CN204577222U - A transformer skeleton and a transformer - Google Patents
A transformer skeleton and a transformer Download PDFInfo
- Publication number
- CN204577222U CN204577222U CN201520106090.2U CN201520106090U CN204577222U CN 204577222 U CN204577222 U CN 204577222U CN 201520106090 U CN201520106090 U CN 201520106090U CN 204577222 U CN204577222 U CN 204577222U
- Authority
- CN
- China
- Prior art keywords
- iron core
- transformer
- shaped iron
- connecting portion
- wire frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Housings And Mounting Of Transformers (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及变压器技术领域,尤其涉及一种变压器骨架及变压器。 The utility model relates to the technical field of transformers, in particular to a transformer skeleton and a transformer.
背景技术 Background technique
变压器(Transformer)是利用电磁感应的原理来改变交流电压的装置,其应用范围非常广泛。传统的变压器一般包括线架和铁芯,铜线绕设于铁芯的外壁,然后在绕设的铜线上设置一层挡墙,最后通过一绝缘胶带包覆于挡墙的外侧,然后将铁芯加设在线架的外侧,铁芯与线架之间具有一定的间隙,隔绝铜线与铁芯的接触,其中,铜线需要剪断分为第一段和第二段进行绕设,第一段和第二段绕设完毕后需要在变压器的铁芯上设置焊接点将第一段和第二段焊接。该种现有的变压器的铜线绕设时需要剪断,导致生产时的工序复杂,必须采用人工操作,作业繁琐,生产效率低下;同时,整个变压器必须使用挡墙和胶带,造成生产成本高昂,企业的效益降低。 Transformer (Transformer) is a device that uses the principle of electromagnetic induction to change AC voltage, and its application range is very wide. A traditional transformer generally includes a wire frame and an iron core. The copper wire is wound on the outer wall of the iron core, and then a layer of retaining wall is set on the wound copper wire. Finally, an insulating tape is wrapped on the outer side of the retaining wall, and then the The iron core is added on the outside of the wire frame, and there is a certain gap between the iron core and the wire frame to isolate the contact between the copper wire and the iron core. Among them, the copper wire needs to be cut and divided into the first section and the second section for winding. After the winding of the first section and the second section is completed, welding points need to be set on the iron core of the transformer to weld the first section and the second section. The copper wires of this type of existing transformer need to be cut when winding, resulting in complex production procedures, manual operation is necessary, cumbersome operations, and low production efficiency; at the same time, the entire transformer must use retaining walls and tapes, resulting in high production costs. The efficiency of the enterprise is reduced.
实用新型内容 Utility model content
本实用新型的目的在于针对现有技术的不足提供一种变压器骨架,其可以减少生产工序,具有作业方便和成本低廉的优点。 The purpose of the utility model is to provide a transformer frame for the shortcomings of the prior art, which can reduce the production process and has the advantages of convenient operation and low cost.
本实用新型的另一目的在于针对现有技术的不足提供一种变压器,其可以减少生产工序,具有作业方便和成本低廉的优点。 Another purpose of the utility model is to provide a transformer for the shortcomings of the prior art, which can reduce the production process and has the advantages of convenient operation and low cost.
为实现上述目的,本实用新型的一种变压器骨架,包括第一L型铁芯、第二L型铁芯、第一线架和第二线架,第一L型铁芯包括相互连接的第一筒状部和第一连接部,第二L型铁芯包括相互连接的第二筒状部和第二连接部,第一线架套设于第一筒状部外,第二线架套设于第二筒状部外,第一连接部的端面与第二筒状部的侧面连接,第二连接部的端面与第一筒状部的侧面连接。 In order to achieve the above purpose, a transformer skeleton of the present invention includes a first L-shaped iron core, a second L-shaped iron core, a first wire frame and a second wire frame, and the first L-shaped iron core includes interconnected first The cylindrical part and the first connecting part, the second L-shaped iron core includes the second cylindrical part and the second connecting part connected to each other, the first wire frame is sleeved outside the first cylindrical part, and the second wire frame is sleeved on the Outside the second cylindrical portion, the end surface of the first connecting portion is connected to the side surface of the second cylindrical portion, and the end surface of the second connecting portion is connected to the side surface of the first cylindrical portion.
优选的,所述第一连接部的端面与第二筒状部的侧面的连接处的缝隙设置有黑胶,第二连接部的端面与第一筒状部的侧面的连接处设置有黑胶。 Preferably, the gap between the end surface of the first connecting part and the side of the second cylindrical part is provided with black glue, and the connection between the end surface of the second connecting part and the side of the first cylindrical part is provided with black glue .
优选的,所述第一L型铁芯与第二L型铁芯的结构相同。 Preferably, the structure of the first L-shaped iron core is the same as that of the second L-shaped iron core.
优选的,所述第一线架和第二线架的结构相同。 Preferably, the first wire frame and the second wire frame have the same structure.
优选的,所述第一线架、第二线架的两侧端部均设置有环形铜线挡片。 Preferably, both ends of the first wire frame and the second wire frame are provided with ring-shaped copper wire stoppers.
为实现上述另一目的,本实用新型的一种变压器,包括第一L型铁芯、第二L型铁芯、第一线架和第二线架,第一L型铁芯包括相互连接的第一筒状部和第一连接部,第二L型铁芯包括相互连接的第二筒状部和第二连接部,第一线架套设于第一筒状部外,第二线架套设于第二筒状部外,第一连接部的端面与第二筒状部的侧面连接,第二连接部的端面与第一筒状部的侧面连接;所述变压器还包括铜线,铜线绕设于第一线架和第二线架的外侧。 In order to achieve the above another purpose, a transformer of the utility model includes a first L-shaped iron core, a second L-shaped iron core, a first wire frame and a second wire frame, and the first L-shaped iron core includes a first L-shaped iron core connected to each other. A cylindrical portion and a first connecting portion, the second L-shaped iron core includes a second cylindrical portion and a second connecting portion connected to each other, the first wire frame is sleeved outside the first cylindrical portion, and the second wire frame is sleeved Outside the second cylindrical part, the end surface of the first connecting part is connected to the side surface of the second cylindrical part, and the end surface of the second connecting part is connected to the side surface of the first cylindrical part; the transformer also includes a copper wire, a copper wire Winding on the outside of the first wire frame and the second wire frame.
本实用新型的有益效果:组装变压器时,将一根铜线绕设于第一线架和第二线架的外侧,然后将两个完成绕线的第一线架和第二线架分别套在第一L型铁芯的第一筒状部和第二L型铁芯的第二筒状部,最后将第一连接部的端面与第二筒状部的侧面连接,第二连接部的端面与第一筒状部的侧面连接,即完成变压器的组合。 The beneficial effects of the utility model: when assembling the transformer, a copper wire is wound on the outside of the first wire frame and the second wire frame, and then the two first wire frames and the second wire frame that have completed the winding are respectively placed on the second wire frame. The first cylindrical portion of an L-shaped iron core and the second cylindrical portion of the second L-shaped iron core are finally connected to the end surface of the first connecting portion with the side surface of the second cylindrical portion, and the end surface of the second connecting portion is connected to the side surface of the second cylindrical portion. The side connection of the first cylindrical part completes the combination of the transformer.
本实用新型的一种变压器骨架,当使用其进行变压器组装时,可以直接通过绕线机进行铜线绕制,铜线无需剪断,无需进行焊接,作业方便,减少生产工序;同时,无需使用挡墙和绝缘胶带,降低生产成本。 The transformer frame of the utility model, when used for transformer assembly, can directly wind the copper wires through the winding machine, the copper wires do not need to be cut or welded, the operation is convenient, and the production process is reduced; Wall and insulation tapes, reducing production costs.
本实用新型的一种变压器,生产时,可以直接通过绕线机进行铜线绕制,铜线无需剪断,无需进行焊接,作业方便,减少生产工序;同时,无需使用挡墙和绝缘胶带,降低生产成本。 The transformer of the utility model can be directly wound with copper wires by a winding machine during production, and the copper wires do not need to be cut or welded, so the operation is convenient and the production process is reduced; at the same time, there is no need to use retaining walls and insulating tapes, reducing the Cost of production.
附图说明 Description of drawings
图1为本实用新型的变压器骨架的结构示意图。 Fig. 1 is a structural schematic diagram of a transformer skeleton of the present invention.
图2为本实用新型的变压器骨架的结构分解示意图。 Fig. 2 is an exploded schematic diagram of the structure of the transformer skeleton of the present invention.
图3为本实用新型的变压器的结构主视图。 Fig. 3 is a structural front view of the transformer of the present invention.
图4为本实用新型的变压器组装时的状态图。 Fig. 4 is a state diagram of the transformer of the present invention when it is assembled.
附图标记包括: Reference signs include:
1—第一L型铁芯 2—第二L型铁芯 3—第一线架 1—The first L-shaped iron core 2—The second L-shaped iron core 3—The first wire frame
4—第二线架 5—环形铜线挡片 6—铜线 4—Second Wire Frame 5—Ring Copper Wire Block 6—Copper Wire
11—第一筒状部 12—第一连接部 21—第二筒状部 11—the first cylindrical portion 12—the first connecting portion 21—the second cylindrical portion
22—第二连接部。 22—the second connection part.
具体实施方式 Detailed ways
以下结合附图对本实用新型进行详细的描述。 Below in conjunction with accompanying drawing, the utility model is described in detail.
实施例一。 Embodiment one .
如图1至图4所示,本实用新型的一种变压器骨架,包括第一L型铁芯1、第二L型铁芯2、第一线架3和第二线架4,第一L型铁芯1包括相互连接的第一筒状部11和第一连接部12,第二L型铁芯2包括相互连接的第二筒状部21和第二连接部22,第一线架3套设于第一筒状部11外,第二线架4套设于第二筒状部21外,第一连接部12的端面与第二筒状部21的侧面连接,第二连接部22的端面与第一筒状部11的侧面连接。组装变压器时,将一根铜线6绕设于第一线架3和第二线架4的外侧,然后将两个完成绕线的第一线架3和第二线架4分别套在第一L型铁芯1的第一筒状部11和第二L型铁芯2的第二筒状部21,最后将第一连接部12的端面与第二筒状部21的侧面连接,第二连接部22的端面与第一筒状部11的侧面连接,即完成变压器的组合。其中,第一线架3和第二线架4均由绝缘材料制成,第一线架3和第二线架4可实现将绕设于其的铜线6与第一L型铁芯1和第二L型铁芯2隔绝接触,起到绝缘作用。 As shown in Figures 1 to 4, a transformer frame of the present invention includes a first L-shaped iron core 1, a second L-shaped iron core 2, a first wire frame 3 and a second wire frame 4, the first L-shaped The iron core 1 includes a first cylindrical portion 11 and a first connecting portion 12 connected to each other, the second L-shaped iron core 2 includes a second cylindrical portion 21 and a second connecting portion 22 connected to each other, and 3 sets of first wire frames Set outside the first cylindrical part 11, the second wire frame 4 is sleeved outside the second cylindrical part 21, the end surface of the first connecting part 12 is connected with the side surface of the second cylindrical part 21, and the end surface of the second connecting part 22 It is connected to the side surface of the first cylindrical portion 11 . When assembling the transformer, a copper wire 6 is wound on the outside of the first wire frame 3 and the second wire frame 4, and then the two wound first wire frames 3 and the second wire frame 4 are respectively placed on the first L The first cylindrical portion 11 of the type iron core 1 and the second cylindrical portion 21 of the second L-shaped iron core 2, and finally connect the end surface of the first connecting portion 12 to the side surface of the second cylindrical portion 21, and the second connection The end surface of the portion 22 is connected to the side surface of the first cylindrical portion 11, that is, the combination of the transformer is completed. Wherein, the first wire frame 3 and the second wire frame 4 are both made of insulating materials, and the first wire frame 3 and the second wire frame 4 can realize the copper wire 6 wound thereon with the first L-shaped iron core 1 and the second wire frame 4. The two L-shaped iron cores 2 are insulated from contact and play an insulating role.
当使用本实用新型的变压器骨架进行变压器组装时,可以直接通过绕线机进行铜线6绕制,铜线6无需剪断,无需进行焊接,作业方便,减少生产工序;同时,无需使用挡墙和绝缘胶带,降低生产成本。 When the transformer skeleton of the utility model is used for transformer assembly, the copper wire 6 can be wound directly through the winding machine, and the copper wire 6 does not need to be cut or welded, so the operation is convenient and the production process is reduced; at the same time, there is no need to use retaining walls and Insulating tape, reducing production costs.
本实施例中,所述第一连接部12的端面与第二筒状部21的侧面的连接处的缝隙设置有黑胶,第二连接部22的端面与第一筒状部11的侧面的连接处设置有黑胶;通过黑胶的涂设,可以使得第一连接部12的端面与第二筒状部21的侧面固定连接,以及使得第二连接部22的端面与第一筒状部11的侧面固定连接,从而使得第一L型铁芯1和第二L型铁芯2固定连接,第一L型铁芯1和第二L型铁芯2相互倒置连接,第一L型铁芯1和第二L型铁芯2之间形成一个空腔,可以用于容置绕设的铜线6,设计合理,实用性强。 In this embodiment, the gap between the end surface of the first connecting portion 12 and the side surface of the second cylindrical portion 21 is provided with black glue, and the gap between the end surface of the second connecting portion 22 and the side surface of the first cylindrical portion 11 The joint is provided with black glue; through the application of black glue, the end face of the first connecting portion 12 can be fixedly connected to the side of the second cylindrical portion 21, and the end face of the second connecting portion 22 can be connected to the first cylindrical portion. The sides of 11 are fixedly connected, so that the first L-shaped iron core 1 and the second L-shaped iron core 2 are fixedly connected, the first L-shaped iron core 1 and the second L-shaped iron core 2 are connected upside down, and the first L-shaped iron core A cavity is formed between the core 1 and the second L-shaped iron core 2, which can be used to accommodate the wound copper wire 6, which is reasonable in design and strong in practicability.
本实施例中,所述第一L型铁芯1与第二L型铁芯2的结构相同,所述第一线架3和第二线架4的结构相同,结构相同的第一L型铁芯1与第二L型铁芯2,以及第一线架3和第二线架4有利于进行批量生产,且进行变压器组装过程中,无需对第一L型铁芯1与第二L型铁芯2,以及对第一线架3和第二线架4进行区分,将第一L型铁芯1与第二L型铁芯2倒置放置在生产线上即可,可有效地降低生产成本和提高生产效率,为企业带来更大的效益。 In this embodiment, the first L-shaped iron core 1 and the second L-shaped iron core 2 have the same structure, the first wire frame 3 and the second wire frame 4 have the same structure, and the first L-shaped iron core with the same structure The core 1 and the second L-shaped iron core 2, as well as the first wire frame 3 and the second wire frame 4 are conducive to mass production, and in the process of transformer assembly, there is no need to adjust the first L-shaped iron core 1 and the second L-shaped iron core. Core 2, and distinguish the first wire frame 3 and the second wire frame 4, just place the first L-shaped iron core 1 and the second L-shaped iron core 2 upside down on the production line, which can effectively reduce production costs and improve Production efficiency brings greater benefits to the enterprise.
本实施例中,所述第一线架3、第二线架4的两侧端部均设置有环形铜线挡片5,环形铜线挡片5用于对绕设于第一线架3、第二线架4的铜线6进行限位,避免当铜线6绕设圈数到达一定程度时脱出第一线架3或者第二线架4外,导致产生不良品。 In this embodiment, the ends of both sides of the first wire frame 3 and the second wire frame 4 are provided with annular copper wire stoppers 5, and the annular copper wire stoppers 5 are used for winding around the first wire frame 3, The copper wire 6 of the second wire frame 4 is limited to prevent the copper wire 6 from protruding from the first wire frame 3 or the second wire frame 4 when the number of turns reaches a certain level, resulting in defective products.
实施例二。 Embodiment two .
如图1至图4所示,本实施例与实施例一的不同之处在于,本实施例的一种变压器,包括实施例一的变压器骨架和铜线6,铜线6绕设于第一线架3和第二线架4的外侧,生产时,可以直接通过绕线机进行铜线6绕制,铜线6无需剪断,无需进行焊接,作业方便,减少生产工序;同时,无需使用挡墙和绝缘胶带,降低生产成本。 As shown in Figures 1 to 4, the difference between this embodiment and Embodiment 1 is that a transformer in this embodiment includes the transformer skeleton of Embodiment 1 and copper wires 6, and the copper wires 6 are wound on the first On the outside of the wire frame 3 and the second wire frame 4, during production, the copper wire 6 can be directly wound by the winding machine, and the copper wire 6 does not need to be cut or welded, so the operation is convenient and the production process is reduced; at the same time, there is no need to use a retaining wall and insulating tape to reduce production costs.
本实施例的其余部分与实施例一相同,在本实施例中未解释的特征,均采用实施例一的解释,这里不再进行赘述。 The rest of this embodiment is the same as that of Embodiment 1, and the features not explained in this embodiment are explained in Embodiment 1, and will not be repeated here.
综上所述可知本实用新型乃具有以上所述的优良特性,得以令其在使用上,增进以往技术中所未有的效能而具有实用性,成为一极具实用价值的产品。 To sum up, it can be seen that the utility model has the above-mentioned excellent characteristics, so that it can improve the performance that is not available in the prior art in use, and has practicality, and becomes a product with great practical value.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520106090.2U CN204577222U (en) | 2015-02-13 | 2015-02-13 | A transformer skeleton and a transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520106090.2U CN204577222U (en) | 2015-02-13 | 2015-02-13 | A transformer skeleton and a transformer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204577222U true CN204577222U (en) | 2015-08-19 |
Family
ID=53869823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520106090.2U Expired - Lifetime CN204577222U (en) | 2015-02-13 | 2015-02-13 | A transformer skeleton and a transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204577222U (en) |
-
2015
- 2015-02-13 CN CN201520106090.2U patent/CN204577222U/en not_active Expired - Lifetime
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205318961U (en) | Common mode inductance ware | |
| CN107251173A (en) | A kind of photovoltaic power generation transformer | |
| WO2015123889A1 (en) | Pulse transformer and manufacturing method therefor | |
| CN206134459U (en) | A multi-winding high-frequency transformer | |
| CN202332513U (en) | Stereo amorphous alloy wound iron core | |
| CN205264862U (en) | Compound female novel copper post welded structure who arranges | |
| CN203491056U (en) | Inverter welding machine nanocrystalline transformer | |
| CN205789444U (en) | A kind of mains transformer | |
| CN205230763U (en) | High power density transformer | |
| CN210156230U (en) | Transformer and common mode filter integrated element | |
| CN204498369U (en) | Voice coil loudspeaker voice coil and be provided with the loud speaker of this voice coil loudspeaker voice coil | |
| CN207718989U (en) | A kind of insulation fin construction of high current chip inductor | |
| CN214588373U (en) | Three-phase magnetic integrated structure and power equipment | |
| CN202601385U (en) | Novel high-frequency transformer framework | |
| CN204651149U (en) | The dry-type transformer that a kind of tool winding wire material use quantity is few | |
| CN203966764U (en) | A kind of disconnected yoke iron-core of three-phase amorphous alloy transformer | |
| CN207752870U (en) | A kind of PQ types high-frequency and high-voltage integrated transformer | |
| CN209729682U (en) | A controllable leakage inductance LLC resonant power integrated transformer | |
| CN208111124U (en) | A kind of tiltedly flat enameled wire | |
| CN206471208U (en) | One kind insulation inductance coil | |
| CN210575469U (en) | Radio frequency transformer and electric appliance | |
| CN203386584U (en) | Low-voltage coil of dry type transformer | |
| CN204045357U (en) | A kind of reactor of the source of welding current | |
| CN203950661U (en) | Vertical transformer | |
| CN205645464U (en) | Three -dimensional reactor of circular amorphous |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150819 |
|
| CX01 | Expiry of patent term |