CN204572645U - Differential hydraulic control system and hoist - Google Patents
Differential hydraulic control system and hoist Download PDFInfo
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Abstract
本实用新型实施例公开了一种差动液压控制系统和起重机,涉及液压技术领域,其中,系统包括:第一换向阀(1)、第二换向阀(2)、单向阀(3)、力矩限制器(4)和控制器(5),第一换向阀(1)设置在差动液压缸(7)的无杆腔与油源连通的油路上,并连通油箱;第二换向阀(2)分别连通第一换向阀(1)、差动液压缸(7)的无杆腔和有杆腔;单向阀(3)设置在第二换向阀(2)与油箱连通的油路上;力矩限制器(4)与控制器(5)连接,将检测到的实际吊重量传输给控制器(5);控制器(5)与第二换向阀(2)的控制端连接,控制第二换向阀(2)换向,以实现差动液压缸(7)差动状态和非差动状态的切换。
The embodiment of the utility model discloses a differential hydraulic control system and a crane, which relate to the field of hydraulic technology, wherein the system includes: a first reversing valve (1), a second reversing valve (2), a one-way valve (3 ), torque limiter (4) and controller (5), the first reversing valve (1) is arranged on the oil path where the rodless cavity of the differential hydraulic cylinder (7) communicates with the oil source, and communicates with the oil tank; the second The reversing valve (2) communicates with the first reversing valve (1), the rodless chamber and the rod chamber of the differential hydraulic cylinder (7) respectively; the check valve (3) is arranged between the second reversing valve (2) and the The oil tank is connected to the oil circuit; the moment limiter (4) is connected with the controller (5), and the actual hoisting weight detected is transmitted to the controller (5); the controller (5) and the second reversing valve (2) The control end is connected to control the reversing of the second reversing valve (2), so as to realize the switching between the differential state and the non-differential state of the differential hydraulic cylinder (7).
Description
技术领域technical field
本实用新型涉及液压技术领域,尤其是一种差动液压控制系统和起重机。The utility model relates to the field of hydraulic technology, in particular to a differential hydraulic control system and a crane.
背景技术Background technique
起重机上车工作动作由回转、变幅、伸缩、起升四种动作组成。起重机的变幅动作由液压缸进行驱动,液压缸伸出时,起重机工作幅度变小,液压缸缩回时,起重机工作幅度增大。The working action of the crane on the car consists of four actions: slewing, luffing, telescopic, and lifting. The luffing action of the crane is driven by the hydraulic cylinder. When the hydraulic cylinder is extended, the working range of the crane becomes smaller, and when the hydraulic cylinder is retracted, the working range of the crane increases.
起重机运输、收车等非工作状态,吊臂全缩后收放在底盘支架上,液压缸处于行程最小位置。起重机进入工作状态前,操作者操作起重机进行变幅动作使起重机运动到工作位置,这个过程属于辅助行程(也称为非工作行程)。在辅助行程期间,操作者希望液压缸的速度越快越好,以此减少辅助工作时间。In non-working conditions such as crane transportation and car collection, the boom is fully retracted and placed on the chassis support, and the hydraulic cylinder is at the minimum stroke position. Before the crane enters the working state, the operator operates the crane to perform a luffing action to move the crane to the working position. This process belongs to the auxiliary stroke (also called the non-working stroke). During the auxiliary stroke, the operator wants the hydraulic cylinder to be as fast as possible, so as to reduce the auxiliary working time.
起重机到达工作位置后吊起重物,然后进行变幅动作以使重物到合适的位置,此时要求液压缸能够提供较大的工作推力以满足起重机吊重需要。同时希望变幅微动性好,即液压缸的速度越小越好,以满足吊重动作需要,这个过程属于工作行程,要求起重机液压缸能够提供大的推力且速度较低。After the crane reaches the working position, it lifts the heavy object, and then performs luffing action to make the heavy object reach the proper position. At this time, the hydraulic cylinder is required to provide a large working thrust to meet the lifting needs of the crane. At the same time, it is hoped that the luffing and micro-movement performance is good, that is, the lower the speed of the hydraulic cylinder, the better, so as to meet the needs of lifting operations. This process belongs to the working stroke, and the hydraulic cylinder of the crane is required to provide large thrust and low speed.
起重机工作完成,要进行起重机变幅动作把吊臂收放在底盘支架上,这个过程属于辅助行程,亦要求速度越快越好。After the work of the crane is completed, it is necessary to carry out the luffing action of the crane to put the boom on the chassis support. This process is an auxiliary stroke, and the faster the speed, the better.
综上所述:起重机变幅动作分为辅助行程、工作行程两部分,辅助行程希望液压缸速度快,以减少辅助工作时间;工作行程希望液压缸能够提供大的推力、且速度慢,以保证微动性的要求。To sum up: the luffing motion of the crane is divided into two parts, the auxiliary stroke and the working stroke. The auxiliary stroke requires the hydraulic cylinder to be fast to reduce the auxiliary working time; the working stroke requires the hydraulic cylinder to provide large thrust and slow speed to ensure fretting requirements.
但是,现有的液压系统要么是差动液压系统,要么是非差动液压系统。差动液压系统中,液压缸处于差动状态,能够满足辅助行程的要求,但不能满足工作行程的要求;而非差动液压系统中,液压缸处于非差动状态,能够满足工作行程的要求,但不能满足辅助行程的要求。因此,迫切需求一种液压系统,既能够满足辅助行程的要求,也能够满足工作行程的要求。However, existing hydraulic systems are either differential hydraulic systems or non-differential hydraulic systems. In the differential hydraulic system, the hydraulic cylinder is in a differential state, which can meet the requirements of the auxiliary stroke, but cannot meet the requirements of the working stroke; in the non-differential hydraulic system, the hydraulic cylinder is in a non-differential state, which can meet the requirements of the working stroke , but cannot meet the requirements of auxiliary travel. Therefore, there is an urgent need for a hydraulic system that can not only meet the requirements of the auxiliary stroke, but also meet the requirements of the working stroke.
实用新型内容Utility model content
本实用新型实施例一个目的是:提供一种差动液压控制系统和起重机,既能够满足辅助行程的要求,也能够满足工作行程的要求。An object of the embodiment of the present invention is to provide a differential hydraulic control system and a crane, which can meet the requirements of both the auxiliary stroke and the working stroke.
根据本实用新型的一方面,提供一种差动液压控制系统,包括:第一换向阀、第二换向阀、单向阀、力矩限制器和控制器,其中:所述第一换向阀设置在差动液压缸的无杆腔与油源连通的油路上,并且连通油箱;所述第二换向阀分别连通所述第一换向阀、差动液压缸的无杆腔和有杆腔;所述单向阀设置在所述第二换向阀与所述油箱连通的油路上;所述力矩限制器与所述控制器连接,将检测到的实际吊重量传输给所述控制器;所述控制器与第二换向阀的控制端连接,控制所述第二换向阀换向,以实现差动液压缸差动状态和非差动状态的切换。According to an aspect of the present invention, a differential hydraulic control system is provided, including: a first reversing valve, a second reversing valve, a check valve, a torque limiter and a controller, wherein: the first reversing valve The valve is set on the oil path where the rodless chamber of the differential hydraulic cylinder communicates with the oil source, and communicates with the oil tank; the second reversing valve communicates with the first reversing valve, the rodless chamber of the differential hydraulic cylinder and the Rod cavity; the check valve is set on the oil passage where the second reversing valve communicates with the oil tank; the torque limiter is connected with the controller, and transmits the detected actual hoisting weight to the controller The controller; the controller is connected to the control end of the second directional valve, and controls the reversing of the second directional valve to realize the switching between the differential state and the non-differential state of the differential hydraulic cylinder.
在一个实施例中,所述第二换向阀为液控换向阀;所述系统还包括:电磁换向阀,所述电磁换向阀设置在所述第二换向阀的液控端与油源之间的油路上,并且所述电磁换向阀的控制端与控制器连接。In one embodiment, the second reversing valve is a hydraulic control reversing valve; the system further includes: an electromagnetic reversing valve, and the electromagnetic reversing valve is arranged at the liquid control end of the second reversing valve The oil path between the oil source and the oil source, and the control end of the electromagnetic reversing valve is connected with the controller.
在一个实施例中,在所述第一换向阀与差动液压缸的无杆腔连通的油路上设置有平衡阀。In one embodiment, a balance valve is provided on the oil passage where the first reversing valve communicates with the rodless cavity of the differential hydraulic cylinder.
在一个实施例中,还包括溢流阀,所述溢流阀的进油口连通所述油源,所述溢流阀的出油口连通油箱。In one embodiment, a relief valve is further included, the oil inlet of the relief valve communicates with the oil source, and the oil outlet of the relief valve communicates with the oil tank.
在一个实施例中,所述第二换向阀包括第一工作位和第二工作位;所述第二换向阀在第一工作位时,所述差动液压缸的有杆腔与无杆腔之间的油路连通;所述第二换向阀在第二工作位时,所述差动液压缸的有杆腔与所述第一换向阀之间的油路连通。In one embodiment, the second reversing valve includes a first working position and a second working position; when the second reversing valve is in the first working position, the rod chamber of the differential hydraulic cylinder and the The oil passage between the rod cavities is connected; when the second reversing valve is in the second working position, the rod chamber of the differential hydraulic cylinder communicates with the oil passage between the first reversing valve.
在一个实施例中,所述第一换向阀包括中位、第一工作位和第二工作位;所述第二换向阀包括第一工作位和第二工作位;所述第一换向阀在第一工作位、所述第二换向阀在第一工作位时,差动液压缸的无杆腔与油源之间的油路连通,并且差动液压缸的有杆腔与无杆腔之间的油路连通;所述第一换向阀在第一工作位、所述第二换向阀在第二工作位时,差动液压缸的无杆腔与油源之间的油路连通,并且所述差动液压缸的有杆腔和所述第一换向阀之间的油路连通;所述第一换向阀在第二工作位、所述第二换向阀在第一工作位时,差动液压缸的无杆腔与所述油箱之间的油路连通,并且差动液压缸的有杆腔与无杆腔与之间的油路连通;所述第一换向阀在第二工作位、所述第二换向阀在第二工作位时,差动液压缸的无杆腔与所述油箱之间的油路连通,并且所述差动液压缸的有杆腔和所述第一换向阀之间的油路连通。In one embodiment, the first reversing valve includes a neutral position, a first working position and a second working position; the second reversing valve includes a first working position and a second working position; the first reversing valve When the directional valve is at the first working position and the second directional valve is at the first working position, the rodless cavity of the differential hydraulic cylinder is in communication with the oil source, and the rod cavity of the differential hydraulic cylinder is connected with the oil source. The oil passage between the rodless chambers is connected; when the first reversing valve is at the first working position and the second reversing valve is at the second working position, the connection between the rodless chamber of the differential hydraulic cylinder and the oil source The oil circuit is connected, and the oil circuit between the rod chamber of the differential hydraulic cylinder and the first reversing valve is connected; the first reversing valve is in the second working position, the second reversing valve When the valve is in the first working position, the rodless chamber of the differential hydraulic cylinder communicates with the oil passage between the oil tank, and the rod chamber of the differential hydraulic cylinder communicates with the oil passage between the rodless chamber; the When the first reversing valve is in the second working position and the second reversing valve is in the second working position, the rodless chamber of the differential hydraulic cylinder communicates with the oil passage between the oil tank, and the differential hydraulic pressure The rod chamber of the cylinder communicates with the oil passage between the first reversing valve.
在一个实施例中,所述第一换向阀为三位四通阀。In one embodiment, the first reversing valve is a three-position four-way valve.
在一个实施例中,所述第二换向阀为二位三通阀。In one embodiment, the second reversing valve is a two-position three-way valve.
根据本实用新型的另一方面,提供一种起重机,包括上述任一实施例提供的差动液压控制系统。According to another aspect of the present utility model, a crane is provided, including the differential hydraulic control system provided in any one of the above embodiments.
本实用新型实施例至少具有如下有益效果:Embodiments of the utility model have at least the following beneficial effects:
一方面,根据力限器检测的实际吊重量,可以确定当前的工况要求,从而可以根据实际需求进行差动液压缸的差动状态与非差动状态之间的切换,既能够满足辅助行程的要求,也能够满足工作行程的要求。辅助行程能够提供低压高速工况,提高作业效率;工作行程能够提供高压低速工况,满足操作中大推力、微动性的要求。On the one hand, according to the actual lifting weight detected by the force limiter, the current working condition requirements can be determined, so that the differential hydraulic cylinder can be switched between the differential state and the non-differential state according to actual needs, which can meet the auxiliary stroke requirements, but also to meet the requirements of the work schedule. The auxiliary stroke can provide low-pressure and high-speed working conditions to improve working efficiency; the working stroke can provide high-pressure and low-speed working conditions to meet the requirements of large thrust and micro-movement during operation.
另一方面,无需根据操作者的操作经验进行状态的切换,可有效避免误操作,安全高效且智能化程度高。On the other hand, there is no need to switch the state according to the operator's operating experience, which can effectively avoid misoperation, and is safe, efficient and highly intelligent.
又一方面,该液压控制系统基于起重机的常用液压零部件和控制元件,结构简单,易于实现。On the other hand, the hydraulic control system is based on common hydraulic components and control elements of the crane, and has a simple structure and is easy to implement.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
图1是本实用新型差动液压控制系统一个实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of the differential hydraulic control system of the present invention;
图2是本实用新型差动液压控制系统另一个实施例的结构示意图。Fig. 2 is a structural schematic diagram of another embodiment of the differential hydraulic control system of the present invention.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本实用新型的范围。The relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。At the same time, it should be understood that, for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the Authorized Specification.
在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as illustrative only, and not as limiting. Therefore, other examples of the exemplary embodiment may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.
首先对本实用新型中涉及到的技术术语进行解释。Firstly, the technical terms involved in the utility model are explained.
差动液压缸:往单活塞杆液压缸的无杆腔中供压力油,将有杆腔排出的油再接回无杆腔,称作差动液压缸,其利用液压缸两端的有效面积差来进行传动。Differential hydraulic cylinder: supply pressure oil to the rodless cavity of the single-piston rod hydraulic cylinder, and then connect the oil discharged from the rod cavity back to the rodless cavity, which is called a differential hydraulic cylinder, which utilizes the difference in effective area at both ends of the hydraulic cylinder. for transmission.
变幅:从汽车起重机吊钩中心线到起重机回转中心线的水平距离,即所吊重物的回转半径或工作半径,称为工作幅度,改变工作幅度的大小称为变幅。Luffing: The horizontal distance from the centerline of the truck crane hook to the centerline of the crane's slewing, that is, the turning radius or working radius of the hoisted weight, is called the working range, and changing the size of the working range is called the luffing.
重力下落:起重机工作幅度由小变大时(即变幅下落时),变幅的动力是由吊臂等自重产生的,称为重力下落。Gravity drop: When the working range of the crane changes from small to large (that is, when the amplitude is dropped), the power of the amplitude is generated by the self-weight of the boom, which is called gravity drop.
力矩限制器(简称力限器):独立的完全由计算机控制的安全操作系统,能自动检测出起重机所吊载的质量及起重臂所处的角度,并能显示出其额定载重量和实际载荷、工作半径、起重臂所处的角度。实时监控起重机工况,自带诊断功能,并能够进行快速危险状况报警健全控制。此外,还具有黑匣子功能,自动记录作业时的危险工况,为事故分析处理提供依据。Moment limiter (referred to as force limiter): an independent safety operating system completely controlled by a computer, which can automatically detect the weight of the crane and the angle of the boom, and can display its rated load and actual load. Load, working radius, angle at which the jib is positioned. Real-time monitoring of crane working conditions, built-in diagnostic function, and capable of rapid alarm and sound control of dangerous conditions. In addition, it also has a black box function, which automatically records the dangerous working conditions during operation and provides a basis for accident analysis and handling.
力限器、控制器是起重机的重要部件。非吊重状态下,力限器显示的是吊钩重量,吊重状态下,力限器显示的是吊钩加吊重的重量。控制器是起重机的控制中心,可以控制起重机的各种动作。The force limiter and controller are important parts of the crane. In the non-lifting state, the force limiter displays the weight of the hook, and in the lifting state, the force limiter displays the weight of the hook plus the hoisting weight. The controller is the control center of the crane, which can control various actions of the crane.
起重机操作者希望非吊重状态下(即,辅助行程),液压缸的速度大、推力小,属于低压高速工况;吊重状态下(即,工作行程),液压缸的速度小、推力大,满足微动性要求,属于高压低速工况。The crane operator hopes that in the non-lifting state (that is, auxiliary stroke), the speed of the hydraulic cylinder is large and the thrust is small, which belongs to the low-pressure high-speed working condition; , which meets the requirements of fretting, and belongs to the high-pressure and low-speed working condition.
图1是本实用新型差动液压控制系统一个实施例的结构示意图。如图1所示,该系统包括:第一换向阀1、第二换向阀2、单向阀3、力矩限制器4和控制器5,其中:Fig. 1 is a structural schematic diagram of an embodiment of the differential hydraulic control system of the present invention. As shown in Figure 1, the system includes: a first reversing valve 1, a second reversing valve 2, a one-way valve 3, a torque limiter 4 and a controller 5, wherein:
第一换向阀1设置在差动液压缸7的无杆腔与油源连通的油路上,并且连通油箱;第二换向阀2分别连通第一换向阀1、差动液压缸7的无杆腔和有杆腔;单向阀3设置在第二换向阀2与油箱连通的油路上;力矩限制器4与控制器5连接,将检测到的实际吊重量传输给控制器5;控制器5与第二换向阀2的控制端连接,控制第二换向阀2换向,以实现差动液压缸7差动状态和非差动状态的切换。The first reversing valve 1 is arranged on the oil path where the rodless chamber of the differential hydraulic cylinder 7 communicates with the oil source, and communicates with the oil tank; the second reversing valve 2 communicates with the first reversing valve 1 and the differential hydraulic cylinder 7 respectively. There are rodless chamber and rod chamber; the check valve 3 is set on the oil circuit where the second reversing valve 2 communicates with the oil tank; the moment limiter 4 is connected with the controller 5 and transmits the detected actual hoisting weight to the controller 5; The controller 5 is connected to the control end of the second reversing valve 2 to control the reversing of the second reversing valve 2 to realize the switching between the differential state and the non-differential state of the differential hydraulic cylinder 7 .
力矩限制器检测到的实际吊重量G可以反应起重机是处于吊重状态还是处于非吊重状态。具体来说,可以设定一阈值G’,例如可以将阈值G’设定为吊钩重量或大于吊钩重量。The actual hoisting weight G detected by the moment limiter can reflect whether the crane is in the hoisting state or in the non-hoisting state. Specifically, a threshold G' can be set, for example, the threshold G' can be set to be the weight of the hook or greater than the weight of the hook.
控制器可以读取力矩限制器检测到的实际吊重量G,并将实际吊重量G与阈值G’比较,当实际吊重量G小于阈值G’时,可以确定起重机是处于非吊重状态,即辅助行程,因此控制第二换向阀换向,以控制差动液压缸处于差动状态,从而满足大速度小推力的低压高速工况的需求。当然,如果当前差动液压缸已经处于差动状态,控制器则无需控制第二换向阀换向。The controller can read the actual hoisting weight G detected by the moment limiter, and compare the actual hoisting weight G with the threshold G'. When the actual hoisting weight G is less than the threshold G', it can be determined that the crane is in a non-hoisting state, that is The auxiliary stroke controls the reversing of the second reversing valve to control the differential hydraulic cylinder in a differential state, so as to meet the requirements of low-pressure and high-speed working conditions with high speed and small thrust. Of course, if the current differential hydraulic cylinder is already in the differential state, the controller does not need to control the second reversing valve to reversing.
当实际吊重量G大于阈值G’时,可以确定起重机是处于吊重状态,即工作行程,因此控制第二换向阀换向,以控制差动液压缸处于非差动状态,从而满足小速度大推力的高压低速工况的需求。当然,如果当前差动液压缸已经处于非差动状态,控制器则无需再控制第二换向阀换向。When the actual hoisting weight G is greater than the threshold G', it can be determined that the crane is in the hoisting state, that is, the working stroke, so the second reversing valve is controlled to control the differential hydraulic cylinder in a non-differential state, so as to meet the minimum speed High-thrust high-pressure low-speed working conditions. Of course, if the current differential hydraulic cylinder is already in the non-differential state, the controller does not need to control the reversing of the second reversing valve.
本实用新型实施例根据力限器检测的实际吊重量,可以确定当前的工况要求,从而可以根据实际需求进行差动液压缸的差动状态与非差动状态之间的切换,既能够满足辅助行程的要求,也能够满足工作行程的要求。辅助行程能够提供低压高速工况,提高作业效率;工作行程能够提供高压低速工况,满足操作中大推力、微动性的要求。另外,无需根据操作者的操作经验进行状态的切换,可有效避免误操作,安全高效且智能化程度高。此外,该液压控制系统基于起重机的常用液压零部件和控制元件,结构简单,易于实现。According to the actual lifting weight detected by the force limiter, the embodiment of the utility model can determine the current working condition requirements, so that the differential hydraulic cylinder can be switched between the differential state and the non-differential state according to actual needs, which can meet the The requirements of the auxiliary stroke can also meet the requirements of the working stroke. The auxiliary stroke can provide low-pressure and high-speed working conditions to improve working efficiency; the working stroke can provide high-pressure and low-speed working conditions to meet the requirements of large thrust and micro-movement during operation. In addition, there is no need to switch states based on the operator's operating experience, which can effectively avoid misoperation, and is safe, efficient, and highly intelligent. In addition, the hydraulic control system is based on common hydraulic components and control elements of the crane, which is simple in structure and easy to implement.
本实用新型实施例提供的差动液压控制系统适于但不限于起重机重力下落的变幅系统,由于可以根据实际情况切换到差动状态,能够解决现有重力下降变幅系统在小幅度变幅下落速度慢的问题。在实际应用时,以起重机变幅动作为例,起重机辅助行程对应起重机空载(不吊重)变幅动作;工作行程对应起重机吊重变幅动作。由于起重机辅助行程、工作行程之间会有起升、回转、伸缩等动作,即起重机空载变幅、带载变幅之间会有一定的操作间隔,因此可以将控制器读取力限器实际吊重量G的时间间隔设置为小于该操作间隔,从而可以避免差动液压缸的差动状态和非差动状态之间的切换造成的液压冲击。The differential hydraulic control system provided by the embodiment of the utility model is suitable for but not limited to the luffing system of the gravity drop of the crane. Since it can be switched to the differential state according to the actual situation, it can solve the problem of the small amplitude luffing of the existing gravity drop luffing system. The problem of slow falling speed. In actual application, taking the luffing action of a crane as an example, the auxiliary stroke of the crane corresponds to the luffing action of the crane without load (without lifting weight); the working stroke corresponds to the luffing action of the crane when it is hoisting. Because there will be lifting, turning, telescopic and other actions between the auxiliary stroke and the working stroke of the crane, that is, there will be a certain operation interval between the no-load luffing and the loaded luffing of the crane, so the controller can be read as a force limiter. The time interval of the actual lifting weight G is set to be smaller than the operation interval, so that the hydraulic shock caused by switching between the differential state and the non-differential state of the differential hydraulic cylinder can be avoided.
需要说明的是,本实用新型中的控制器的功能可以通过软件来实现,也可以通过硬件的方式来实现。作为硬件的实现方式的一个示例,例如,可以采用比较器来实现控制器的功能。具体地,比较器可以比较实际吊重量G与阈值G’的大小,在实际吊重量小于阈值时,向第二换向阀发送低电平信号,以控制差动液压缸处于差动状态;在实际吊重量大于阈值时,向第二换向阀发送高电平信号,以控制差动液压缸处于非差动状态。It should be noted that the functions of the controller in the present invention can be realized by software or by hardware. As an example of hardware implementation, for example, a comparator may be used to implement the function of the controller. Specifically, the comparator can compare the actual hoisting weight G with the threshold G', and when the actual hoisting weight is less than the threshold, send a low-level signal to the second reversing valve to control the differential hydraulic cylinder to be in a differential state; When the actual lifting weight is greater than the threshold, a high-level signal is sent to the second reversing valve to control the differential hydraulic cylinder to be in a non-differential state.
应理解,如果差动液压缸的初始状态为差动状态,第二换向阀在接收到低电平信号时,无需换向;如果差动液压缸的初始状态为非差动状态,第二换向阀在接收到低电平信号时,需要换向实现差动液压缸由非差动状态向差动状态的切换。It should be understood that if the initial state of the differential hydraulic cylinder is a differential state, the second reversing valve does not need to reversing when receiving a low-level signal; if the initial state of the differential hydraulic cylinder is a non-differential state, the second reversing valve When the reversing valve receives a low-level signal, it needs to reversing to realize the switching of the differential hydraulic cylinder from the non-differential state to the differential state.
另外,对第二换向阀的控制方式也可以反过来,即,在实际吊重量小于阈值时,向第二换向阀发送高电平信号;在实际吊重量大于阈值时,向第二换向阀发送低电平信号。具体实现参照上面的描述即可。In addition, the control method for the second reversing valve can also be reversed, that is, when the actual hoisting weight is less than the threshold value, a high-level signal is sent to the second reversing valve; Send a low level signal to the valve. For specific implementation, please refer to the above description.
需要指出的是,作为一个非限制性示例,上述油源例如可以通过液压泵和油箱来实现,或者也可以是其它任意形式的油源。It should be pointed out that, as a non-limiting example, the above-mentioned oil source may be realized by, for example, a hydraulic pump and an oil tank, or may be any other form of oil source.
本实用新型的差动液压控制系统中,第二换向阀2既可以为电磁换向阀,也可以为液控换向阀,下面对这两种情况分别进行说明。In the differential hydraulic control system of the present utility model, the second reversing valve 2 can be either an electromagnetic reversing valve or a hydraulic control reversing valve, and the two cases will be described respectively below.
一种情况下,参见图1,第二换向阀2可以为电磁换向阀,控制器可以通过向电磁换向阀发送电信号来控制其换向,实现差动液压缸7差动状态和非差动状态的切换。具体切换过程可以参见上面实施例的描述。In one case, referring to Fig. 1, the second reversing valve 2 can be an electromagnetic reversing valve, and the controller can control its reversing by sending an electric signal to the electromagnetic reversing valve, so as to realize the differential state of the differential hydraulic cylinder 7 and Switching of non-differential state. For the specific switching process, refer to the description of the above embodiment.
另一种情况下,参见图2所示的本实用新型差动液压控制系统另一个实施例,第二换向阀2可以为液控换向阀。相应地,该系统还包括:电磁换向阀10,该电磁换向阀10设置在第二换向阀2的液控端与液压油源之间的油路上,并且电磁换向阀10的控制端与控制器5连接。这里,液压油源可以为如图2所示的油源,也可以取自其他稳定的油源。In another case, referring to another embodiment of the differential hydraulic control system of the present invention shown in FIG. 2 , the second reversing valve 2 may be a hydraulically controlled reversing valve. Correspondingly, the system further includes: an electromagnetic reversing valve 10, which is arranged on the oil circuit between the liquid control end of the second reversing valve 2 and the hydraulic oil source, and the control of the electromagnetic reversing valve 10 Terminal is connected with controller 5. Here, the hydraulic oil source can be the oil source shown in Figure 2, or can be taken from other stable oil sources.
这种情况下,以由差动状态向非差动状态切换为例,当需要控制第二换向阀2换向时,例如,控制器可以向电磁换向阀10发出电信号,使得电磁换向阀10工作在左位,然后控制油液经过电磁换向阀10作用于液控换向阀2的液控端,使液控换向阀2处于右位,结束系统中液压油缸的差动状态,使液压油缸处于非差动状态,此时液压油缸提供高压低速工况,满足起重机大推力、微动性的要求。类似地,本领域技术人员可以确定由非差动状态向差动状态切换时,控制器对电磁换向阀10和第二换向阀2的控制情况,在此不再赘述。In this case, taking the switching from a differential state to a non-differential state as an example, when it is necessary to control the reversing of the second reversing valve 2, for example, the controller can send an electric signal to the electromagnetic reversing valve 10, so that the electromagnetic reversing valve The directional valve 10 works in the left position, and then the control oil passes through the electromagnetic directional valve 10 to act on the liquid control end of the hydraulic control directional valve 2, so that the hydraulic control directional valve 2 is in the right position, ending the differential operation of the hydraulic cylinder in the system state, so that the hydraulic cylinder is in a non-differential state. At this time, the hydraulic cylinder provides high-pressure and low-speed working conditions to meet the requirements of large thrust and micro-motion of the crane. Similarly, those skilled in the art can determine how the controller controls the electromagnetic reversing valve 10 and the second reversing valve 2 when switching from the non-differential state to the differential state, so details will not be repeated here.
作为一个具体实施例,第二换向阀2可以包括第一工作位和第二工作位,当第二换向阀2在第一工作位时,差动液压缸7的有杆腔与无杆腔之间的油路连通,此时,差动液压缸处于差动状态;当第二换向阀2在第二工作位时,差动液压缸7的有杆腔与第一换向阀1之间的油路连通,此时,差动液压缸处于非差动状态。As a specific example, the second reversing valve 2 may include a first working position and a second working position. When the second reversing valve 2 is in the first working position, the rod chamber of the differential hydraulic cylinder 7 and the rodless The oil circuit between the cavities is connected. At this time, the differential hydraulic cylinder is in the differential state; when the second reversing valve 2 is in the second working position, the rod chamber of the differential hydraulic cylinder 7 and the first reversing valve 1 The oil circuit between them is connected, at this time, the differential hydraulic cylinder is in a non-differential state.
作为另一个具体实施例,第一换向阀1可以包括中位、第一工作位和第二工作位,第二换向阀2可以包括第一工作位和第二工作位。例如,第一换向阀1可以为三位四通阀,第二换向阀2可以为二位三通阀。然而,本实用新型并不限于此,也可以通过其他阀实现第一换向阀和第二换向阀的功能。As another specific embodiment, the first reversing valve 1 may include a neutral position, a first working position and a second working position, and the second reversing valve 2 may include a first working position and a second working position. For example, the first reversing valve 1 may be a three-position, four-way valve, and the second reversing valve 2 may be a two-position, three-way valve. However, the present invention is not limited thereto, and the functions of the first reversing valve and the second reversing valve can also be realized by other valves.
差动液压缸在伸出或缩回时,均可以实现差动状态和非差动状态的切换。通过控制第一换向阀的工作位,可以控制差动液压缸的伸出或缩回状态。When the differential hydraulic cylinder is extended or retracted, it can switch between the differential state and the non-differential state. By controlling the working position of the first reversing valve, the extension or retraction state of the differential hydraulic cylinder can be controlled.
下面结合第一换向阀和第二换向阀的工作位,对差动液压缸的差动伸出/缩回状态与非差动伸出/缩回状态进行说明。The differential extension/retraction state and the non-differential extension/retraction state of the differential hydraulic cylinder will be described below in conjunction with the working positions of the first reversing valve and the second reversing valve.
当第一换向阀1在第一工作位、第二换向阀2在第一工作位时,差动液压缸7的无杆腔与油源之间的油路连通,并且差动液压缸7的有杆腔与无杆腔之间的油路连通。此时,差动液压缸7处于差动伸出状态。来自油源的液压油通过第一换向阀1进入差动液压缸7的无杆腔,差动液压缸7的有杆腔的液压油通过第二换向阀2后的一部分液压油可以流向差动液压缸7的无杆腔,增大了差动液压缸7的伸出速度。When the first reversing valve 1 is at the first working position and the second reversing valve 2 is at the first working position, the rodless cavity of the differential hydraulic cylinder 7 is connected with the oil path between the oil source, and the differential hydraulic cylinder The oil path between the rod chamber of 7 and the rodless chamber is communicated. At this time, the differential hydraulic cylinder 7 is in a differential extension state. The hydraulic oil from the oil source enters the rodless chamber of the differential hydraulic cylinder 7 through the first reversing valve 1, and a part of the hydraulic oil in the rod chamber of the differential hydraulic cylinder 7 can flow to The rodless cavity of the differential hydraulic cylinder 7 increases the extension speed of the differential hydraulic cylinder 7 .
当第一换向阀1在第一工作位、第二换向阀2在第二工作位时,差动液压缸7的无杆腔与油源之间的油路连通,并且差动液压缸7的有杆腔和第一换向阀1之间的油路连通。此时,差动液压缸7处于非差动伸出状态。来自油源的液压油通过第一换向阀1进入差动液压缸7的无杆腔,差动液压缸7的有杆腔的液压油通过第二换向阀2后流向第一换向阀1,进而流入油箱。When the first reversing valve 1 is at the first working position and the second reversing valve 2 is at the second working position, the rodless chamber of the differential hydraulic cylinder 7 communicates with the oil path between the oil source, and the differential hydraulic cylinder The rod chamber of 7 communicates with the oil path between the first reversing valve 1. At this time, the differential hydraulic cylinder 7 is in a non-differential extension state. The hydraulic oil from the oil source enters the rodless chamber of the differential hydraulic cylinder 7 through the first reversing valve 1, and the hydraulic oil in the rod chamber of the differential hydraulic cylinder 7 flows to the first reversing valve after passing through the second reversing valve 2 1, and then flow into the fuel tank.
当第一换向阀1在第二工作位、第二换向阀2在第一工作位时,差动液压缸7的无杆腔与油箱之间的油路连通,并且差动液压缸7的有杆腔与无杆腔与之间的油路连通。此时,差动液压缸7处于差动缩回状态。差动液压缸7的无杆腔的液压油的一部分通过第一换向阀1流入油箱,另一部分通过第二换向阀2流向差动液压缸7的有杆腔,增大了差动液压缸7的缩回速度。When the first reversing valve 1 is at the second working position and the second reversing valve 2 is at the first working position, the rodless chamber of the differential hydraulic cylinder 7 communicates with the oil passage between the oil tank, and the differential hydraulic cylinder 7 The rod chamber and the rodless chamber communicate with the oil passage between them. At this time, the differential hydraulic cylinder 7 is in a differentially retracted state. Part of the hydraulic oil in the rodless chamber of the differential hydraulic cylinder 7 flows into the oil tank through the first reversing valve 1, and the other part flows into the rod chamber of the differential hydraulic cylinder 7 through the second reversing valve 2, increasing the differential hydraulic pressure. Retraction speed of cylinder 7.
当第一换向阀1在第二工作位、第二换向阀2在第二工作位时,差动液压缸7的无杆腔与油箱之间的油路连通,并且差动液压缸7的有杆腔和第一换向阀1之间的油路连通。差动液压缸7的无杆腔的液压油通过第一换向阀1流入油箱,油箱中的液压油通过单向阀3以及第二换向阀2向差动液压缸7的有杆腔补油。When the first reversing valve 1 is in the second working position and the second reversing valve 2 is in the second working position, the rodless chamber of the differential hydraulic cylinder 7 is connected to the oil passage between the oil tank, and the differential hydraulic cylinder 7 The oil passage between the rod cavity and the first reversing valve 1 is communicated. The hydraulic oil in the rodless chamber of the differential hydraulic cylinder 7 flows into the fuel tank through the first reversing valve 1, and the hydraulic oil in the fuel tank is supplied to the rod chamber of the differential hydraulic cylinder 7 through the check valve 3 and the second reversing valve 2. Oil.
另外,作为第一换向阀1的一个具体示例,当第一换向阀1在中位时,第二换向阀2可以通过第一换向阀1的阀杆中的节流口与油箱连通。此时,差动液压缸7即不做伸出运动,也不做缩回运动。In addition, as a specific example of the first reversing valve 1, when the first reversing valve 1 is in the neutral position, the second reversing valve 2 can pass through the orifice in the stem of the first reversing valve 1 and the fuel tank. connected. At this time, the differential hydraulic cylinder 7 neither extends nor retracts.
在本实用新型差动液压控制系统又一个实施例中,参见图1或图2,在第一换向阀1与差动液压缸7的无杆腔连通的油路上设置有平衡阀8,以保证差动液压缸7在缩回时速度平稳,避免失速现象的发生。In yet another embodiment of the differential hydraulic control system of the present utility model, referring to Fig. 1 or Fig. 2, a balance valve 8 is provided on the oil circuit where the first reversing valve 1 communicates with the rodless cavity of the differential hydraulic cylinder 7, so as to Ensure that the speed of the differential hydraulic cylinder 7 is stable when retracting, and avoid the occurrence of a stall phenomenon.
在本实用新型差动液压控制系统再一个实施例中,参见图1或图2,还包可以包括溢流阀9,溢流阀9的进油口连通油源,溢流阀9的出油口连通油箱。通过设置溢流阀可以限制系统的供给压力,例如在系统压力大于20MPa时溢流阀打开,以减小系统的供给压力。In yet another embodiment of the differential hydraulic control system of the present invention, referring to Fig. 1 or Fig. 2, it may also include a relief valve 9, the oil inlet of the relief valve 9 is connected to the oil source, and the oil outlet of the relief valve 9 The port connects to the fuel tank. The supply pressure of the system can be limited by setting the relief valve, for example, when the system pressure is greater than 20MPa, the relief valve is opened to reduce the supply pressure of the system.
本实用新型差动液压控制系统可以应用在起重机上。The differential hydraulic control system of the utility model can be applied to a crane.
在本实用新型提供的起重机的一个实施例中,可以包括上述任一实施例中的液压差动控制系统。In one embodiment of the crane provided by the utility model, the hydraulic differential control system in any of the above embodiments may be included.
本领域普通技术人员可以理解:实现上述方法实施例的全部或部分步骤可以通过程序指令相关的硬件来完成,前述的程序可以存储于一计算机可读取存储介质中,该程序在执行时,执行包括上述方法实施例的步骤;而前述的存储介质包括:ROM、RAM、磁碟或者光盘等各种可以存储程序代码的介质。Those of ordinary skill in the art can understand that all or part of the steps for realizing the above-mentioned method embodiments can be completed by hardware related to program instructions, and the aforementioned program can be stored in a computer-readable storage medium. When the program is executed, the It includes the steps of the above method embodiments; and the aforementioned storage medium includes: ROM, RAM, magnetic disk or optical disk and other various media that can store program codes.
在本实用新型的描述中,需要理解的是,使用“第一”、“第二”、等词语来限定零部件,仅仅是为了便于对上述零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本实用新型保护范围的限制。In the description of the present utility model, it should be understood that the use of words such as "first" and "second" to define parts is only for the convenience of distinguishing the above parts. If there is no other statement, the above words do not There is no special meaning, so it cannot be interpreted as limiting the protection scope of the present utility model.
本实用新型的描述是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显然的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principle and practical application of the invention, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for particular purposes.
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| CN201520142172.2U CN204572645U (en) | 2015-03-12 | 2015-03-12 | Differential hydraulic control system and hoist |
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| CN201520142172.2U CN204572645U (en) | 2015-03-12 | 2015-03-12 | Differential hydraulic control system and hoist |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104675807A (en) * | 2015-03-12 | 2015-06-03 | 徐州重型机械有限公司 | Hydraulic differential control system and method as well as crane |
| CN114105014A (en) * | 2021-10-28 | 2022-03-01 | 湖南三一中型起重机械有限公司 | Jib luffing hydraulic system and working machinery |
-
2015
- 2015-03-12 CN CN201520142172.2U patent/CN204572645U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104675807A (en) * | 2015-03-12 | 2015-06-03 | 徐州重型机械有限公司 | Hydraulic differential control system and method as well as crane |
| CN114105014A (en) * | 2021-10-28 | 2022-03-01 | 湖南三一中型起重机械有限公司 | Jib luffing hydraulic system and working machinery |
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