移动。 Further, the pipe mold (1) is put into the transmission box (5) and connected with the small rotating shaft (7) in a plug-in manner, and the pipe (11) is inserted into the pipe mold (1) and the sliding clamp block (2), Adjust the sliding clamp (2) to move horizontally in the x and y directions.

通过使用后,能够弯制直径3020-30薄壁以下的钢管、铜管、不锈钢管椭圆、方形管弯曲曲率可达到两倍管径,椭圆度控制在3%-4%之间,非常省力,易操作,体积小,效率高,移动方便。 After use, it can bend steel pipes, copper pipes, stainless steel pipes with diameters below 3020-30 and thin-walled elliptical and square pipes. The bending curvature can reach twice the pipe diameter, and the ellipticity is controlled between 3% and 4%, which is very labor-saving. Easy to operate, small in size, high in efficiency and easy to move.

本实用新型的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本实用新型而了解。本实用新型的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。 Other features and advantages of the present invention will be set forth in the following description, and, in part, will be apparent from the description, or can be learned by practicing the present invention. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

附图说明 Description of drawings

下面结合附图对本实用新型进行详细的描述,以使得本实用新型的上述优点更加明确。 The utility model will be described in detail below in conjunction with the accompanying drawings, so as to make the above-mentioned advantages of the utility model clearer.

图1是本实用新型柴油机配管弯管器的结构示意图; Fig. 1 is the structural representation of the utility model diesel engine piping bender;

图2是本实用新型柴油机配管弯管器的A向视图; Fig. 2 is an A-direction view of the diesel engine piping bender of the utility model;

图3是本实用新型柴油机配管弯管器的B向视图; Fig. 3 is a B-direction view of the diesel engine piping bender of the utility model;

图4是本实用新型柴油机配管弯管器的K向视图。 Fig. 4 is a K-direction view of the diesel engine piping bender of the utility model.

具体实施方式 Detailed ways

下面结合具体实施例对本实用新型进行详细地说明。 The utility model is described in detail below in conjunction with specific embodiments.

具体来说,该弯管器由21个零、部件组成,其中,管模1垂直接插入传动箱5内,与其内的轴承件17动配合,并与传动箱外的小转动轴7插入式连接,且带动其上的指针8转动,传动箱5与工作台20螺钉连接。小转动轴7与第一刻度盘4为动配合,下方的第一刻度盘4与工作台20螺钉连接安装。通过管模1作360度旋转且带动指针转动。由B向视图可知托盘14与传动箱5为刚性连接,其上装有调整块15,只作y向水平移动,其下有锁紧螺钉21,调整块15上装有支承架18和微调手轮13,调整支架前端为螺纹付后端为滑动付做X向水平运动。通过调整微调手轮13,使导向轮12移向管子11,阻止管子的X向移动,管件只作Y向滑动。导向轮12与支承架18动配合连接。调整销9只作管子弯曲旋转角度定位,保证弯曲空间角度。芯棒座16是由垂直方向螺纹付调整且夹紧芯棒,且与工作台20刚性固定。 Specifically, the pipe bender is composed of 21 parts and components. Among them, the pipe mold 1 is vertically inserted into the transmission box 5, and is movably matched with the bearing 17 inside, and is plugged into the small rotating shaft 7 outside the transmission box. Connect, and drive the pointer 8 on it to rotate, and the transmission box 5 is connected with the workbench 20 screws. The small rotating shaft 7 and the first scale plate 4 are for dynamic cooperation, and the first scale plate 4 below is screwed and installed with the workbench 20 . Rotate 360 degrees through the pipe mold 1 and drive the pointer to rotate. From the view in direction B, it can be seen that the tray 14 is rigidly connected with the transmission box 5, and an adjustment block 15 is installed on it, which only moves horizontally in the y direction. There are locking screws 21 under it, and the adjustment block 15 is equipped with a support frame 18 and a fine-tuning handwheel 13 , Adjust the front end of the bracket to be threaded and the rear end to be sliding to make X-direction horizontal movement. By adjusting the fine-tuning hand wheel 13, the guide wheel 12 is moved to the pipe 11, preventing the pipe from moving in the X direction, and the pipe fitting only slides in the Y direction. The guide wheel 12 is connected with the supporting frame 18 in a moving fit. The adjustment pin 9 is only used for pipe bending rotation angle positioning to ensure the bending space angle. The mandrel seat 16 is adjusted by a vertical thread to clamp the mandrel, and is rigidly fixed with the workbench 20 .

其中,使用方法步骤叙述如下,先将所需规格管模1装入传动箱5内与小轴插入式连接。将管子11插入管模1与滑动夹块2中,调整滑动夹块2作x、y方向水平移动,调整到位后,旋转夹紧把手3,夹紧管子。然后沿Y方向快速移动托盘机构上的调整块15使其到达管子弯曲受力点,且锁紧螺钉21锁紧。再调整托盘14上的微调手轮13,使导向轮12夹紧管子。最后轻松的转动10扳手,按图纸管子尺寸弯曲度数,在第一刻度盘4上指针所指的度数即可。松开夹紧把手3,退出微调手轮13,就可以取出成形的管子。弯曲管子的空间角度可用第二刻度盘6,通过管模直径和图纸角度,计算H=tgα×D/2.用调整销9调整刻度H即可。需要先制作样件。弯制薄壁管件时,可用芯棒或灌沙进行弯制。 Wherein, the steps of the method of use are described as follows. First, the pipe mold 1 of the required specification is packed into the transmission box 5 and connected with the small shaft by plug-in. Insert the pipe 11 into the pipe mold 1 and the sliding clamping block 2, adjust the sliding clamping block 2 to move horizontally in the x and y directions, and after the adjustment is in place, rotate the clamping handle 3 to clamp the pipe. Then quickly move the adjustment block 15 on the tray mechanism along the Y direction to make it reach the bending point of the pipe, and the locking screw 21 is locked. Adjust the fine-tuning handwheel 13 on the tray 14 again, so that the guide wheel 12 clamps the pipe. Finally, turn the 10 wrench easily, and bend the degree according to the size of the pipe on the drawing, and the degree indicated by the pointer on the first dial 4 is enough. Unclamp the clamping handle 3, withdraw from the fine-tuning handwheel 13, and just can take out the formed pipe. The space angle of the bent pipe can be calculated by the second dial 6 through the diameter of the pipe die and the angle of the drawing to calculate H=tgα×D/2. Adjust scale H with adjustment pin 9 and get final product. Need to make a sample first. When bending thin-walled pipe fittings, mandrels or sand can be used for bending.

该装备中管模1和导向轮12与管子规格匹配,装拆方便,定位可靠,工作台20下部装有滚轮,移动方便,适合现场管子配置。 The pipe mold 1 and the guide wheel 12 of the equipment match the pipe specification, which is convenient for assembly and disassembly and reliable positioning. The lower part of the workbench 20 is equipped with rollers, which is easy to move and is suitable for on-site pipe configuration.

通过使用后,能够弯制直径3020-30薄壁以下的钢管、铜管、不锈钢管椭圆、方形管弯曲曲率可达到两倍管径,椭圆度控制在3%-4%之间,非常省力,易操作,体积小,效率高,移动方便。 After use, it can bend steel pipes, copper pipes, stainless steel pipes with diameters below 3020-30 and thin-walled elliptical and square pipes. The bending curvature can reach twice the pipe diameter, and the ellipticity is controlled between 3% and 4%, which is very labor-saving. Easy to operate, small in size, high in efficiency and easy to move.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (2)

1.一种柴油机配管弯管器,其特征在于,包括:工作台(20),且还包括:传动箱(5),其中,管件的管模(1)垂直插入传动箱(5)内,与其内的轴承件(17)动配合,并与传动箱外的小转动轴(7)插入式连接,且带动其上的指针(8)转动,传动箱(5)与工作台(20)螺钉连接,小转动轴(7)与第一刻度盘(4)为动配合,下方的第一刻度盘(4)与工作台(20)螺钉连接安装,通过管模(1)作360度旋转且带动指针转动,托盘(14)与传动箱(5)为刚性连接,其上装有调整块(15),只作y向水平移动,其下有锁紧螺钉(21),调整块(15)上装有支承架(18)和微调手轮(13),调整支承架(18)前端为螺纹付后端为滑动付做X向水平运动,调整微调手轮(13),并驱动导向轮(12)移向管子(11),阻止管子的X向移动,管件只作Y向滑动,导向轮(12)与支承架(18)动配合连接,调整销(9)只作管子弯曲旋转角度定位,芯棒座(16)是由垂直方向螺纹付调整且夹紧芯棒,且与工作台(20)刚性固定。 1. A pipe bender for diesel engine piping, characterized in that it includes: a workbench (20), and also includes: a transmission box (5), wherein the pipe mold (1) of the pipe fitting is inserted vertically into the transmission box (5), It is in dynamic cooperation with the bearing (17) inside, and plugged in with the small rotating shaft (7) outside the transmission box, and drives the pointer (8) on it to rotate. The transmission box (5) and the worktable (20) screw Connection, the small rotating shaft (7) is in dynamic fit with the first dial (4), and the first dial (4) below is screwed to the worktable (20) for installation, making 360 degrees through the pipe mold (1) Rotate and drive the pointer to rotate, the tray (14) is rigidly connected with the transmission box (5), and an adjustment block (15) is installed on it, which only moves horizontally in the y direction. There are locking screws (21) and adjustment blocks (15) below it. ) is equipped with a support frame (18) and a fine-tuning handwheel (13), the front end of the adjustment support frame (18) is threaded and the rear end is a sliding payment to do X-direction horizontal movement, adjust the fine-tuning handwheel (13), and drive the guide wheel ( 12) Move to the pipe (11) to prevent the X-direction movement of the pipe, the pipe fitting only slides in the Y-direction, the guide wheel (12) is connected with the support frame (18) in a moving fit, and the adjustment pin (9) is only used for positioning the pipe bending rotation angle , the mandrel seat (16) is adjusted by the vertical thread and clamps the mandrel, and is rigidly fixed with the workbench (20). 2.根据权利要求1所述的柴油机配管弯管器,其特征在于,所述管模(1)装入传动箱(5)内与小转动轴(7)插入式连接在一起,管子(11)插入管模(1)与滑动夹块(2)中,调整滑动夹块(2)作x、y方向水平移动。 2. The pipe bender for diesel engine piping according to claim 1, characterized in that the pipe mold (1) is inserted into the transmission box (5) and connected with the small rotating shaft (7), and the pipe (11 ) into the pipe mold (1) and the sliding clamp (2), and adjust the sliding clamp (2) to move horizontally in the x and y directions.
CN201520121797.0U 2015-03-03 2015-03-03 A kind of diesel engine pipe arrangement pipe bender Expired - Lifetime CN204583947U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105689472A (en) * 2016-01-28 2016-06-22 浙江东新动力有限公司 Diesel crankshaft automatic pipe bending machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105689472A (en) * 2016-01-28 2016-06-22 浙江东新动力有限公司 Diesel crankshaft automatic pipe bending machine
CN107175271A (en) * 2016-01-28 2017-09-19 浙江东新动力有限公司 Bell crank of diesel engine automatic pipebender
CN107175271B (en) * 2016-01-28 2018-08-28 浙江东新动力有限公司 Bell crank of diesel engine automatic pipebender

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Granted publication date: 20150826