CN204583831U - A kind of novel dust removing dust exhaust apparatus - Google Patents

A kind of novel dust removing dust exhaust apparatus Download PDF

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Publication number
CN204583831U
CN204583831U CN201520032246.7U CN201520032246U CN204583831U CN 204583831 U CN204583831 U CN 204583831U CN 201520032246 U CN201520032246 U CN 201520032246U CN 204583831 U CN204583831 U CN 204583831U
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Prior art keywords
pipe
saw band
dust
mouth
gas blow
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Expired - Fee Related
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CN201520032246.7U
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Chinese (zh)
Inventor
刘国俊
姚相民
蔡德奇
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Hangzhou Dahe Jiangdong New Material Technology Co ltd
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Hangzhou Dahe Thermo Magnetics Co Ltd
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Abstract

本实用新型公开了一种新型除尘吸尘装置,包括吸尘单元和吹气单元,吸尘单元包括位于工作平台上的锯带运行槽下方且对应锯带的吸尘管和位于工作平台的上方且对应锯带运行槽的辅助吸尘管,吹气单元包括位于工作平台上的锯带运行槽下方且对应锯带的吹气管,本实用新型将原来在工作平台上进行的吸尘位置放至工作平台下方,直接将锯带切割产生的粉尘第一时间吹落和收集,防止粉尘飞扬污染环境,也降低了锯带的损耗,延长了锯带的使用寿命。

The utility model discloses a novel dust removal and suction device, which comprises a dust suction unit and an air blowing unit. And corresponding to the auxiliary dust suction pipe of the saw band running groove, the air blowing unit includes a blowing pipe located below the saw band running groove on the working platform and corresponding to the saw band. The utility model puts the original dust suction position on the working platform to the Below the working platform, the dust generated by saw band cutting is directly blown off and collected at the first time, preventing the dust from flying and polluting the environment, reducing the loss of the saw band and prolonging the service life of the saw band.

Description

一种新型除尘吸尘装置A new type of dust removal device

技术领域technical field

本实用新型涉及到一种除尘装置,尤其涉及到一种除尘效果好且锯带使用寿命长的新型除尘吸尘装置The utility model relates to a dust removal device, in particular to a novel dust removal and suction device with good dust removal effect and long service life of the saw band.

背景技术Background technique

工厂在用锯床切割材料的时候,普遍使用气枪对吹并配合除尘机吸尘的开放式方式来达成及时除去粉尘和保护刀具与环境的目的,但是在实际的生产作业过程中,经常出现粉尘处理不净,导致部分粉尘飞扬起来,给环境带来污染并对员工健康造成影响,员工每天都要花大量的时间进行场地清扫和设备清洁,生产效率较低,同时,部分粉尘会堆积在锯床导向臂和锯带表面,导致设备和锯带的使用寿命减短,使用成本较高。When cutting materials with a sawing machine, the factory generally uses an open method of blowing against the air gun and cooperating with the dust collector to achieve the purpose of timely removing dust and protecting the tool and the environment. However, in the actual production process, dust treatment often occurs. It is not clean, causing some dust to fly up, polluting the environment and affecting the health of employees. Employees spend a lot of time cleaning the site and equipment every day, and the production efficiency is low. At the same time, some dust will accumulate on the guide of the sawing machine. The surface of the arm and the saw band will shorten the service life of the equipment and the saw band, and the cost of use will be higher.

实用新型内容Utility model content

本实用新型主要解决现有气枪和除尘机配合开放式除尘的粉尘处理效果差、锯带使用寿命短的技术问题;提供了一种除尘效果好且锯带使用寿命长的新型除尘吸尘装置。The utility model mainly solves the technical problems of poor dust treatment effect and short service life of the saw band in the existing air gun and dust remover combined with open dust removal; it provides a new dust removal and dust collection device with good dust removal effect and long service life of the saw band.

为了解决上述存在的技术问题,本实用新型主要是采用下述技术方案:In order to solve the above-mentioned technical problems, the utility model mainly adopts the following technical solutions:

本实用新型的一种新型除尘吸尘装置,用于锯床切割粉尘的收集,所述装置包括吸尘单元和吹气单元,所述吸尘单元包括位于工作平台上的锯带运行槽下方且对应锯带的吸尘管,吸尘管的管口位于锯带的锯齿侧且指向锯带锯齿,所述吹气单元包括位于工作平台上的锯带运行槽下方且对应锯带的吹气管,所述吹气管的管口位于锯带的带背侧且指向锯带表面,将原来在工作平台上进行的吸尘位置放至工作平台下方,直接将锯带切割产生的粉尘第一时间吹落和吸除,防止粉尘飞扬污染环境,也降低了锯带的损耗,延长了锯带的使用寿命。A new type of dust removal device of the utility model is used for collecting cutting dust of a sawing machine. The device includes a dust suction unit and an air blowing unit. The dust suction pipe of the saw band, the nozzle of the dust suction pipe is located on the saw tooth side of the saw band and points to the saw teeth of the saw band. The mouth of the air blowing pipe is located on the back side of the saw band and points to the surface of the saw band. Put the dust suction position on the working platform below the working platform to directly blow off the dust generated by the saw band cutting and Suction to prevent dust from flying and pollute the environment, and also reduce the loss of the saw band and prolong the service life of the saw band.

作为优选,所述吸尘管的管口处设有罩体,所述罩体前端设有大于吸尘管管口且容置吸尘管管口的开口,所述开口指向锯带的锯齿侧,通过较大开口的罩体来封罩锯带,使吹落下来的粉尘尽可能完全进入罩体内并通过吸尘管吸走,避免粉尘二次飞扬和吸收不净,提升吸尘效率。Preferably, a cover is provided at the mouth of the dust suction pipe, and the front end of the cover is provided with an opening that is larger than the nozzle of the dust suction pipe and accommodates the nozzle of the dust suction pipe, and the opening points to the sawtooth side of the saw band , The saw band is covered by a cover with a large opening, so that the dust blown down can enter the cover as completely as possible and sucked away through the vacuum tube, so as to avoid secondary flying of dust and unclean absorption, and improve the dust collection efficiency.

作为优选,所述吹气管包括第一吹气管和第二吹气管,所述第一吹气管位于所述锯带的左侧且指向锯带的左侧表面,所述第二吹气管位于锯带的右侧且指向锯带的右侧表面,采用两个吹气口分别对锯带的左右两个表面同时且朝向吸尘管管口进行吹风,使得堆积在锯带上的粉尘可以完全吹落并进入罩体和吸尘管,清洁锯带并降低锯带损耗,提高锯带使用寿命。Preferably, the blowing pipe includes a first blowing pipe and a second blowing pipe, the first blowing pipe is located on the left side of the saw band and points to the left surface of the saw band, and the second blowing pipe is located on the left side of the saw band on the right side of the saw band and point to the right side surface of the saw band, using two blowing ports to blow the left and right sides of the saw band simultaneously and towards the nozzle of the suction pipe, so that the dust accumulated on the saw band can be completely blown off and removed Enter the cover and suction pipe to clean the saw band and reduce the loss of the saw band to increase the service life of the saw band.

作为优选,所述第一吹气管的管口和第二吹气管的管口均为可转动式管口,适当调整两个吸尘管管口的位置和方向,可以满足不同形状和长度的工件切割并精准吸尘,使装置的适应性更好,除尘效率更高。As a preference, the mouth of the first blowing pipe and the mouth of the second blowing pipe are both rotatable nozzles, and the position and direction of the nozzles of the two dust suction pipes can be adjusted appropriately to meet workpieces of different shapes and lengths. Cutting and precise vacuuming make the device more adaptable and more efficient in dust removal.

作为优选,所述吸尘单元还包括辅助吸尘管,所述辅助吸尘管位于工作平台的上方且对应工作平台上的锯带运行槽,辅助吸尘管的管口指向工作平台上的锯带,辅助吸尘管管口指向工作平台上的锯带运行槽处,可以将从锯带运行槽中逸出的少量粉尘吸尽,使吸尘效果更好。Preferably, the dust suction unit also includes an auxiliary dust suction pipe, the auxiliary dust suction pipe is located above the working platform and corresponds to the saw band running groove on the working platform, and the mouth of the auxiliary dust suction pipe points to the saw on the working platform. The nozzle of the auxiliary dust suction pipe points to the saw band running groove on the working platform, which can suck up a small amount of dust escaping from the saw band running groove, so that the dust suction effect is better.

本实用新型的有益效果是:将原来在工作平台上进行的吸尘位置放至工作平台下方,吸尘单元直接将锯带切割产生的粉尘第一时间吹落和吸除,防止粉尘飞扬污染环境,也降低了锯带的损耗,延长了锯带的使用寿命。The beneficial effect of the utility model is: put the original dust suction position on the working platform below the working platform, and the dust suction unit will directly blow off and absorb the dust generated by the cutting of the saw band at the first time, so as to prevent the dust from flying and polluting the environment , It also reduces the loss of the saw band and prolongs the service life of the saw band.

附图说明Description of drawings

图1是本实用新型的一种结构示意图。Fig. 1 is a kind of structural representation of the utility model.

图2是图1结构的俯视示意图。FIG. 2 is a schematic top view of the structure in FIG. 1 .

图中1.工件,2.工作平台,21.锯带运行槽,3.吸尘管,4.锯带,5.吹气管,51.第一吹气管,52.第二吹气管,6.罩体,7.辅助吸尘管。In the figure 1. workpiece, 2. working platform, 21. saw band running groove, 3. vacuum pipe, 4. saw band, 5. air blowing pipe, 51. first air blowing pipe, 52. second air blowing pipe, 6. Cover body, 7. Auxiliary suction pipe.

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例:本实施例的一种新型除尘吸尘装置,用于锯床切割粉尘的收集,如图1和图2所示,装置包括吸尘单元和吹气单元,吸尘单元包括位于工作平台2上的锯带运行槽21下方且对应锯带4的吸尘管3和位于工作平台上方且对应锯带运行槽的辅助吸尘管7,吸尘管的管口位于锯带的锯齿侧且指向锯带锯齿,吸尘管与4000M3吸力的除尘机相接,吸尘管的管口处设计有罩体6,罩体前端设计有大于吸尘管管口且容置吸尘管管口的开口,吹气单元包括位于工作平台上的锯带运行槽下方且对应锯带的吹气管5,吹气管包括第一吹气管51和第二吹气管52,第一吹气管位于锯带的左侧且指向锯带的左侧表面,第二吹气管位于锯带的右侧且指向锯带的右侧表面,第一吹气管的管口和第二吹气管的管口均为可转动式管口,两个吹气管可以分别对锯带的左右两个表面进行精准吹气,使得堆积在锯带表面的粉尘可以完全吹落并吹入罩体和吸尘管内。Embodiment: A new type of dust removal device in this embodiment is used to collect cutting dust from sawing machines. As shown in Figures 1 and 2, the device includes a dust suction unit and an air blowing unit. The dust suction pipe 3 below the saw band running groove 21 and corresponding to the saw band 4 and the auxiliary dust suction pipe 7 above the working platform and corresponding to the saw band running groove, the nozzle of the dust suction pipe is located on the saw tooth side of the saw band and points The saw band is sawtoothed, the dust suction pipe is connected with the dust collector with 4000M 3 suction, the nozzle of the dust suction pipe is designed with a cover body 6, and the front end of the cover body is designed with a hole that is larger than the nozzle of the dust suction pipe and accommodates the nozzle of the dust suction pipe. Opening, the blowing unit includes a blowing pipe 5 located below the saw band running groove on the working platform and corresponding to the saw band, the blowing pipe includes a first blowing pipe 51 and a second blowing pipe 52, the first blowing pipe is located on the left side of the saw band and point to the left surface of the saw band, the second blowing pipe is located on the right side of the saw band and points to the right surface of the saw band, the nozzles of the first blowing pipe and the nozzles of the second blowing pipe are both rotatable nozzles , the two blowing pipes can precisely blow air on the left and right surfaces of the saw band, so that the dust accumulated on the surface of the saw band can be completely blown off and blown into the cover and the suction pipe.

使用时,锯带高速转动并切割放置在工作平台上的工件1,高速向下运行的锯带穿过锯带运行槽进入工作平台下方,此时,工作平台下方的第一吹气管和第二吹气管的管口分别对准锯带的左右表面,喷出的气流将堆积粘附在锯带表面的粉尘吹落,吹落的粉尘与切割下来的粉尘一起随吹气气流进入位于锯带锯齿侧的罩体内,并通过罩体内的吸尘管吹出至除尘机的废粉收集箱内,完成粉尘的吹落和收集,同时,工作平台上的辅助吸尘管可以将从锯带运行槽内逃逸出来的少量二次粉尘进行吸入和收集,提高除尘效率。When in use, the saw band rotates at high speed and cuts the workpiece 1 placed on the working platform. The nozzles of the air blowing pipe are respectively aligned with the left and right surfaces of the saw band, and the jet of air blows off the dust accumulated and adhered to the surface of the saw band. into the side cover, and through the dust suction pipe in the cover, it is blown out into the waste powder collection box of the dust collector to complete the dust blowing and collection. At the same time, the auxiliary dust suction pipe on the working platform The escaped small amount of secondary dust is inhaled and collected to improve the dust removal efficiency.

经过及时除去锯带上的粉尘,既实现了数倍以前的除尘效果,又降低了锯带的损耗,使原来每把锯带只可切割约18㎡材料,增加到了可切割约80㎡材料,使用寿命提高了约4.5倍,大大节约了使用成本。After removing the dust on the saw band in time, it not only achieves the dust removal effect several times before, but also reduces the loss of the saw band, so that each saw band can only cut about 18 square meters of material, and it can cut about 80 square meters of material. The service life is increased by about 4.5 times, which greatly saves the cost of use.

在本实用新型的描述中,技术术语“上”、“下”、“前”、“后”、“左”、“右”、“内”、“外”等表示方向或位置关系是基于附图所示的方向或位置关系,仅是为了便于描述和理解本实用新型的技术方案,以上说明并非对本实用新型作了限制,本实用新型也不仅限于上述说明的举例,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、增添或替换,都应视为本实用新型的保护范围。In the description of the present utility model, the technical terms "upper", "lower", "front", "back", "left", "right", "inner", "outer" etc. indicate that the direction or positional relationship is based on the attached The direction or positional relationship shown in the figure is only for the convenience of describing and understanding the technical solution of the present utility model. The above description does not limit the present utility model, and the present utility model is not limited to the examples described above. Changes, modifications, additions or replacements made by personnel within the essential scope of the present utility model should be regarded as the protection scope of the present utility model.

Claims (5)

1. a novel dust removing dust exhaust apparatus, for the dust collection in sawing machine cut workpiece (1) process, it is characterized in that: described device comprises cleaner unit and insufflation unit, described cleaner unit comprise be positioned on workbench (2) saw band run channel (21) below and the sweep-up pipe (3) of corresponding saw band, the mouth of pipe of sweep-up pipe is positioned at the sawtooth side of saw band (4) and points to sawteeth of saw band, described insufflation unit to comprise below the saw band run channel that is positioned on workbench and the gas blow pipe (5) of corresponding saw band, the mouth of pipe of described gas blow pipe is positioned at the band dorsal part of saw band and points to saw band surface.
2. a kind of novel dust removing dust exhaust apparatus according to claim 1, it is characterized in that: the mouth of pipe place of described sweep-up pipe (3) is provided with cover body (6), described cover body front end is provided with and is greater than the sweep-up pipe mouth of pipe and the opening of the accommodating sweep-up pipe mouth of pipe, and described opening points to the sawtooth side of saw band (3).
3. a kind of novel dust removing dust exhaust apparatus according to claim 1 and 2, it is characterized in that: described gas blow pipe (5) comprises the first gas blow pipe (51) and the second gas blow pipe (52), described first gas blow pipe is positioned at the left side of described saw band (4) and the left-hand face of sensing saw band, and described second gas blow pipe is positioned at the right side of saw band and the right lateral surface of sensing saw band.
4. a kind of novel dust removing dust exhaust apparatus according to claim 3, is characterized in that: the mouth of pipe of described first gas blow pipe (51) and the mouth of pipe of the second gas blow pipe (52) are the turnable mouth of pipe.
5. a kind of novel dust removing dust exhaust apparatus according to claim 1, it is characterized in that: described cleaner unit also comprises auxiliary sweep-up pipe (7), described auxiliary sweep-up pipe is positioned at the top of workbench (2) and the saw band run channel (21) on corresponding workbench, and the mouth of pipe of auxiliary sweep-up pipe points to the saw band (4) on workbench.
CN201520032246.7U 2015-01-16 2015-01-16 A kind of novel dust removing dust exhaust apparatus Expired - Fee Related CN204583831U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114918174A (en) * 2022-05-18 2022-08-19 安脉时代智能制造(宁德)有限公司 Battery cell sealing nail weld joint wiping equipment and working method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114918174A (en) * 2022-05-18 2022-08-19 安脉时代智能制造(宁德)有限公司 Battery cell sealing nail weld joint wiping equipment and working method thereof

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Effective date of registration: 20180226

Address after: 310000 Jiangdong industrial agglomeration area, Hangzhou, Hangzhou, Zhejiang Province, No. 6515, Jiangdong three road

Patentee after: HANGZHOU DAHE JIANGDONG NEW MATERIAL TECHNOLOGY CO.,LTD.

Address before: No. 668, No. 777, Binjiang District Road, Binjiang District, Hangzhou, Zhejiang

Patentee before: HANGZHOU DAHE THERMO-MAGNETICS Co.,Ltd.

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150826