CN204573137U - A kind of pneumatic expansion formula butterfly valve - Google Patents

A kind of pneumatic expansion formula butterfly valve Download PDF

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CN204573137U
CN204573137U CN201520245639.6U CN201520245639U CN204573137U CN 204573137 U CN204573137 U CN 204573137U CN 201520245639 U CN201520245639 U CN 201520245639U CN 204573137 U CN204573137 U CN 204573137U
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valve
actuator
control valve
butterfly
seat
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方金绣
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Zhejiang BAL Valve Co.,Ltd.
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Wenzhou Ba Er Valve Co Ltd
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Abstract

一种气动膨胀式蝶阀,包括阀体,阀板,阀杆和设置在蝶体上方的执行器,阀体的流体通道内设置有阻隔流体通道的阀板,阀板通过阀杆与执行器传动连接,流体通道内还设置有在阀板阻隔断流体通道时与阀板紧密接触或分离的弹性阀座,所述弹性阀座与阀体之间设有腔体,所述腔体通过管道连接于阀体外设置的模块式过程控制阀的接出端,模块式过程控制阀的接入端再通过管道与控制阀相连,所述执行器亦通过管道与控制阀相连,控制阀再与外部压力气源相连。本实用新型设计新颖,结构独特,蝶阀启动扭矩超小,动作非常灵敏,降低阀座与阀板启闭接触磨损,避开了传统蝶阀的劣势,可以选配扭矩较小的执行器,蝶阀的使用寿命和经济性有了很大的提升。

A pneumatic expansion butterfly valve, including a valve body, a valve plate, a valve stem and an actuator arranged above the butterfly body, a valve plate is arranged in the fluid passage of the valve body to block the fluid passage, and the valve plate is driven by the valve stem and the actuator The fluid channel is also provided with an elastic valve seat that is in close contact with or separated from the valve plate when the valve plate blocks the fluid channel. A cavity is provided between the elastic valve seat and the valve body, and the cavity is connected by a pipeline. The outlet end of the modular process control valve arranged outside the valve body, the inlet end of the modular process control valve is connected to the control valve through the pipeline, the actuator is also connected to the control valve through the pipeline, and the control valve is connected to the external pressure The air source is connected. The utility model is novel in design and unique in structure. The starting torque of the butterfly valve is ultra-small, and the action is very sensitive. The service life and economy have been greatly improved.

Description

一种气动膨胀式蝶阀A pneumatic expansion butterfly valve

技术领域technical field

本实用新型所涉及管道铺设领域中的一种管道流量控制装置,特别涉及一种气动膨胀式蝶阀。The utility model relates to a pipeline flow control device in the pipeline laying field, in particular to a pneumatic expansion butterfly valve.

背景技术Background technique

蝶阀是在圆柱形的阀体流体通道内,安有一个圆盘状蝶形阀板,它绕着阀杆轴线作0~90°旋转,蝶板处在0°时,阀门完全关闭;旋转到90度时,则阀门完全打开;由于蝶阀结构简单、体积小、重量轻,操作灵活、安装方便、流通能力大等优点,被越来越多的使用在管道安装中。但传统蝶阀在开启与关闭时阀板和阀座的强烈摩擦扭力过大,降低了阀门的使用寿命,而且传统蝶阀在启动关闭时扭矩较大,需要执行器提供较大的动力。The butterfly valve is installed in the fluid channel of the cylindrical valve body with a disc-shaped butterfly valve plate, which rotates 0-90° around the axis of the valve stem. When the butterfly plate is at 0°, the valve is completely closed; when it is rotated to At 90 degrees, the valve is fully opened; due to the advantages of simple structure, small size, light weight, flexible operation, convenient installation, and large flow capacity, butterfly valves are increasingly used in pipeline installations. However, when the traditional butterfly valve is opened and closed, the strong frictional torque between the valve plate and the valve seat is too large, which reduces the service life of the valve. Moreover, the traditional butterfly valve has a large torque when it is started and closed, requiring the actuator to provide greater power.

实用新型内容Utility model content

针对传统蝶阀使用寿命低、扭矩大的缺陷,本实用新型提供一种气动膨胀式蝶阀。Aiming at the defects of low service life and high torque of traditional butterfly valves, the utility model provides a pneumatic expansion butterfly valve.

为了实现上述目的,本实用新型所采取的技术方案是:一种气动膨胀式蝶阀,包括阀体,阀板,阀杆和设置在蝶体上方的执行器,阀体的流体通道内设置有阻隔流体通道的阀板,阀板通过阀杆与执行器传动连接,流体通道内还设置有在阀板阻隔断流体通道时与阀板紧密接触或分离的弹性阀座,所述弹性阀座与阀体之间设有腔体,所述腔体通过管道连接于阀体外设置的模块式过程控制阀的接出端,模块式过程控制阀的接入端再通过管道与控制阀相连,所述执行器亦通过管道与控制阀相连,控制阀再与外部压力气源相连。In order to achieve the above purpose, the technical solution adopted by the utility model is: a pneumatic expansion butterfly valve, including a valve body, a valve plate, a valve stem and an actuator arranged above the butterfly body, and a barrier is arranged in the fluid channel of the valve body. The valve plate of the fluid channel, the valve plate is connected with the actuator through the valve stem, and the elastic valve seat is also arranged in the fluid channel, which is in close contact with or separated from the valve plate when the valve plate blocks the fluid channel, and the elastic valve seat is in contact with the valve There is a cavity between the bodies, and the cavity is connected to the outlet end of the modular process control valve outside the valve through a pipeline, and the inlet end of the modular process control valve is connected to the control valve through a pipeline. The device is also connected to the control valve through the pipeline, and the control valve is connected to the external pressure gas source.

本实用性进一步提供的一种气动膨胀式蝶阀,其弹性阀座紧固连接于流体通道内设置的阀座固定基座上,阀座固定基座与弹性阀座之间形成有密闭腔体,位于阀体上设有与所述密闭腔体连通的连接孔。The utility model further provides a pneumatic expansion butterfly valve, the elastic valve seat is tightly connected to the seat fixing base provided in the fluid channel, and a closed cavity is formed between the valve seat fixing base and the elastic valve seat, A connecting hole communicating with the closed cavity is arranged on the valve body.

本实用性进一步提供的一种气动膨胀式蝶阀,其执行器为气动执行器,其包括气缸,气缸内设置有两驱动活塞,两驱动活塞上均设置有驱动齿条,所述与执行器传动连接的阀杆上端设置有与两驱动齿条啮合传动的齿轮,两驱动活塞将气缸分隔成三个独立的密闭腔室,其中两驱动活塞之间形成的密闭腔室通过设置气缸壁上第一接口与外部相通,其余两腔体均与设置在气缸壁上的第二接口与外部相通。The utility model further provides a pneumatic expansion butterfly valve, the actuator of which is a pneumatic actuator, which includes a cylinder, and two driving pistons are arranged in the cylinder, and driving racks are arranged on the two driving pistons, and the transmission of the actuator and the actuator The upper end of the connected valve stem is provided with a gear meshed with the two driving racks, and the two driving pistons divide the cylinder into three independent airtight chambers, wherein the airtight chamber formed between the two driving pistons is set by setting the first on the cylinder wall. The interface communicates with the outside, and the other two cavities communicate with the outside through the second interface arranged on the cylinder wall.

本实用性进一步提供的一种气动膨胀式蝶阀,其模块式过程控制阀包括由流量调节阀,压力调节阀,压力表,及单向快速排气阀,流量调节阀的入口为模块式过程控制阀的接入端,流量调节阀、压力调节阀、单向快速排气阀依次串接,单向快速排气阀包括接入口、接出口、快速排气口,其中接出口为模块式过程控制阀的接出端,快速排气口与大气连通。The utility model further provides a pneumatic expansion butterfly valve, whose modular process control valve includes a flow regulating valve, a pressure regulating valve, a pressure gauge, and a one-way quick exhaust valve, and the inlet of the flow regulating valve is a modular process control valve. At the inlet end of the valve, the flow regulating valve, the pressure regulating valve and the one-way quick exhaust valve are connected in series in sequence. The one-way quick exhaust valve includes the inlet, the outlet and the quick exhaust port, and the outlet is a modular process control The outlet end of the valve, the quick exhaust port communicates with the atmosphere.

本实用性进一步提供的一种气动膨胀式蝶阀,其控制阀为二位五通电磁阀。The utility model further provides a pneumatic expansion butterfly valve, the control valve of which is a two-position five-way solenoid valve.

本实用性进一步提供的一种气动膨胀式蝶阀,其弹性阀座的材质为丁晴橡胶或聚氨基甲酸酯或氟橡胶。The utility model further provides a pneumatic expansion butterfly valve, whose elastic valve seat is made of nitrile rubber, polyurethane or fluororubber.

本实用新型的有益效果:本实用新型使膨胀式阀座和阀板的优势得到了充分的发挥,设计新颖,结构独特,蝶阀启动扭矩超小,动作非常灵敏,降低阀座与阀板启闭接触磨损,避开了传统蝶阀的劣势,可以选配扭矩较小的执行器,蝶阀的使用寿命和经济性有了很大的提升。Beneficial effects of the utility model: the utility model makes full use of the advantages of the expansion valve seat and the valve plate. Contact wear avoids the disadvantages of traditional butterfly valves, and actuators with lower torque can be selected, and the service life and economy of butterfly valves have been greatly improved.

附图说明Description of drawings

图1、本实用新型的整体结构示意图;Fig. 1, the overall structure schematic diagram of the utility model;

图2、本实用新型的连接结构分解示意图;Fig. 2, the exploded schematic diagram of connection structure of the present utility model;

图3、本实用新型中模块式过程控制阀的结构示意图;Fig. 3, the structural representation of modular process control valve in the utility model;

图4、本实用新型中二位五通电磁阀的结构示意图;Fig. 4, the structural representation of two-position five-way solenoid valve in the utility model;

图5、本实用新型关闭时的阀门结构示意图;Fig. 5, the schematic diagram of the valve structure when the utility model is closed;

图6、本实用新型开启时的阀门结构示意图。Fig. 6 is a schematic diagram of the valve structure when the utility model is opened.

具体实施方式Detailed ways

为改进传统传统蝶阀使用寿命低、扭矩大的缺陷,设计一种气动膨胀式蝶阀(如图1~图6),一种气动膨胀式蝶阀,包括阀体1,阀板2,阀杆3和设置在蝶体1上方的执行器4,阀体1的流体通道内设置有阻隔流体通道的阀板2,阀板2通过阀杆3与执行器4传动连接,流体通道内还设置有在阀板2阻隔断流体通道时与阀板2紧密接触或分离的弹性阀座5,所述弹性阀座5与阀体1之间设有腔体,所述腔体通过管道连接于阀体1外设置的模块式过程控制阀6的接出端,模块式过程控制阀6的接入端再通过管道与控制阀7相连,所述执行器4亦通过管道与控制阀7相连,控制阀7再与外部压力气源相连。In order to improve the defects of low service life and large torque of the traditional butterfly valve, a pneumatic expansion butterfly valve (as shown in Figure 1 to Figure 6) is designed. A pneumatic expansion butterfly valve includes a valve body 1, a valve plate 2, a valve stem 3 and The actuator 4 is arranged above the butterfly body 1. The valve plate 2 is arranged in the fluid passage of the valve body 1 to block the fluid passage. When the plate 2 blocks the fluid channel, the elastic valve seat 5 is in close contact with or separated from the valve plate 2. There is a cavity between the elastic valve seat 5 and the valve body 1, and the cavity is connected to the outside of the valve body 1 through a pipeline. The outlet end of the set modular process control valve 6 and the access end of the modular process control valve 6 are connected to the control valve 7 through a pipeline, and the actuator 4 is also connected to the control valve 7 through a pipeline, and the control valve 7 is connected to the control valve 7 again. Connect to external pressure air source.

所述弹性阀座5紧固连接于流体通道内设置的阀座固定基座8上,阀座固定基座8与弹性阀座5之间形成有密闭腔体,位于阀体1上设有与所述密闭腔体连通的连接孔9。The elastic valve seat 5 is tightly connected to the valve seat fixing base 8 provided in the fluid channel, and a closed cavity is formed between the valve seat fixing base 8 and the elastic valve seat 5 . The connecting hole 9 through which the airtight cavity communicates.

所述执行器4为气动执行器,其包括气缸10,气缸10内设置有两驱动活塞11,两驱动活塞11上均设置有驱动齿条12,所述与执行器4传动连接的阀杆3上端设置有与两驱动齿条12啮合传动的齿轮13,两驱动活塞11将气缸10分隔成三个独立的密闭腔室,其中两驱动活塞之间形成的密闭腔室通过设置气缸壁上第一接口14与外部相通,其余两腔体均与设置在气缸壁上的第二接口15与外部相通。The actuator 4 is a pneumatic actuator, which includes a cylinder 10. Two driving pistons 11 are arranged in the cylinder 10, and a driving rack 12 is arranged on the two driving pistons 11. The valve rod 3 connected to the actuator 4 is The upper end is provided with a gear 13 meshed with two driving racks 12, and the two driving pistons 11 divide the cylinder 10 into three independent airtight chambers. The interface 14 communicates with the outside, and the other two cavities communicate with the outside through the second interface 15 arranged on the cylinder wall.

所述模块式过程控制阀6包括由流量调节阀16,压力调节阀17,压力表18,及单向快速排气阀19,流量调节阀16的入口为模块式过程控制阀6的接入端,流量调节阀16、压力调节阀17、单向快速排气阀19依次串接,单向快速排气阀19包括接入口、接出口、快速排气口,其中接出口为模块式过程控制阀的接出端,快速排气口与大气连通。The modular process control valve 6 includes a flow regulating valve 16, a pressure regulating valve 17, a pressure gauge 18, and a one-way quick exhaust valve 19. The inlet of the flow regulating valve 16 is the access port of the modular process control valve 6 , the flow regulating valve 16, the pressure regulating valve 17, and the one-way quick exhaust valve 19 are sequentially connected in series, and the one-way quick exhaust valve 19 includes an inlet, an outlet, and a quick exhaust port, wherein the outlet is a modular process control valve The connecting end of the outlet, the quick exhaust port communicates with the atmosphere.

所述控制阀7为二位五通电磁阀,具体实施中使用的是二位五通普通型NAMUR双电控电磁阀。所述弹性阀座5的材质为丁晴橡胶或聚氨基甲酸酯或氟橡胶。The control valve 7 is a two-position five-way solenoid valve, and a two-position five-way ordinary NAMUR double solenoid valve is used in the specific implementation. The elastic valve seat 5 is made of nitrile rubber, polyurethane or fluorine rubber.

所述的外部压力气源一般为空气压缩机或压缩气体储气罐。The external pressure gas source is generally an air compressor or a compressed gas storage tank.

本实用新型的工作原理:在二位五通电磁阀的控制下,气动执行器推动阀板2的旋转实现阀门的开启与关闭。当阀板2运动到使阀门关闭的位置时,阀板2只是瞬间接触弹性阀座5,从而可以减小摩擦,降低磨损和阀杆驱动的扭矩;阀门关闭后,在模块式过程控制阀6的控制下,弹性阀座5向着阀板2膨胀,从而提供更大的密封面,并对阀板2提供均匀的压力;打开阀门前,在模块式过程控制阀6的控制和气动执行器的作用下,弹性阀座首先缩紧,然后阀板2自由转动到开启位置。The working principle of the utility model: under the control of the two-position five-way solenoid valve, the pneumatic actuator pushes the rotation of the valve plate 2 to realize the opening and closing of the valve. When the valve plate 2 moves to the position where the valve is closed, the valve plate 2 only touches the elastic valve seat 5 momentarily, which can reduce friction, wear and stem driving torque; after the valve is closed, the modular process control valve 6 Under the control of the valve, the elastic valve seat 5 expands toward the valve plate 2, thereby providing a larger sealing surface and providing uniform pressure on the valve plate 2; before opening the valve, the control of the modular process control valve 6 and the pneumatic actuator Under the action, the elastic valve seat is first tightened, and then the valve plate 2 rotates freely to the open position.

本实用新型的有益效果:采用模块式组合阀,使膨胀式阀座和阀板的优势得到了充分的发挥,设计新颖,结构独特,蝶阀启动扭矩超小,动作非常灵敏,并低磨损,避开了传统蝶阀的劣势,可以选配扭矩较小的执行器,蝶阀的使用寿命和经济性有了很大的提升。The beneficial effects of the utility model: the advantages of the expansion valve seat and the valve plate are brought into full play by adopting the modular combination valve, the design is novel, the structure is unique, the starting torque of the butterfly valve is ultra-small, the action is very sensitive, and the wear is low, avoiding In spite of the disadvantages of traditional butterfly valves, actuators with smaller torque can be selected, and the service life and economy of butterfly valves have been greatly improved.

本领域内普通的技术人员简单替换和更换都是本专利保护范围之内。Simple replacement and replacement by those skilled in the art are all within the protection scope of this patent.

Claims (6)

1.一种气动膨胀式蝶阀,包括阀体,阀板,阀杆和设置在蝶体上方的执行器,阀体的流体通道内设置有阻隔流体通道的阀板,阀板通过阀杆与执行器传动连接,其特征在于,流体通道内还设置有在阀板阻隔断流体通道时与阀板紧密接触或分离的弹性阀座,所述弹性阀座与阀体之间设有腔体,所述腔体通过管道连接于阀体外设置的模块式过程控制阀的接出端,模块式过程控制阀的接入端再通过管道与控制阀相连,所述执行器亦通过管道与控制阀相连,控制阀再与外部压力气源相连。1. A pneumatic expansion butterfly valve, comprising a valve body, a valve plate, a valve stem and an actuator arranged above the butterfly body, a valve plate blocking the fluid passage is arranged in the fluid passage of the valve body, and the valve plate passes through the valve stem and the actuator The transmission connection of the device is characterized in that the fluid channel is also provided with an elastic valve seat that is in close contact with or separated from the valve plate when the valve plate blocks the fluid channel, and a cavity is provided between the elastic valve seat and the valve body. The cavity is connected to the outlet end of the modular process control valve provided outside the valve body through a pipeline, and the inlet end of the modular process control valve is connected to the control valve through a pipeline, and the actuator is also connected to the control valve through a pipeline. The control valve is then connected with an external pressure air source. 2.根据权利要求1所述的一种气动膨胀式蝶阀,其特征在于,弹性阀座紧固连接于流体通道内设置的阀座固定基座上,阀座固定基座与弹性阀座之间形成有密闭腔体,位于阀体上设有与所述密闭腔体连通的连接孔。2. A pneumatic expansion butterfly valve according to claim 1, characterized in that the elastic valve seat is tightly connected to the seat fixing base provided in the fluid passage, and the seat fixing base and the elastic valve seat An airtight cavity is formed, and a connection hole communicating with the airtight cavity is arranged on the valve body. 3.根据权利要求1所述的一种气动膨胀式蝶阀,其特征在于,执行器为气动执行器,其包括气缸,气缸内设置有两驱动活塞,两驱动活塞上均设置有驱动齿条,所述与执行器传动连接的阀杆上端设置有与两驱动齿条啮合传动的齿轮,两驱动活塞将气缸分隔成三个独立的密闭腔室,其中两驱动活塞之间形成的密闭腔室通过设置气缸壁上第一接口与外部相通,其余两腔体均与设置在气缸壁上的第二接口与外部相通。3. A kind of pneumatic expansion butterfly valve according to claim 1, characterized in that, the actuator is a pneumatic actuator, which includes a cylinder, and two drive pistons are arranged in the cylinder, and a drive rack is arranged on the two drive pistons, The upper end of the valve stem connected to the actuator is provided with a gear meshed with two driving racks, and the two driving pistons divide the cylinder into three independent airtight chambers, wherein the airtight chamber formed between the two driving pistons passes through The first interface on the cylinder wall communicates with the outside, and the other two cavities communicate with the outside through the second interface arranged on the cylinder wall. 4.根据权利要求1或2或3所述的一种气动膨胀式蝶阀,其特征在于,模块式过程控制阀包括由流量调节阀,压力调节阀,压力表,及单向快速排气阀,流量调节阀的入口为模块式过程控制阀的接入端,流量调节阀、压力调节阀、单向快速排气阀依次串接,单向快速排气阀包括接入口、接出口、快速排气口,其中接出口为模块式过程控制阀的接出端,快速排气口与大气连通。4. A pneumatic expansion butterfly valve according to claim 1, 2 or 3, characterized in that the modular process control valve comprises a flow regulating valve, a pressure regulating valve, a pressure gauge, and a one-way quick exhaust valve, The inlet of the flow regulating valve is the access end of the modular process control valve. The flow regulating valve, pressure regulating valve and one-way quick exhaust valve are connected in series in sequence. The one-way quick exhaust valve includes an inlet, an outlet, and a quick exhaust The outlet is the outlet of the modular process control valve, and the quick exhaust port is connected to the atmosphere. 5.根据权利要求4所述的一种气动膨胀式蝶阀,其特征在于,控制阀为二位五通电磁阀。5. A pneumatic expansion butterfly valve according to claim 4, characterized in that the control valve is a two-position five-way solenoid valve. 6.根据权利要求1所述的一种气动膨胀式蝶阀,其特征在于,所述弹性阀座的材质为丁晴橡胶或聚氨基甲酸酯或氟橡胶。6 . The pneumatic expansion butterfly valve according to claim 1 , wherein the elastic valve seat is made of nitrile rubber, polyurethane or fluororubber. 7 .
CN201520245639.6U 2015-04-18 2015-04-18 A kind of pneumatic expansion formula butterfly valve Expired - Lifetime CN204573137U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104806771A (en) * 2015-04-18 2015-07-29 温州巴尔阀门有限公司 Pneumatic expansion butterfly valve
CN105202252A (en) * 2015-10-12 2015-12-30 中国第一汽车股份有限公司无锡油泵油嘴研究所 Drive device of pneumatic proportional valve
CN113280132A (en) * 2021-06-24 2021-08-20 江苏华洋新思路能源装备股份有限公司 A new type of pneumatic fire damper

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104806771A (en) * 2015-04-18 2015-07-29 温州巴尔阀门有限公司 Pneumatic expansion butterfly valve
CN104806771B (en) * 2015-04-18 2017-10-24 温州巴尔阀门有限公司 A kind of pneumatic expansion formula butterfly valve
CN105202252A (en) * 2015-10-12 2015-12-30 中国第一汽车股份有限公司无锡油泵油嘴研究所 Drive device of pneumatic proportional valve
CN105202252B (en) * 2015-10-12 2018-06-19 中国第一汽车股份有限公司无锡油泵油嘴研究所 A kind of driving device of pneumatic proportional valve
CN113280132A (en) * 2021-06-24 2021-08-20 江苏华洋新思路能源装备股份有限公司 A new type of pneumatic fire damper

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