CN204573236U - A kind of explosion-proof valve based on guide structure - Google Patents
A kind of explosion-proof valve based on guide structure Download PDFInfo
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- CN204573236U CN204573236U CN201520183092.1U CN201520183092U CN204573236U CN 204573236 U CN204573236 U CN 204573236U CN 201520183092 U CN201520183092 U CN 201520183092U CN 204573236 U CN204573236 U CN 204573236U
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- 230000009172 bursting Effects 0.000 abstract description 33
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Abstract
本实用新型属于阀门设备技术领域,尤其涉及一种基于先导结构的防爆阀,包括阀体,所述阀体上方固定连接设有阀盖,所述阀盖中间设有可调节探针,所述阀盖上设有弹簧调节旋钮,所述弹簧调节旋钮下端面固定连接设有弹簧压板,所述弹簧压板下表面固定连接设有弹簧,所述阀体内部间隙配合设有阀芯,所述阀芯上设有弹簧固定沉孔,所述弹簧下端面固定连接在所述弹簧固定沉孔上;所述阀芯中部设有先导孔,所述先导孔上设有爆破片固定旋钮,所述爆破片固定旋钮上表面设有爆破片,所述爆破片固定旋钮上螺纹连接设有爆破片压紧旋钮;所述阀芯与所述阀体之间设有阀芯密封圈。
The utility model belongs to the technical field of valve equipment, in particular to an explosion-proof valve based on a pilot structure, which includes a valve body, a valve cover is fixedly connected above the valve body, and an adjustable probe is arranged in the middle of the valve cover. The valve cover is provided with a spring adjustment knob, the lower end of the spring adjustment knob is fixedly connected with a spring pressure plate, and the lower surface of the spring pressure plate is fixedly connected with a spring, and the internal gap of the valve body is equipped with a valve core. The core is provided with a spring fixing counterbore, and the lower end surface of the spring is fixedly connected to the spring fixing counterbore; the middle part of the valve core is provided with a pilot hole, and the pilot hole is provided with a bursting disc fixing knob. A bursting disc is provided on the upper surface of the disc fixing knob, and a bursting disc pressing knob is threaded on the bursting disc fixing knob; a valve core sealing ring is provided between the valve core and the valve body.
Description
技术领域 technical field
本实用新型属于阀门设备技术领域,尤其涉及一种基于先导结构的防爆阀。 The utility model belongs to the technical field of valve equipment, in particular to an explosion-proof valve based on a pilot structure.
背景技术 Background technique
阀门是管路流体输送系统中控制部件,它是用来改变通路断面和介质流动方向,具有导流、截止、节流、止回、分流或溢流卸压等功能。用于流体控制的阀门,从最简单的截止阀到极为复杂的自控系统中所用的各种阀门,其品种和规格繁多,阀门的公称通径从极微小的仪表阀大至通径达10m的工业管路用阀。阀门的控制可采用多种传动方式,如手动、电动、液动、气动、涡轮、电磁动、电磁液动、电液动、气液动、正齿轮、伞齿轮驱动等;可以在压力、温度或其它形式传感信号的作用下,按预定的要求动作,或者不依赖传感信号而进行简单的开启或关闭,阀门依靠驱动或自动机构使启闭件作升降、滑移、旋摆或回转运动,从而改变其流道面积的大小以实现其控制功能。据有关数据中显示:随着阀门行业重组步伐的加快,未来行业将是阀门产品质量安全和产品品牌之间的竞争,产品向高技术、高参数、耐强腐蚀、高寿命方向发展,只有通过不断的技术创新,开发新产品,进行技术改造,才能逐步提高产品技术水平,满足国内装置配套,全面实现阀门的国产化。我国阀门制造行业在庞大的需求环境下,必将呈现出更好的发展前景。随着社会的不段发展和生产生活的需要,管道被各行各业争先发展使用。由于管道内部压力过大,管道容易发生爆裂,安全上得不到保障。 The valve is a control component in the pipeline fluid delivery system. It is used to change the passage section and the flow direction of the medium, and has the functions of diversion, cut-off, throttling, check, diversion or overflow relief. Valves used for fluid control range from the simplest shut-off valve to various valves used in extremely complex automatic control systems. Valves for industrial pipelines. The control of the valve can adopt a variety of transmission methods, such as manual, electric, hydraulic, pneumatic, turbine, electromagnetic, electro-hydraulic, electro-hydraulic, gas-hydraulic, spur gear, bevel gear drive, etc.; can be driven by pressure, temperature Under the action of sensing signals in other forms, it acts according to predetermined requirements, or simply opens or closes without relying on sensing signals. The valve relies on driving or automatic mechanism to make the opening and closing parts lift, slide, swing or rotate. Movement, thereby changing the size of its flow channel area to realize its control function. According to relevant data, with the acceleration of the reorganization of the valve industry, the future industry will be the competition between the quality and safety of valve products and product brands. Products will develop in the direction of high technology, high parameters, strong corrosion resistance, and long life. Only through Continuous technological innovation, development of new products, and technological transformation can gradually improve the technical level of products, meet the needs of domestic equipment, and fully realize the localization of valves. Under the huge demand environment, my country's valve manufacturing industry will surely show a better development prospect. With the continuous development of society and the needs of production and life, pipelines are being developed and used by all walks of life. Due to the excessive internal pressure of the pipeline, the pipeline is prone to burst, and the safety cannot be guaranteed.
随着机械现代化的不断发展,相应的防爆阀相应而生,但是目前市场的防爆阀种类繁多,面对越来越高的生产环境要求,仍然难以满足。例如中国专利201310100721.5公布了一种电动防爆阀,其特征在于:包括阀门、连接所述 阀门的阀杆以及控制连接所述阀杆的电动执行机构,所述电动防爆阀还包括电连接所述电动执行机构的防爆机构,所述防爆机构包括防爆腔和设置于所述防爆腔内的控制装置。虽然上述机构具有一定优点,但是整体结构较为复杂且需要外置能源消耗,且反应速度不够迅速,大大影响生产使用范围与效果。 With the continuous development of mechanical modernization, corresponding explosion-proof valves have emerged accordingly. However, there are many types of explosion-proof valves in the market, and it is still difficult to meet the increasingly high production environment requirements. For example, Chinese patent 201310100721.5 discloses an electric explosion-proof valve, which is characterized in that it includes a valve, a valve stem connected to the valve, and an electric actuator that controls and connects the valve stem. An explosion-proof mechanism of the actuator, the explosion-proof mechanism includes an explosion-proof cavity and a control device arranged in the explosion-proof cavity. Although the above mechanism has certain advantages, the overall structure is relatively complicated and requires external energy consumption, and the response speed is not fast enough, which greatly affects the scope and effect of production and use.
发明内容 Contents of the invention
本实用新型提供一种基于先导结构的防爆阀,以解决上述背景技术中提出的整体结构不够灵活、反应不够迅速的问题。 The utility model provides an anti-explosion valve based on a pilot structure to solve the problems of insufficient flexibility of the overall structure and insufficient response in the above-mentioned background technology.
本实用新型所解决的技术问题采用以下技术方案来实现:本实用新型提供一种基于先导结构的防爆阀,包括阀体,所述阀体上方固定连接设有阀盖,所述阀盖中间设有可调节探针,所述可调节探针与所述阀盖之间为螺纹连接,所述阀盖上设有弹簧调节旋钮,所述弹簧调节旋钮与所述阀盖之间为螺纹连接,所述弹簧调节旋钮下端面固定连接设有弹簧压板,所述弹簧调节旋钮与所述弹簧压板为螺纹连接,所述弹簧压板下表面固定连接设有弹簧,所述弹簧压板下表面与所述弹簧上端面之间为焊接相连,所述阀体内部间隙配合设有阀芯,所述阀芯上设有弹簧固定沉孔,所述弹簧下端面固定连接在所述弹簧固定沉孔上,所述弹簧固定沉孔与所述弹簧下端面之间为焊接相连;所述阀芯中部设有先导孔,所述先导孔上设有爆破片固定旋钮,所述爆破片固定旋钮与所述先导孔为螺纹连接,所述爆破片固定旋钮上表面设有爆破片,所述爆破片固定旋钮上螺纹连接设有爆破片压紧旋钮;所述阀芯与所述阀体之间设有阀芯密封圈;所述阀体下方端面设有进口,所述阀体右侧端面设有出口。 The technical problems solved by the utility model are achieved by the following technical solutions: the utility model provides an explosion-proof valve based on a pilot structure, including a valve body, a valve cover is fixedly connected above the valve body, and a valve cover is installed in the middle of the valve cover. There is an adjustable probe, the adjustable probe is threadedly connected to the valve cover, the valve cover is provided with a spring adjustment knob, and the spring adjustment knob is threaded to the valve cover, The lower end surface of the spring adjustment knob is fixedly connected with a spring pressure plate, the spring adjustment knob and the spring pressure plate are threaded, the lower surface of the spring pressure plate is fixedly connected with a spring, and the lower surface of the spring pressure plate is connected to the spring. The upper end surfaces are connected by welding, the valve body is provided with a spool in a clearance fit, the spool is provided with a spring fixing counterbore, and the lower end surface of the spring is fixedly connected to the spring fixing counterbore. The fixed counterbore of the spring is connected to the lower end surface of the spring by welding; the middle part of the valve core is provided with a pilot hole, and the pilot hole is provided with a bursting disc fixing knob, and the bursting disc fixing knob is connected to the pilot hole. Threaded connection, the upper surface of the bursting disc fixing knob is provided with a bursting disc, and the threaded connection of the bursting disc fixing knob is provided with a bursting disc pressing knob; a valve core sealing ring is provided between the valve core and the valve body ; The lower end face of the valve body is provided with an inlet, and the right end face of the valve body is provided with an outlet.
本实用新型进一步设置为,所述阀盖上设有与所述弹簧调节旋钮螺纹连接的螺纹孔A,所述螺纹孔A在所述阀盖圆周方向上均匀布置,所述螺纹孔A数目为4个;所述阀盖上设有与所述可调节探针螺纹连接的螺纹孔B,所述螺纹孔B数目为1个;所述阀体与所述阀盖之间固定连接设有连接螺钉。 The utility model is further configured as follows: the valve cover is provided with a threaded hole A threadedly connected with the spring adjustment knob, the threaded holes A are evenly arranged in the circumferential direction of the valve cover, and the number of the threaded holes A is 4; the bonnet is provided with a threaded hole B that is threadedly connected with the adjustable probe, and the number of the threaded hole B is 1; the fixed connection between the valve body and the bonnet is provided with a connection screw.
本实用新型进一步设置为,所述阀芯上设有与所述阀芯密封圈配合的阀芯密封圈槽;所述爆破片固定旋钮中间设有通孔A,所述爆破片压紧旋钮中间设有通孔B。 The utility model is further configured as follows: the valve core is provided with a valve core sealing ring groove matching with the valve core sealing ring; the middle of the bursting disc fixing knob is provided with a through hole A, and the bursting disc is pressed in the middle of the knob. Through hole B is provided.
本实用新型的有益效果为: The beneficial effects of the utility model are:
1、本专利通过设置可调节探针以及爆破片,不仅可通过调节可调节探针的伸长长度来可控制爆破压强值,同时通过爆破片的受压膨胀被可调节探针刺破,从而实现先导作用,机构更加简单灵活实用;同时设置爆破片固定旋钮、爆破片压紧旋钮可实现爆破片的简单快速安装以及可靠压紧,避免了一次性使用,大大增加了使用寿命。 1. By setting adjustable probes and bursting discs in this patent, not only can the bursting pressure be controlled by adjusting the elongation length of the adjustable probes, but also the bursting discs can be punctured by the adjustable probes through the pressure expansion of the bursting discs, thereby The pilot function is realized, and the mechanism is more simple, flexible and practical; at the same time, setting the bursting disc fixing knob and the bursting disc pressing knob can realize the simple and fast installation and reliable pressing of the bursting disc, avoiding one-time use and greatly increasing the service life.
2、本专利通过在阀芯上设置先导孔,巧妙地利用压差实现阀芯的快速抬起,从而实现快速泄压,不需要使用外部能耗,反应速度更快,机构设计更加灵活节能。 2. This patent sets a pilot hole on the spool, skillfully utilizes the pressure difference to realize the rapid lifting of the spool, thereby realizing rapid pressure relief, without using external energy consumption, faster response speed, more flexible and energy-saving mechanism design.
3、通过在阀芯与阀盖之间设置弹簧以及弹簧调节旋钮,并在阀芯上设置阀芯密封圈,可有效地实现阀芯对阀体的良好密闭性,保证工作质量。 3. By setting a spring and a spring adjustment knob between the valve core and the valve cover, and setting a valve core sealing ring on the valve core, the good airtightness of the valve core to the valve body can be effectively realized and the working quality can be guaranteed.
4、本实用新型结构独特,操作方便,功能优异,具有良好的市场前景。 4. The utility model has unique structure, convenient operation, excellent function and good market prospect.
附图说明 Description of drawings
图1是本实用新型防爆阀阀芯关闭状态的结构示意图。 Fig. 1 is a structural schematic diagram of the closed state of the explosion-proof valve core of the utility model.
图2是本实用新型防爆阀阀芯先导刺破状态的结构示意图。 Fig. 2 is a structural schematic diagram of the pilot puncture state of the explosion-proof valve core of the utility model.
图3是本实用新型防爆阀阀芯开启状态的结构示意图。 Fig. 3 is a structural schematic diagram of an open state of the explosion-proof valve core of the utility model.
图4是本实用新型防爆阀俯视的结构示意图。 Fig. 4 is a structural schematic diagram of the explosion-proof valve of the utility model viewed from above.
图5是本实用新型防爆阀的爆破片装配结构示意图。 Fig. 5 is a schematic diagram of the assembly structure of the bursting disc of the explosion-proof valve of the present invention.
以下结合附图对本实用新型做进一步描述: Below in conjunction with accompanying drawing, the utility model is further described:
图中:1-阀体,2-先导孔,3-阀盖,4-连接螺钉,5-弹簧调节旋钮,6-可调节探针,7-弹簧压板,8-弹簧,9-弹簧固定沉孔,10-进口,11-出口,12-爆破片,13-爆破片固定旋钮,14-阀芯密封圈,15-阀芯,16-爆破片压紧旋钮。 In the figure: 1-valve body, 2-pilot hole, 3-bonnet, 4-connecting screw, 5-spring adjustment knob, 6-adjustable probe, 7-spring pressure plate, 8-spring, 9-spring fixing sink Hole, 10-inlet, 11-outlet, 12-bursting disc, 13-bursting disc fixing knob, 14-spool sealing ring, 15-spool, 16-bursting disc pressing knob.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步说明,本发明的实施方式包括但不限于下列实施例。 The present invention will be further described below with reference to the accompanying drawings and examples, and the embodiments of the present invention include but not limited to the following examples.
实施例: Example:
如图1、图2、图3、图4、图5所示,本实施例包括阀体1,阀体1上方固定连接设有阀盖3,阀盖3中间设有可调节探针6,可调节探6针与阀盖3之间为螺纹连接,阀盖3上设有弹簧调节旋钮5,弹簧调节旋钮5与阀盖3之间为螺纹连接,弹簧调节旋钮5下端面固定连接设有弹簧压板7,弹簧调节旋钮5与弹簧压板7为螺纹连接,弹簧压板7下表面固定连接设有弹簧8,弹簧压板7下表面与弹簧8上端面之间为焊接相连,阀体1内部间隙配合设有阀芯15,阀芯15上设有弹簧固定沉孔9,弹簧8下端面固定连接在所述弹簧固定沉孔9上,弹簧固定沉孔9与弹簧8下端面之间为焊接相连;阀芯15中部设有先导孔2,先导孔2上设有爆破片固定旋钮13,爆破片固定旋钮13与先导孔2为螺纹连接,爆破片固定旋钮13上表面设有爆破片12,爆破片固定旋钮13上螺纹连接设有爆破片压紧旋钮16;阀芯15与所述阀体1之间设有阀芯密封圈14;阀体1下方端面设有进口10,阀体1右侧端面设有出口11。 As shown in Figure 1, Figure 2, Figure 3, Figure 4, and Figure 5, this embodiment includes a valve body 1, a valve cover 3 is fixedly connected above the valve body 1, and an adjustable probe 6 is provided in the middle of the valve cover 3. The threaded connection between the adjustable probe 6 and the valve cover 3, the spring adjustment knob 5 is provided on the valve cover 3, the thread connection between the spring adjustment knob 5 and the valve cover 3, the lower end surface of the spring adjustment knob 5 is fixedly connected with a The spring pressure plate 7, the spring adjustment knob 5 and the spring pressure plate 7 are threadedly connected, the lower surface of the spring pressure plate 7 is fixedly connected with a spring 8, the lower surface of the spring pressure plate 7 and the upper end surface of the spring 8 are connected by welding, and the internal clearance of the valve body 1 is matched. A spool 15 is provided, the spool 15 is provided with a spring fixed counterbore 9, the lower end surface of the spring 8 is fixedly connected to the spring fixed counterbore 9, and the spring fixed counterbore 9 and the lower end surface of the spring 8 are connected by welding; There is a pilot hole 2 in the middle of the spool 15, and a bursting disc fixing knob 13 is arranged on the pilot hole 2, and the bursting disc fixing knob 13 is threadedly connected with the pilot hole 2, and a bursting disc 12 is arranged on the upper surface of the bursting disc fixing knob 13, and the bursting disc A bursting disc pressing knob 16 is threaded on the fixed knob 13; a valve core sealing ring 14 is provided between the valve core 15 and the valve body 1; Exit 11 is provided.
本实用新型进一步设置为,阀盖3上设有与弹簧调节旋钮5螺纹连接的螺纹孔A,螺纹孔A在阀盖3圆周方向上均匀布置,螺纹孔A数目为4个;阀盖3上设有与可调节探针6螺纹连接的螺纹孔B,螺纹孔B数目为1个;阀体1与阀盖3之间固定连接设有连接螺钉4。 The utility model is further configured as follows: the valve cover 3 is provided with a threaded hole A threadedly connected with the spring adjustment knob 5, the threaded holes A are evenly arranged in the circumferential direction of the valve cover 3, and the number of threaded holes A is 4; There is a threaded hole B threadedly connected with the adjustable probe 6, and the number of the threaded hole B is one; a connecting screw 4 is fixedly connected between the valve body 1 and the valve cover 3 .
本实用新型进一步设置为,阀芯15上设有与阀芯密封圈14配合的阀芯密封圈槽;爆破片固定旋钮13中间设有通孔A,爆破片压紧旋钮16中间设有通孔B。 The utility model is further configured as follows: the valve core 15 is provided with a valve core sealing ring groove cooperating with the valve core sealing ring 14; a through hole A is provided in the middle of the bursting disc fixing knob 13, and a through hole is provided in the middle of the bursting disc pressing knob 16 b.
实际使用时,首先根据防爆压强临界值来调节可调节探针6的伸长长度以及弹簧调节旋钮5,阀芯15在弹簧8的作用力下向下移动,最终达到平衡状态,阀芯密封圈14保证阀体1进口10与出口11良好的封闭性;当进口10内部的压强增大时,爆破片固定旋钮13上的爆破片12膨胀,当膨胀到一定弧度时被可调节探针6刺破,从而进口10处的压强迅速从先导孔2释放,从而阀芯15所处的平衡状态被打破,从而在弹簧8的作用力以及阀芯15上下压差作用力下,阀芯15产生上下晃动,最终阀芯15上的阀芯密封圈14与进口10分离,迅速形成新的平衡状态,实现完全泄压;当二次使用时,只需要将爆破片压紧旋钮16扭下,更换新的爆破片12后再次扭紧爆破片压紧旋钮16即可。 In actual use, first adjust the extension length of the adjustable probe 6 and the spring adjustment knob 5 according to the critical value of the explosion-proof pressure, the spool 15 moves downward under the force of the spring 8, and finally reaches a balanced state, and the spool seal ring 14 Guarantee the good sealing of the inlet 10 and outlet 11 of the valve body 1; when the pressure inside the inlet 10 increases, the bursting disc 12 on the bursting disc fixing knob 13 expands, and when it expands to a certain arc, it is pierced by the adjustable probe 6 Therefore, the pressure at the inlet 10 is quickly released from the pilot hole 2, and the equilibrium state of the valve core 15 is broken, so that under the force of the spring 8 and the force of the pressure difference between the upper and lower sides of the valve core 15, the valve core 15 produces an up and down pressure. Shaking, the valve core sealing ring 14 on the valve core 15 is separated from the inlet port 10, and a new equilibrium state is quickly formed to realize complete pressure relief; when it is used for the second time, it is only necessary to twist off the bursting disc compression knob 16 and replace it with a new one. After the bursting disc 12, tighten the bursting disc compression knob 16 again.
利用本实用新型所述的技术方案,或本领域的技术人员在本实用新型技术方案的启发下,设计出类似的技术方案,而达到上述技术效果的,均是落入本实用新型的保护范围。 Utilize the technical solution described in the utility model, or those skilled in the art design similar technical solutions under the inspiration of the technical solution of the utility model, and achieve the above-mentioned technical effect, all fall into the protection scope of the utility model .
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520183092.1U CN204573236U (en) | 2015-03-30 | 2015-03-30 | A kind of explosion-proof valve based on guide structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520183092.1U CN204573236U (en) | 2015-03-30 | 2015-03-30 | A kind of explosion-proof valve based on guide structure |
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| CN204573236U true CN204573236U (en) | 2015-08-19 |
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| CN201520183092.1U Expired - Fee Related CN204573236U (en) | 2015-03-30 | 2015-03-30 | A kind of explosion-proof valve based on guide structure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104696565A (en) * | 2015-03-30 | 2015-06-10 | 济南大学 | Guide structure based anti-explosion valve |
| CN108487992A (en) * | 2018-06-26 | 2018-09-04 | 邢箫 | A kind of engine explosion-proof valve |
-
2015
- 2015-03-30 CN CN201520183092.1U patent/CN204573236U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104696565A (en) * | 2015-03-30 | 2015-06-10 | 济南大学 | Guide structure based anti-explosion valve |
| CN108487992A (en) * | 2018-06-26 | 2018-09-04 | 邢箫 | A kind of engine explosion-proof valve |
| CN108487992B (en) * | 2018-06-26 | 2019-12-13 | 苏州理合文科技有限公司 | Explosion-proof valve for engine |
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