CN204573046U - Electric vehicle, speed reducer and lubricating structure thereof - Google Patents
Electric vehicle, speed reducer and lubricating structure thereof Download PDFInfo
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- CN204573046U CN204573046U CN201520091175.8U CN201520091175U CN204573046U CN 204573046 U CN204573046 U CN 204573046U CN 201520091175 U CN201520091175 U CN 201520091175U CN 204573046 U CN204573046 U CN 204573046U
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- 230000001050 lubricating effect Effects 0.000 title claims abstract description 16
- 239000003638 chemical reducing agent Substances 0.000 title description 2
- 238000009434 installation Methods 0.000 claims abstract description 43
- 239000003921 oil Substances 0.000 claims abstract description 34
- 239000010687 lubricating oil Substances 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 238000005461 lubrication Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 2
- 244000309464 bull Species 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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Abstract
本实用新型公开了电动车辆、减速箱及其润滑结构,该润滑结构在箱体顶部安装盆中间设有一纵向安装孔,该纵向安装孔从上向下贯通至箱体内部,一输入轴通过锥形轴承A、锥形轴承B和轴承架安装在纵向安装孔中,输入轴的上端用于连接驱动电机,其中,轴承架固定在纵向安装孔内,输入轴通过上下相对设置的锥形轴承A和锥形轴承B安装在轴承架的轴孔内,油封安装在输入轴和内凸缘之间并对锥形轴承A和锥形轴承B之间实施封油;纵向安装孔的侧壁上开有第一通道,第一通道水平连通箱体内部和纵向安装孔,箱体内固定一连通第一通道的油杯。本方案通过大齿轮在转动过程中将润滑油甩入油杯中,油杯收集的润滑油流入轴承架的轴孔内对锥形轴承A进行润滑。
The utility model discloses an electric vehicle, a reduction box and a lubricating structure thereof. The lubricating structure is provided with a longitudinal installation hole in the middle of the installation basin on the top of the box body. The longitudinal installation hole penetrates to the inside of the box body from top to bottom. Shaped bearing A, tapered bearing B and bearing frame are installed in the longitudinal mounting hole, and the upper end of the input shaft is used to connect the drive motor, wherein, the bearing frame is fixed in the longitudinal mounting hole, and the input shaft passes through the tapered bearing A arranged up and down. and the tapered bearing B are installed in the shaft hole of the bearing frame, and the oil seal is installed between the input shaft and the inner flange to seal the oil between the tapered bearing A and the tapered bearing B; the side wall of the longitudinal mounting hole is opened There is a first passage, and the first passage horizontally communicates with the interior of the box body and the longitudinal installation hole, and an oil cup connected with the first passage is fixed in the box. In this scheme, the lubricating oil is thrown into the oil cup during the rotation of the large gear, and the lubricating oil collected by the oil cup flows into the shaft hole of the bearing frame to lubricate the tapered bearing A.
Description
技术领域technical field
本实用新型涉及一种电动车辆、减速箱及其润滑结构。The utility model relates to an electric vehicle, a reduction box and a lubricating structure thereof.
背景技术Background technique
电动车辆由于无噪声、不排气、检修简单、操作容易且牵引性能优越而被广泛运用,但由于电动车辆需要很多电源来提供能量,因而电动车辆相对于燃油车辆来说,车辆的空间利用是非常关键的。电动车辆的行驶系统包括车桥、车轮、车架和悬架,驱动电机经由减速箱、驱动桥将动力传递至车轮,现有技术中,驱动电机一般是卧式设置(即电机轴呈水平),如CN102518780A、CN202944154U、CN202753777U、CN202753775U等专利文献公开的结构,电机轴呈与车桥半轴平行,这样减速箱的传动结构比较简单并方便组装调试。Electric vehicles are widely used due to their low noise, no exhaust, simple maintenance, easy operation, and superior traction performance. However, electric vehicles require a lot of power to provide energy. very critical. The driving system of an electric vehicle includes axles, wheels, frame and suspension. The driving motor transmits power to the wheels through the reduction box and the driving axle. In the prior art, the driving motor is generally arranged horizontally (that is, the motor shaft is horizontal). , such as the structures disclosed in patent documents such as CN102518780A, CN202944154U, CN202753777U, CN202753775U, etc., the motor shaft is parallel to the axle shaft, so that the transmission structure of the reduction box is relatively simple and convenient for assembly and debugging.
公开号为CN201472155U的专利文献公开了一种独立悬架式电动车后桥减速箱,包括箱体,箱体的两侧分别设有左安装支架和右安装支架,箱体的前部设有电机连接盘,左安装支架上设有输出轴,右安装支架上设有输出轴,左输出轴上设有三级从动齿轮;右输出轴上设有差速器,差速器内设有左半轴齿轮和右半轴齿轮及一个销轴,左输出轴和右输出轴的内端与销轴的中央相连接,销轴上设有两个行星齿轮;电机连接盘上设有输入轴,输入轴上设有一级主动齿轮、二级从动齿轮和三级主动齿轮,箱体内设有花键传动轴,该轴上设有一级从动齿轮和二级主动齿轮,一级主动齿轮与一级从动齿轮啮合,二级主动齿轮与二级从动齿轮啮合,三级主动齿轮与三级从动齿轮啮合。上述结构中,虽然差速器部分和减速器部分分别位于两个箱体空间内,但是,这两个箱体空间内的润滑油液是可以互通的,该结构仍旧是采用驱动电机卧式设置。并且,该结构也不方便伞齿轮传动副的间隙调整。The patent document whose publication number is CN201472155U discloses an independent suspension type electric vehicle rear axle reduction box, including a box body, a left mounting bracket and a right mounting bracket are respectively provided on both sides of the box body, and a motor is provided at the front of the box body. The connection plate, the output shaft is set on the left mounting bracket, the output shaft is set on the right mounting bracket, and the three-stage driven gear is set on the left output shaft; the differential is set on the right output shaft, and the left The side gear, the right side gear and a pin shaft, the inner ends of the left output shaft and the right output shaft are connected with the center of the pin shaft, and two planetary gears are arranged on the pin shaft; the input shaft is arranged on the motor connection plate, The input shaft is provided with a first-stage driving gear, a second-stage driven gear and a third-stage driving gear, and a spline transmission shaft is arranged in the box, and the shaft is provided with a first-stage driven gear and a second-stage driving gear. The primary driven gear meshes, the secondary driving gear meshes with the secondary driven gear, and the tertiary driving gear meshes with the tertiary driven gear. In the above structure, although the differential part and the reducer part are respectively located in the two box spaces, the lubricating oil in the two box spaces can communicate with each other, and the structure still adopts the horizontal setting of the driving motor . Moreover, this structure is also inconvenient for clearance adjustment of the bevel gear transmission pair.
上述驱动电机卧式设置的布置结构会占用车辆底部较大的平面空间,严重影响电动车辆尤其是一些小型工程车辆上有限空间的有效利用。The arrangement structure of the above-mentioned horizontal drive motor will occupy a large plane space at the bottom of the vehicle, which seriously affects the effective use of the limited space on electric vehicles, especially some small engineering vehicles.
发明内容Contents of the invention
为了解决上述的技术问题,本实用新型的目的之一是提供一种减速箱的润滑结构,结构简单合理,能够在工作过程中向减速箱上部的轴承输送润滑油进行润滑,适用于驱动电机立式设置。In order to solve the above technical problems, one of the purposes of this utility model is to provide a lubricating structure of the reduction box, which is simple and reasonable, and can deliver lubricating oil to the bearing on the upper part of the reduction box for lubrication during the working process, and is suitable for driving the motor vertically. format settings.
本实用新型的另一目的是提供一种电动车辆以及减速箱,采用上述润滑结构。Another object of the present utility model is to provide an electric vehicle and a reduction box, which adopt the above lubricating structure.
为了达到上述的目的,本实用新型采用了以下的技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种减速箱的润滑结构,包括箱体,所述箱体顶部设有安装驱动电机的安装盆,该安装盆底部中间设有一纵向安装孔,该纵向安装孔从上向下贯通至箱体内部,一输入轴通过锥形轴承A、锥形轴承B和轴承架安装在纵向安装孔中,输入轴的上端用于连接驱动电机的输出轴,输入轴的下端与差速器总成传动连接;其中,所述轴承架固定在纵向安装孔内,输入轴通过上下相对设置的锥形轴承A和锥形轴承B安装在轴承架的轴孔内,输入轴上套设螺母、锥形轴承A、油封和锥形轴承B,轴承架的轴孔中设有内凸缘,锥形轴承A的外圈和锥形轴承B的外圈分别从上下夹持内凸缘,螺母与输入轴螺纹连接,螺母和输入轴的下端分别从上下夹持锥形轴承A的内圈和锥形轴承B的内圈,油封安装在输入轴和内凸缘之间并对锥形轴承A和锥形轴承B之间实施封油;所述纵向安装孔的侧壁上开有第一通道,第一通道水平连通箱体内部和纵向安装孔,所述轴承架的侧壁上设有与所述第一通道相对应的开口,并且,该开口不低于锥形轴承A的外圈,所述箱体内固定一连通第一通道的油杯。所述箱体内安装有差速器总成,这样差速器总成的大齿轮在转动过程中将润滑油甩入油杯中,油杯收集的润滑油经由第一通道、开口进入轴承架的轴孔内对锥形轴承A进行润滑。A lubricating structure for a reduction box, comprising a box body, the top of the box body is provided with an installation basin for installing a drive motor, and the bottom of the installation basin is provided with a longitudinal installation hole in the middle, and the longitudinal installation hole penetrates from top to bottom to the inside of the box body , an input shaft is installed in the longitudinal installation hole through the tapered bearing A, the tapered bearing B and the bearing frame, the upper end of the input shaft is used to connect the output shaft of the driving motor, and the lower end of the input shaft is connected with the differential gear assembly; Wherein, the bearing frame is fixed in the longitudinal installation hole, and the input shaft is installed in the shaft hole of the bearing frame through the tapered bearing A and the tapered bearing B arranged up and down oppositely, and the nut, tapered bearing A, Oil seal and tapered bearing B, the shaft hole of the bearing frame is provided with an inner flange, the outer ring of the tapered bearing A and the outer ring of the tapered bearing B respectively clamp the inner flange from top to bottom, the nut is screwed to the input shaft, The nut and the lower end of the input shaft clamp the inner ring of the tapered bearing A and the inner ring of the tapered bearing B respectively from top to bottom. oil seal between them; the side wall of the longitudinal mounting hole is provided with a first channel, the first channel is horizontally connected to the interior of the box and the longitudinal mounting hole, and the side wall of the bearing frame is provided with a channel corresponding to the first channel. A corresponding opening, and the opening is not lower than the outer ring of the tapered bearing A, and an oil cup communicating with the first passage is fixed inside the box. A differential assembly is installed in the box, so that the large gear of the differential assembly throws lubricating oil into the oil cup during rotation, and the lubricating oil collected by the oil cup enters the bearing frame through the first channel and the opening. Lubricate the tapered bearing A in the shaft hole.
作为优选,所述油杯的高度不高于差速器总成中的大齿轮的上边缘高度。Preferably, the height of the oil cup is not higher than the height of the upper edge of the large gear in the differential assembly.
作为优选,所述油杯底部高于第一通道底部,第一通道底部高于开口底部,开口底部高于锥形轴承A的外圈顶部。Preferably, the bottom of the oil cup is higher than the bottom of the first channel, the bottom of the first channel is higher than the bottom of the opening, and the bottom of the opening is higher than the top of the outer ring of the tapered bearing A.
作为优选,在安装盆底部开有一第二通道,第二通道从上向下贯通至减速空间,安装盆侧壁上安装一管接头,这样箱体内部空间通过第一通道、第二通道、安装盆的空腔、管接头排气。As a preference, a second passage is opened at the bottom of the installation basin, the second passage penetrates from top to bottom to the deceleration space, and a pipe joint is installed on the side wall of the installation basin, so that the inner space of the box body passes through the first passage, the second passage, the installation Basin cavity, pipe joint exhaust.
作为优选,所述轴承架包括筒体,筒体的顶部设有外凸缘,筒体的轴孔下部设有内凸缘,筒体的侧壁上开有开口,轴承架的筒体在插入纵向安装孔内时,外凸缘搁置在安装盆底部并通过紧固件固定。Preferably, the bearing frame includes a cylinder, the top of the cylinder is provided with an outer flange, the lower part of the shaft hole of the cylinder is provided with an inner flange, the side wall of the cylinder is opened, and the cylinder of the bearing frame is inserted When installed longitudinally in the hole, the outer flange rests on the bottom of the pot and is secured by fasteners.
作为优选,所述箱体的内部空间分为差速器空间和减速空间,差速器空间前面与减速空间贯通,差速器空间后面为后端盖封闭,减速空间前面为前端盖封闭,所述箱体在减速空间的左右两侧壁上分别开设有相对应的第一横向安装孔,所述箱体在差速器空间的左右两侧壁上分别开设有相对应的第二横向安装孔;输入轴下端设有主动伞齿部,主动伞齿部伸入减速空间并与从动伞齿轮啮合传动,从动伞齿轮套接固定在齿轴上,齿轴两端分别通过锥形轴承C和轴承座安装在箱体内,齿轴上设有齿轮部,该齿轮部与差速器总成上的大齿轮啮合传动,从动伞齿轮和齿轴位于减速空间内,差速器总成位于差速器空间内,这样所述锥形轴承B由从动伞齿轮在转动过程中甩上来的润滑油进行润滑。Preferably, the inner space of the box body is divided into a differential space and a deceleration space, the front of the differential space is connected with the deceleration space, the back of the differential space is closed by a rear end cover, and the front of the deceleration space is closed by a front end cover, so The box body is provided with corresponding first transverse installation holes on the left and right side walls of the deceleration space, and the box body is respectively provided with corresponding second transverse installation holes on the left and right side walls of the differential space. ;The lower end of the input shaft is provided with an active bevel gear, which extends into the deceleration space and engages with the driven bevel gear for transmission. and the bearing seat are installed in the box, and the gear shaft is provided with a gear part, which is meshed with the large gear on the differential assembly for transmission. The driven bevel gear and the gear shaft are located in the deceleration space, and the differential assembly is located in the In the differential space, the tapered bearing B is lubricated by the lubricating oil thrown up by the driven bevel gear during the rotation process.
作为优选,所述输入轴下端的主动伞齿部高于差速器总成的输出半轴的轴线,差速器总成的输出半轴的轴线高于齿轴的轴线。Preferably, the active bevel gear portion at the lower end of the input shaft is higher than the axis of the output half shaft of the differential assembly, and the axis of the output half shaft of the differential assembly is higher than the axis of the pinion shaft.
作为优选,所述箱体内润滑油液面高度在差速器总成的输出半轴附近,液面不低于齿轴并且不淹没输入轴下端。Preferably, the lubricating oil liquid level in the case is near the output half shaft of the differential gear assembly, and the liquid level is not lower than the pinion shaft and does not submerge the lower end of the input shaft.
一种减速箱,包括如上所述的箱体。A reduction box includes the above-mentioned box body.
一种电动车辆,包括如上述的一种减速箱。An electric vehicle includes the above-mentioned reduction box.
本实用新型由于采用了以上的技术方案,结构简单合理,通过油杯收集减速箱内的齿轮在转动过程中甩上来的润滑油,油杯收集的润滑油经由第一通道、开口进入轴承架的轴孔内对上部的锥形轴承A进行润滑,并通过油封封油避免收集的润滑油过快流回箱体内部,这样能够在工作过程中向减速箱上部的轴承输送润滑油进行润滑,使得驱动电机立式设置得以实现。Because the utility model adopts the above technical scheme, the structure is simple and reasonable. The oil cup collects the lubricating oil thrown up by the gear in the reduction box during the rotation process, and the lubricating oil collected by the oil cup enters the bearing frame through the first channel and the opening. Lubricate the upper tapered bearing A in the shaft hole, and prevent the collected lubricating oil from flowing back into the box too quickly through the oil seal, so that the lubricating oil can be delivered to the upper bearing of the reduction box for lubrication during the working process, so that The vertical setting of the driving motor is realized.
附图说明Description of drawings
图1是本实用新型减速箱的外形图;Fig. 1 is the outline drawing of the utility model reduction box;
图2是本实用新型减速箱的结构示意图;Fig. 2 is the structural representation of the utility model gear box;
图3是图1的A-A剖视图(带电机);Fig. 3 is the A-A sectional view (band motor) of Fig. 1;
图4是图1的B-B剖视图;Fig. 4 is the B-B sectional view of Fig. 1;
图5是图1的俯视图;Fig. 5 is the top view of Fig. 1;
图6是本实用新型差速器总成的结构示意图;Fig. 6 is a structural schematic diagram of the utility model differential gear assembly;
图7a是现有技术中行星齿轮的结构示意图;Fig. 7a is a schematic structural diagram of a planetary gear in the prior art;
图7b是本实用新型行星齿轮的结构示意图;Fig. 7b is a structural schematic diagram of the planetary gear of the present invention;
图8a是现有技术中半轴齿轮的结构示意图;Fig. 8a is a schematic structural diagram of a side gear in the prior art;
图8b是本实用新型半轴齿轮的结构示意图;Figure 8b is a schematic structural view of the utility model side gear;
图9是本实用新型减速箱和驱动桥的结构示意图;Fig. 9 is a schematic structural view of the utility model reduction box and drive axle;
图10是本实用新型减速箱的立体图;Fig. 10 is a perspective view of the reduction box of the present utility model;
图11是本实用新型减速箱箱体的立体图之一;Fig. 11 is one of the three-dimensional views of the reduction box body of the utility model;
图12是本实用新型减速箱箱体的立体图之二;Fig. 12 is the second perspective view of the reduction box body of the utility model;
图13是本实用新型减速箱箱体的立体剖视图;Fig. 13 is a three-dimensional sectional view of the reduction box body of the utility model;
图14是本实用新型轴承架的立体剖视图。Fig. 14 is a three-dimensional sectional view of the bearing frame of the present invention.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
在本实用新型的描述中,为了便于描述本实用新型和简化描述,以图1所示定义“前”、“后”、“上”、“下”,其中,“前”为图1所示产品的右方,“后”为图1所示产品的左方,“上”为图1所示产品的上方,“下”为图1所示产品的下方,以垂直纸面向外和向内分为“左”“右”,这里定义的“上”“下”与电动车辆实物的上下方位一致。其他术语如“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the utility model, in order to describe the utility model and simplify the description, define "front", "rear", "upper" and "lower" as shown in Figure 1, wherein, "front" is as shown in Figure 1 The right side of the product, "rear" refers to the left side of the product shown in Figure 1, "upper" refers to the upper side of the product shown in Figure 1, and "lower" refers to the lower side of the product shown in Figure 1, with the vertical paper facing outward and inward Divided into "left" and "right", the "up" and "down" defined here are consistent with the up and down orientation of the electric vehicle. Other terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "vertical", "horizontal", "top", "bottom", "inner", "clockwise ", "counterclockwise" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have Certain orientations, constructed and operative in certain orientations, therefore are not to be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, "plurality" means two or more, unless otherwise clearly defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
如图1至5所示的一种减速箱,包括箱体2,以及固定在箱体2上的前端盖4和后端盖3,所述箱体2内安装有从动伞齿轮13、齿轴17和差速器总成14,一输入轴8通过锥形轴承A10、锥形轴承B12和轴承架6安装在箱体2上部,输入轴8上端用于连接驱动电机18的输出轴,输入轴8的下端设有主动伞齿部82,主动伞齿部82与从动伞齿轮13啮合传动,从动伞齿轮13套接固定在齿轴17上,齿轴17两端分别通过锥形轴承C16和轴承座15安装在箱体2内,齿轴17上设有齿轮部171,该齿轮部171与差速器总成14上的大齿轮142啮合传动;其中,输入轴8的轴向与齿轴17的轴向垂直,齿轴17的轴向与差速器总成14输出半轴的轴向平行,输入轴8位于齿轴17上方。这样,驱动电机采用立式设置,输入轴8与驱动桥输出轴呈T形布置,大大减小了减速箱及驱动电机的体积和所占用平面空间,有助于电动车辆空间的合理利用。A reduction box as shown in Figures 1 to 5, includes a box body 2, and a front end cover 4 and a rear end cover 3 fixed on the box body 2, and a driven bevel gear 13, a gear Shaft 17 and differential gear assembly 14, an input shaft 8 is installed on the upper part of the box body 2 through the tapered bearing A10, the tapered bearing B12 and the bearing frame 6, the upper end of the input shaft 8 is used to connect the output shaft of the drive motor 18, and the input The lower end of the shaft 8 is provided with an active bevel gear 82, the active bevel gear 82 meshes with the driven bevel gear 13 for transmission, the driven bevel gear 13 is sleeved and fixed on the pinion shaft 17, and the two ends of the pinion shaft 17 pass through the tapered bearings respectively C16 and the bearing seat 15 are installed in the box body 2, and a gear part 171 is provided on the pinion shaft 17, and the gear part 171 is meshed with the large gear 142 on the differential assembly 14 for transmission; wherein, the axial direction of the input shaft 8 and The axial direction of the gear shaft 17 is vertical, the axial direction of the gear shaft 17 is parallel to the axial direction of the output half shaft of the differential assembly 14 , and the input shaft 8 is located above the gear shaft 17 . In this way, the drive motor is arranged vertically, and the input shaft 8 and the output shaft of the drive axle are arranged in a T shape, which greatly reduces the volume and plane space occupied by the reduction box and the drive motor, and contributes to the rational utilization of the space of the electric vehicle.
本实施例中,所述输入轴8呈上下竖直设置,所述齿轴17和差速器总成14的输出半轴均呈左右水平设置。In this embodiment, the input shaft 8 is arranged vertically up and down, and the pinion shaft 17 and the output half shaft of the differential gear assembly 14 are arranged horizontally left and right.
如图11、图12、图13所示,所述箱体2的内部空间分为差速器空间201和减速空间202,差速器空间201前面与减速空间202贯通,差速器空间201后面为能够供差速器总成通过的后敞口,后敞口由后端盖3封闭,减速空间202前面为能够供从动伞齿轮13和齿轴17通过的前敞口,前敞口由前端盖4封闭,箱体2顶部设有安装驱动电机18的安装盆203,该安装盆203底部中间设有一纵向安装孔208,该纵向安装孔208位于减速空间202上方并贯通至减速空间202,该纵向安装孔208的侧壁上开有第一通道209,第一通道209连通差速器空间201和纵向安装孔208,所述箱体2在减速空间202的左右两侧壁上分别开设有相对应的第一横向安装孔207,所述箱体2在差速器空间201的左右两侧壁上分别开设有相对应的第二横向安装孔205。组装时,输入轴8先安装在轴承架6中,然后轴承架6自上而下插入纵向安装孔208中并固定,输入轴8下端的主动伞齿部82伸入减速空间202;从动伞齿轮13先固定在齿轴17上,然后齿轴17从前敞口放入减速空间202内,左右两个第一横向安装孔207内分别安装轴承座15,齿轴17两端套装锥形轴承C并安装在轴承座15上,通过旋动轴承座15调整主动伞齿部82与从动伞齿轮13的啮合间隙;差速器总成14从后敞口放入差速器空间201内。这样结构合理,组装调试方便。As shown in Figure 11, Figure 12 and Figure 13, the inner space of the box body 2 is divided into a differential space 201 and a deceleration space 202, the front of the differential space 201 is connected with the deceleration space 202, and the rear of the differential space 201 For the rear opening that can pass through the differential gear assembly, the rear opening is closed by the rear end cover 3, and the front of the deceleration space 202 is a front opening that can pass through the driven bevel gear 13 and the pinion shaft 17, and the front opening is formed by The front end cover 4 is closed, and the top of the box body 2 is provided with an installation basin 203 for installing the driving motor 18. A longitudinal installation hole 208 is provided in the middle of the bottom of the installation basin 203. The longitudinal installation hole 208 is located above the deceleration space 202 and penetrates to the deceleration space 202. A first channel 209 is opened on the side wall of the longitudinal mounting hole 208, and the first channel 209 communicates with the differential space 201 and the longitudinal mounting hole 208. Corresponding to the first transverse installation holes 207 , the case body 2 is respectively provided with corresponding second transverse installation holes 205 on the left and right side walls of the differential space 201 . When assembling, the input shaft 8 is first installed in the bearing frame 6, and then the bearing frame 6 is inserted into the longitudinal mounting hole 208 from top to bottom and fixed, and the active bevel gear portion 82 at the lower end of the input shaft 8 extends into the deceleration space 202; The gear 13 is first fixed on the gear shaft 17, and then the gear shaft 17 is put into the deceleration space 202 from the front opening, and the bearing seats 15 are respectively installed in the left and right first horizontal mounting holes 207, and the two ends of the gear shaft 17 are fitted with tapered bearings C And be installed on the bearing seat 15, adjust the meshing gap between the driving bevel gear 82 and the driven bevel gear 13 by rotating the bearing seat 15; the differential assembly 14 is put into the differential space 201 from the rear opening. This structure is reasonable, easy to assemble and debug.
上述减速箱的润滑结构,如图2、图3、图14所示,所述轴承架6固定在纵向安装孔208内,输入轴8通过上下相对设置的锥形轴承A10和锥形轴承B12安装在轴承架6的轴孔603内,输入轴8的上端设有花键81并通过花键套7与驱动电机18的输出轴连接,输入轴8的下端为主动伞齿部82,输入轴8上套设螺母9、锥形轴承A10、油封11和锥形轴承B12,轴承架6的轴孔603中设有内凸缘604,锥形轴承A10的外圈和锥形轴承B12的外圈分别从上下夹持内凸缘604,螺母9与输入轴8螺纹连接,螺母9和主动伞齿部82分别从上下夹持锥形轴承A10的内圈和锥形轴承B12的内圈,油封11安装在输入轴8和内凸缘604之间并对锥形轴承A10和锥形轴承B12之间实施封油,轴承架6的侧壁上设有与所述第一通道209相对应的开口605,并且,该开口605不低于锥形轴承A10的外圈,所述箱体2内固定一油杯5,油杯5位于第一通道209靠近差速器空间201一侧,这样差速器总成14的大齿轮142在转动过程中将润滑油甩入油杯5中,油杯5收集的润滑油经由第一通道209、开口605进入轴承架6的轴孔内对锥形轴承A10进行润滑。为了保证油杯5的集油效果,油杯5的高度不高于差速器总成14中的大齿轮142的上边缘高度。为了保证润滑油流动避免沉积,进一步优选,油杯5底部高于第一通道209底部,第一通道209底部高于开口605底部,开口605底部高于锥形轴承A10的外圈顶部。为了保证润滑效果和排气顺畅,进一步优选,箱体2内润滑油液面高度在差速器总成14的输出半轴附近,液面不低于齿轴17并且不淹没输入轴8下端的主动伞齿部82。优选如图2所示,输入轴8下端的主动伞齿部82高于差速器总成14的输出半轴的轴线,差速器总成14的输出半轴的轴线高于齿轴17的轴线,这样结构更加合理,便于润滑。锥形轴承B12由从动伞齿轮13在转动过程中甩上来的润滑油进行润滑。润滑油通过箱体顶部的注油孔204注入,平时注油孔204由柱塞封闭,为了保证减速箱内部空间排气,尤其是减速空间202的排气,在安装盆203底部开有一第二通道206,第二通道206从上向下贯通至减速空间202,安装盆203侧壁上安装一管接头1,这样箱体2内部空间通过第一通道209、第二通道206、安装盆203的空腔、管接头1排气。The lubrication structure of the above-mentioned reduction box is shown in Fig. 2, Fig. 3 and Fig. 14. The bearing frame 6 is fixed in the longitudinal installation hole 208, and the input shaft 8 is installed through the tapered bearing A10 and the tapered bearing B12 arranged up and down oppositely. In the shaft hole 603 of the bearing frame 6, the upper end of the input shaft 8 is provided with a spline 81 and is connected with the output shaft of the driving motor 18 through the spline sleeve 7. A nut 9, a tapered bearing A10, an oil seal 11 and a tapered bearing B12 are set on the top, an inner flange 604 is provided in the shaft hole 603 of the bearing frame 6, and the outer ring of the tapered bearing A10 and the outer ring of the tapered bearing B12 are respectively Clamp the inner flange 604 from top to bottom, the nut 9 is threadedly connected with the input shaft 8, the nut 9 and the active bevel gear part 82 respectively clamp the inner ring of the tapered bearing A10 and the inner ring of the tapered bearing B12 from the top and bottom, and install the oil seal 11 Oil sealing is implemented between the input shaft 8 and the inner flange 604 and between the tapered bearing A10 and the tapered bearing B12, and the side wall of the bearing frame 6 is provided with an opening 605 corresponding to the first passage 209, Moreover, the opening 605 is not lower than the outer ring of the tapered bearing A10, and an oil cup 5 is fixed inside the box body 2, and the oil cup 5 is located on the side of the first passage 209 close to the differential space 201, so that the differential always The large gear 142 of 14 throws lubricating oil into the oil cup 5 during the rotation process, and the lubricating oil collected by the oil cup 5 enters the shaft hole of the bearing frame 6 through the first channel 209 and the opening 605 to lubricate the tapered bearing A10 . In order to ensure the oil collecting effect of the oil cup 5 , the height of the oil cup 5 is not higher than the height of the upper edge of the large gear 142 in the differential assembly 14 . In order to ensure the flow of lubricating oil and avoid deposition, it is further preferred that the bottom of the oil cup 5 is higher than the bottom of the first channel 209, the bottom of the first channel 209 is higher than the bottom of the opening 605, and the bottom of the opening 605 is higher than the top of the outer ring of the tapered bearing A10. In order to ensure the lubricating effect and smooth exhaust, it is further preferred that the lubricating oil liquid level in the case 2 is near the output half shaft of the differential assembly 14, and the liquid level is not lower than the pinion shaft 17 and does not submerge the lower end of the input shaft 8. Active bevel gear portion 82 . Preferably, as shown in Figure 2, the active bevel gear portion 82 at the lower end of the input shaft 8 is higher than the axis of the output half shaft of the differential assembly 14, and the axis of the output half shaft of the differential assembly 14 is higher than that of the gear shaft 17. axis, so that the structure is more reasonable and easy to lubricate. The tapered bearing B12 is lubricated by the lubricating oil thrown up by the driven bevel gear 13 during rotation. Lubricating oil is injected through the oil injection hole 204 on the top of the box body, and the oil injection hole 204 is usually closed by a plunger. In order to ensure the exhaust of the internal space of the reduction box, especially the exhaust of the reduction space 202, a second channel 206 is opened at the bottom of the installation basin 203 , the second passage 206 penetrates from top to bottom to the deceleration space 202, and a pipe joint 1 is installed on the side wall of the installation basin 203, so that the inner space of the box body 2 passes through the first passage 209, the second passage 206, and the cavity of the installation basin 203 , Pipe joint 1 exhaust.
如图14所示,所述轴承架6包括筒体601,筒体601的顶部设有外凸缘602,筒体601的轴孔603下部设有内凸缘604,筒体601的侧壁上开有开口605,轴承架6的筒体601在插入纵向安装孔208内时,外凸缘602搁置在安装盆203底部并通过紧固件固定。As shown in Figure 14, the bearing frame 6 includes a cylindrical body 601, an outer flange 602 is provided on the top of the cylindrical body 601, an inner flange 604 is provided at the bottom of the shaft hole 603 of the cylindrical body 601, and an inner flange 604 is provided on the side wall of the cylindrical body 601. There is an opening 605, and when the cylindrical body 601 of the bearing frame 6 is inserted into the longitudinal installation hole 208, the outer flange 602 rests on the bottom of the installation basin 203 and is fixed by fasteners.
如图3、图10所示,所述齿轴17的两端分别套设锥形轴承C16,锥形轴承C16的内圈与齿轴17相抵,锥形轴承C16的外圈固定在轴承座15的内端,左右两个轴承座15分别安装在左右两个第一横向安装孔207中,轴承座15与第一横向安装孔207螺纹连接,轴承座15的外端圆周设有多个定位齿,这样通过固定在箱体2上的齿形件19与这些定位齿啮合,能够限制轴承座15转动从而可靠定位轴承座15在第一横向安装孔207内的位置,这样不仅方便组装,而且可以方便快捷的调整伞齿轮传动副的啮合间隙。As shown in Figure 3 and Figure 10, the two ends of the gear shaft 17 are respectively sleeved with tapered bearings C16, the inner ring of the tapered bearing C16 is offset against the gear shaft 17, and the outer ring of the tapered bearing C16 is fixed on the bearing seat 15 The inner end of the inner end, the left and right two bearing seats 15 are respectively installed in the left and right two first transverse installation holes 207, the bearing seat 15 is threadedly connected with the first transverse installation holes 207, and the outer circumference of the bearing seat 15 is provided with a plurality of positioning teeth In this way, the toothed part 19 fixed on the box body 2 meshes with these positioning teeth, so that the rotation of the bearing seat 15 can be restricted to reliably locate the position of the bearing seat 15 in the first transverse mounting hole 207, which is not only convenient for assembly, but also can It is convenient and quick to adjust the meshing clearance of the bevel gear transmission pair.
如图4、图6所示,所述差速器总成14包括差速器壳体141,差速器壳体141外面固定有大齿轮142,差速器壳体141内安装有行星齿轮143和半轴齿轮144。As shown in Figures 4 and 6, the differential assembly 14 includes a differential case 141, a large gear 142 is fixed outside the differential case 141, and a planetary gear 143 is installed in the differential case 141 and side gear 144.
现有技术中的行星齿轮143和半轴齿轮144,如图7a、图8a所示,锥形轮体的外面设有齿牙,齿牙与锥形轮体的结合处没有加强结构。为了增加行星齿轮143和半轴齿轮144的强度和使用寿命,如图7b、图8b所示,我们在齿牙与锥形轮体的结合处设置了加强结构:行星齿轮143的锥形轮体1431的大径端设有沿其径向向外延伸的径向延伸部1433,该径向延伸部1433覆盖齿牙1432的端面并且两者连为一体;半轴齿轮144的锥形轮体1441的大径端设有沿其径向向外延伸的径向延伸部1443,该径向延伸部1443覆盖齿牙1442的端面并且两者连为一体,半轴齿轮144的锥形轮体1441的小径端设有沿其轴向延伸的轴向延伸部1444,该轴向延伸部1444覆盖齿牙1442的内侧面并且两者连为一体。In the planetary gear 143 and the side gear 144 in the prior art, as shown in Fig. 7a and Fig. 8a, teeth are provided on the outside of the conical wheel body, and there is no reinforcing structure at the joint between the teeth and the conical wheel body. In order to increase the strength and service life of the planetary gear 143 and the side gear 144, as shown in Figure 7b and Figure 8b, we set a strengthening structure at the junction of the teeth and the conical wheel body: the conical wheel body of the planetary gear 143 The large-diameter end of 1431 is provided with a radially extending portion 1433 extending radially outward, and the radially extending portion 1433 covers the end face of the tooth 1432 and the two are connected as one; the conical wheel body 1441 of the side shaft gear 144 The large-diameter end is provided with a radially extending portion 1443 extending radially outward, the radially extending portion 1443 covers the end faces of the teeth 1442 and the two are connected as one, the conical wheel body 1441 of the side shaft gear 144 The small-diameter end is provided with an axial extension 1444 extending axially along the end, and the axial extension 1444 covers the inner surface of the teeth 1442 and connects them together.
一种电动车辆,包括上述减速箱100、轴臂组件200、输出半轴300、制动组件400和车轮组件500,驱动电机18安装在减速箱箱体的安装盆203顶部,如图9所示,轴臂组件200的一端插入上述减速箱100的第二横向安装孔205中并通过轴承145与差速器总成连接,轴臂组件200的另一端安装车轮组件500和制动组件400,输出半轴300穿设在轴臂组件200中,输出半轴300的一端与上述减速箱100中的半轴齿轮144固定连接,输出半轴300的另一端与车轮组件500和制动组件400连接。An electric vehicle, comprising the above-mentioned reduction box 100, shaft arm assembly 200, output half shaft 300, brake assembly 400 and wheel assembly 500, the drive motor 18 is installed on the top of the installation basin 203 of the reduction box body, as shown in Figure 9 One end of the shaft arm assembly 200 is inserted into the second transverse installation hole 205 of the above-mentioned reduction box 100 and connected to the differential assembly through the bearing 145, the other end of the shaft arm assembly 200 is installed with the wheel assembly 500 and the brake assembly 400, and the output The half shaft 300 is installed in the shaft arm assembly 200 , one end of the output half shaft 300 is fixedly connected with the side gear 144 in the reduction box 100 , and the other end of the output half shaft 300 is connected with the wheel assembly 500 and the brake assembly 400 .
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在不脱离本实用新型的原理和宗旨的情况下在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be construed as limitations of the present invention. The above-mentioned embodiments can be changed, modified, replaced and modified within the scope of the present utility model under the principle and purpose.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104675972A (en) * | 2015-02-09 | 2015-06-03 | 绍兴金道齿轮箱有限公司 | Electric vehicle, speed reduction box and lubricating structure thereof |
| CN107023643A (en) * | 2015-12-14 | 2017-08-08 | 住友重机械工业株式会社 | Deceleration device series |
| CN109760500A (en) * | 2019-03-14 | 2019-05-17 | 株洲齿轮有限责任公司 | Electric car, integrated dynamic assembly and its shell |
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- 2015-02-09 CN CN201520091175.8U patent/CN204573046U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104675972A (en) * | 2015-02-09 | 2015-06-03 | 绍兴金道齿轮箱有限公司 | Electric vehicle, speed reduction box and lubricating structure thereof |
| CN104675972B (en) * | 2015-02-09 | 2017-02-22 | 绍兴金道齿轮箱有限公司 | Electric vehicle, speed reduction box and lubricating structure thereof |
| CN107023643A (en) * | 2015-12-14 | 2017-08-08 | 住友重机械工业株式会社 | Deceleration device series |
| CN107023643B (en) * | 2015-12-14 | 2019-06-18 | 住友重机械工业株式会社 | Deceleration device series |
| CN109760500A (en) * | 2019-03-14 | 2019-05-17 | 株洲齿轮有限责任公司 | Electric car, integrated dynamic assembly and its shell |
| CN109760500B (en) * | 2019-03-14 | 2024-04-30 | 株洲齿轮有限责任公司 | Electric automobile, integrated power assembly and shell thereof |
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Address after: 312000 Zhongxing Avenue 22, Zhejiang City, Shaoxing province. Patentee after: ZHEJIANG JINDAO TECHNOLOGY Co.,Ltd. Address before: 312000 Zhongxing Avenue 22, Shaoxing, Zhejiang. Patentee before: SHAOXING JINDAO GEAR BOX Co.,Ltd. |
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Granted publication date: 20150819 |