CN204583557U - Mould spray-coating apparatus - Google Patents

Mould spray-coating apparatus Download PDF

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Publication number
CN204583557U
CN204583557U CN201520278911.0U CN201520278911U CN204583557U CN 204583557 U CN204583557 U CN 204583557U CN 201520278911 U CN201520278911 U CN 201520278911U CN 204583557 U CN204583557 U CN 204583557U
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China
Prior art keywords
mechanical arm
spray
mould
coating apparatus
turntable
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CN201520278911.0U
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Chinese (zh)
Inventor
臧进
杨海泉
邱立宝
钮占亮
刘洋
唐云峰
李亚
李杨
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TIANJIN LIZHONG WHEEL Co.,Ltd.
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TIANJIN DAIKA WHEEL HUB MANUFACTURING Co Ltd
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Abstract

A kind of mould spray-coating apparatus, comprise: spraying robot human body, control device, image collecting device and infrared thermometer, wherein spraying robot human body comprises again pedestal, mechanical arm and spray gun, pedestal forms the polycrystalline substance of spraying robot human body, pedestal arranges turntable, turntable opposite base is at horizontal rotation in surface, and mechanical arm is flexibly connected with turntable, and spray gun is flexibly connected with mechanical arm; Control device is connected with spray robot ontology data, and image collecting device is connected with control device respectively with infrared thermometer.The blank drawing picture of workpiece to be sprayed is obtained, to obtain the identification of workpiece model, by infrared thermometer Measurement die temperature by image collecting device.Mould spray-coating apparatus of the present utility model achieves the intellectuality of spraying, improves the operating efficiency of mould spraying, has working stability, advantage with low cost.

Description

Mould spray-coating apparatus
Technical field
The utility model relates to the technical field of mould spraying, is a kind of mould spray-coating apparatus that automatically can run according to mould model and temperature specifically.
Background technology
Along with the growth of Chinese automobile Parts mapping, wheel hub industry is developed gradually.In order to produce qualified aluminium alloy wheel hub, it is particularly important that the spray painting when wheel hub is cast just shows.The effect of casting mould coating is as follows: 1, prevent aluminium alloy to the corrosion of die cavity, increases the life-span of casting mold, plays a part to protect mould; 2, prevent aluminium alloy to be bonded on die cavity or die joint, production can be carried out continuously fast; 3, the temperature field of consecutive solidification is regulated, for creating good temperature environment without the foundry goods of shrinkage porosite; 4, coating makes the protective tissue that has one deck heat insulation in die cavity, makes molten metal be easy to flow into vast die cavity reposefully, increases the mobility of molten metal, increases the filling capacity of molten metal; 5, when molten metal is filled in die cavity, coating can contain some gases of separating out in some die cavities and metal, reduces pore; 6, thermal center place, thinning local coating or adopt fast cooling coating, the shrinkage porosite at thermal center place of local can be reduced or eliminated; 7, thermal insulation coatings can delay the cooling velocity of cast gate, for the feeding of wheel hub creates conditions; 8, coating is conducive to the demoulding, can reduce the generation of overlap and sticky aluminium.
Traditional moulds spray paint mode uses spray gun to carry out spray paint to mould for operating personnel, there is the disadvantage that cannot overcome in this mode of operation: 1, the thin and thick of die lubricant is often controlled by operating personnel's experience, the paint thickness of different people's ejections can not be identical, even if the thickness of same person ejection also necessarily exists gap, the standardization of mould spray paint so just cannot be realized.2, because mould spray paint needs certain technical capability, cultivate new employee or old employee off duty time, often cause mould spray paint quality not pass a test, so just cannot realize the stabilisation of mould spray paint.3, mould temperature when spray paint is 190 DEG C-210 DEG C, spray paint personnel need facing to mould spraying 3-5 time, the about 15-20 minute of each spray paint, each spray paint all can expend a large amount of energy of operator, the coating of air gun ejection is simultaneously particulate material, and the health of long-term spray paint to employee also has certain influence, for ensureing employee's physical safety, need rest about 10 minutes just can carry out next spray paint after each spraying, so just cannot realize the high efficiency of mould spray paint.Although 4, often to overlap general structure similar for low pressure hub mold, different wheel-type often has the orientation needing emphasis to note, operator rule of thumb can not accurately identify, so just cannot realize the intellectuality of mould spraying.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of mould spray-coating apparatus that automatically can run according to mould model and temperature.
The technical scheme that the utility model is taked for the technical problem existed in solution known technology is:
Mould spray-coating apparatus of the present utility model, comprise: spraying robot human body, control device, image collecting device and infrared thermometer, wherein spraying robot human body comprises again pedestal, mechanical arm and spray gun, pedestal forms the polycrystalline substance of spraying robot human body, pedestal arranges turntable, turntable opposite base is at horizontal rotation in surface, and mechanical arm is flexibly connected with turntable, and spray gun is flexibly connected with mechanical arm; Control device is connected with spray robot ontology data, and image collecting device is connected with control device respectively with infrared thermometer.
The utility model can also adopt following technical measures:
Described mechanical arm comprises again the first mechanical arm and the second mechanical arm, one end of first mechanical arm is connected with above-mentioned turntable, and the first mechanical arm rotates in vertical direction, second mechanical arm is flexibly connected with the other end of the first mechanical arm, first mechanical arm front end arranges the installation portion along its axial rotation, installation portion top arranges the turning cylinder axially vertical with peace rotating shaft, and the workbench being provided with spray gun is flexibly connected with turning cylinder.
Described workbench rotates around the axle of himself, and rotates around above-mentioned movable axis.
Described image collecting device and infrared radiation thermometer are fixed on workbench respectively.
Described spray gun comprises multiple shower nozzle be set up in parallel.
The advantage that the utility model has and good effect are:
In mould spray-coating apparatus of the present utility model, image collecting device and infrared thermometer are set, obtained the blank drawing picture of workpiece to be sprayed by image collecting device, and convert the image to digital data transmission to control device, control device is according to the identification completed workpiece model; Infrared thermometer Measurement die temperature, and temperature is transferred to control device, when mold temperature is suitable, control device sends actuating signal to spraying robot human body, thus completes spray coating operations.Mould spray-coating apparatus of the present utility model achieves the intellectuality of spraying, improves the operating efficiency of mould spraying, has working stability, advantage with low cost.
Accompanying drawing explanation
Fig. 1 is the principle schematic of mould spray-coating apparatus of the present utility model;
Fig. 2 is the structural representation of mould spray-coating apparatus of the present utility model.
Detailed description of the invention
Referring to drawings and Examples, the utility model is described in detail.
As shown in Figure 1 and Figure 2, mould spray-coating apparatus of the present utility model, comprise: spraying robot human body, control device, image collecting device and infrared thermometer, wherein spraying robot human body comprises again pedestal 1, mechanical arm 2 and spray gun 3, pedestal forms the polycrystalline substance of spraying robot human body, and pedestal is arranged turntable 4, turntable opposite base is at horizontal rotation in surface, mechanical arm is flexibly connected with turntable, and spray gun is flexibly connected with mechanical arm; Control device is connected with spray robot ontology data, and image collecting device 5 is connected with control device respectively with infrared thermometer 6.
Mechanical arm comprises again the first mechanical arm 2a and the second mechanical arm 2b, one end of first mechanical arm is connected with above-mentioned turntable, and the first mechanical arm rotates in vertical direction, second mechanical arm is flexibly connected with the other end of the first mechanical arm, first mechanical arm front end arranges the installation portion 7 along its axial rotation, installation portion top arranges the turning cylinder (not shown) axially vertical with peace rotating shaft, and the workbench 8 being provided with spray gun is flexibly connected with turning cylinder.Adopt the mechanical arm of multistage can realize the workpiece adaptation of product widely, mechanical arm segmentation is more, bascule is more complicated, and the requirement of the Workpiece painting that can reach is also higher.
Workbench rotates around the axle of himself, and rotates around above-mentioned movable axis.Not only workbench can drive spray gun 360 degree of rotations but also can rotate around movable axis, to adapt to different Workpiece painting needs.
Image collecting device and infrared radiation thermometer are fixed on workbench respectively, and together move with the spray gun on workbench, thus can at any time to the situation collection of mould.In concrete environment for use, image collecting device and infrared radiation thermometer can be arranged with spraying robot human body split, are good can obtain image and the temperature acquisition effect of the best.
Spray gun comprises multiple shower nozzle be set up in parallel, and multiple shower nozzle can make operation more even, thus obtains better spraying effect.
The above, it is only preferred embodiment of the present utility model, not any pro forma restriction is done to the utility model, although the utility model with preferred embodiment openly as above, but, and be not used to limit the utility model, any those skilled in the art, do not departing within the scope of technical solutions of the utility model, certainly the technology contents of announcement can be utilized to make a little change or modification, become the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solutions of the utility model, according to any simple modification that technical spirit of the present utility model is done above embodiment, equivalent variations and modification, all belong in the scope of technical solutions of the utility model.

Claims (5)

1. a mould spray-coating apparatus, it is characterized in that, comprise: spraying robot human body, control device, image collecting device and infrared thermometer, wherein spraying robot human body comprises again pedestal, mechanical arm and spray gun, pedestal forms the polycrystalline substance of spraying robot human body, and pedestal arranges turntable, and turntable opposite base is at horizontal rotation in surface, mechanical arm is flexibly connected with turntable, and spray gun is flexibly connected with mechanical arm; Control device is connected with spray robot ontology data, and image collecting device is connected with control device respectively with infrared thermometer.
2. mould spray-coating apparatus according to claim 1, it is characterized in that: mechanical arm comprises again the first mechanical arm and the second mechanical arm, one end of first mechanical arm is connected with above-mentioned turntable, and the first mechanical arm rotates in vertical direction, second mechanical arm is flexibly connected with the other end of the first mechanical arm, first mechanical arm front end arranges the installation portion along its axial rotation, and installation portion top arranges the turning cylinder axially vertical with peace rotating shaft, and the workbench being provided with spray gun is flexibly connected with turning cylinder.
3. mould spray-coating apparatus according to claim 2, is characterized in that: workbench rotates around the axle of himself, and rotates around above-mentioned movable axis.
4. mould spray-coating apparatus according to claim 3, is characterized in that: image collecting device and infrared radiation thermometer are fixed on workbench respectively.
5. mould spray-coating apparatus according to claim 4, is characterized in that: spray gun comprises multiple shower nozzle be set up in parallel.
CN201520278911.0U 2015-05-04 2015-05-04 Mould spray-coating apparatus Active CN204583557U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105251642A (en) * 2015-11-04 2016-01-20 和县隆盛精密机械有限公司 Five-axis robot spraying equipment and process
CN106142102A (en) * 2016-08-15 2016-11-23 江苏新光数控技术有限公司 A kind of streamline Glue Spreading Robot
CN107020366A (en) * 2017-04-21 2017-08-08 苏州春兴精工股份有限公司 Mold temperature acquisition method
CN107597475A (en) * 2017-10-25 2018-01-19 浙江九钢金属制品有限公司 A kind of crawler belt high evenness paint spraying apparatus
CN108940678A (en) * 2018-09-18 2018-12-07 天津市久跃科技有限公司 A kind of equipment for spraying curve surface work pieces
CN109225704A (en) * 2018-09-18 2019-01-18 天津市久跃科技有限公司 A kind of parallel mechanical arm paint finishing
CN109569917A (en) * 2018-12-04 2019-04-05 南通理工学院 A kind of intelligent airless spray gun for hemi-closure space spraying
CN110369195A (en) * 2019-07-04 2019-10-25 佛山科学技术学院 A kind of robot automatic spraying system
CN111659861A (en) * 2020-07-09 2020-09-15 安徽海立精密铸造有限公司 Casting demolding spraying device and spraying process thereof
CN115400921A (en) * 2022-07-12 2022-11-29 清华大学 Gluing robot and gluing method

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105251642A (en) * 2015-11-04 2016-01-20 和县隆盛精密机械有限公司 Five-axis robot spraying equipment and process
CN106142102A (en) * 2016-08-15 2016-11-23 江苏新光数控技术有限公司 A kind of streamline Glue Spreading Robot
CN107020366A (en) * 2017-04-21 2017-08-08 苏州春兴精工股份有限公司 Mold temperature acquisition method
CN107597475A (en) * 2017-10-25 2018-01-19 浙江九钢金属制品有限公司 A kind of crawler belt high evenness paint spraying apparatus
CN108940678A (en) * 2018-09-18 2018-12-07 天津市久跃科技有限公司 A kind of equipment for spraying curve surface work pieces
CN109225704A (en) * 2018-09-18 2019-01-18 天津市久跃科技有限公司 A kind of parallel mechanical arm paint finishing
CN109569917A (en) * 2018-12-04 2019-04-05 南通理工学院 A kind of intelligent airless spray gun for hemi-closure space spraying
CN110369195A (en) * 2019-07-04 2019-10-25 佛山科学技术学院 A kind of robot automatic spraying system
CN111659861A (en) * 2020-07-09 2020-09-15 安徽海立精密铸造有限公司 Casting demolding spraying device and spraying process thereof
CN111659861B (en) * 2020-07-09 2021-08-27 安徽海立精密铸造有限公司 Casting demolding spraying device and spraying process thereof
CN115400921A (en) * 2022-07-12 2022-11-29 清华大学 Gluing robot and gluing method
CN115400921B (en) * 2022-07-12 2024-03-12 清华大学 Gluing robot and gluing method

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 300834 District, Nankai District economic and Technological Development Zone, Tianjin Guanghua Street, West District, No. 58 A

Patentee after: TIANJIN LIZHONG AUTOMOBILE ALUMINIUM ALLOY FITTING CO., LTD.

Address before: 300834 District, Nankai District economic and Technological Development Zone, Tianjin Guanghua Street, West District, No. 58 A

Patentee before: Tianjin Daika Wheel Hub Manufacturing Co., Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20170322

Address after: 300457 Tianjin economic and Technological Development Zone in the Western District Guanghua Street, No. 58

Patentee after: Tianjin Lizhong group Limited by Share Ltd

Address before: 300834 District, Nankai District economic and Technological Development Zone, Tianjin Guanghua Street, West District, No. 58 A

Patentee before: TIANJIN LIZHONG AUTOMOBILE ALUMINIUM ALLOY FITTING CO., LTD.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: No. 58, Guanghua Street, West District, economic and Technological Development Zone, Binhai New Area, Tianjin, 300450

Patentee after: TIANJIN LIZHONG WHEEL Co.,Ltd.

Address before: No. 58, Guanghua Street, West District, Tianjin Economic and Technological Development Zone, 300457

Patentee before: TIANJIN LIZHONG GROUP Co.,Ltd.