CN204569223U - The multi-functional side unloading rock loader of mine underground - Google Patents
The multi-functional side unloading rock loader of mine underground Download PDFInfo
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Abstract
本实用新型涉及井下巷道的机械设备,具体为一种矿用井下多功能侧卸装岩机,包括履带式行走机构100、回转活动平台200和操作室300。所述回转活动平台200上安装起吊工作装置和侧倾铲运装置。本实用新型设计合理、结构简单,提供了一种在巷道中自由进行多种作业的履带式车辆,大大减轻了工人的劳动强度,提高了工作效率,具有重要的应用价值。
The utility model relates to mechanical equipment for underground tunnels, in particular to an underground multi-functional side unloading rock machine for mines, which includes a crawler-type walking mechanism 100 , a rotary movable platform 200 and an operating room 300 . The slewing movable platform 200 is installed with a lifting working device and a side tilting scraping device. The utility model has a reasonable design and a simple structure, provides a crawler vehicle that can perform various operations freely in the roadway, greatly reduces the labor intensity of workers, improves work efficiency, and has important application value.
Description
技术领域 technical field
本实用新型涉及井下巷道内的作业机械设备,具体为一种矿用井下多功能侧卸装岩机。 The utility model relates to operating mechanical equipment in an underground roadway, in particular to an underground multifunctional side unloading rock machine for mining.
背景技术 Background technique
在煤矿井下的巷道中,由于空间狭小、防爆要求高等诸多因素,对机械设备也具有了更多要求。目前,在巷道中进行搬运、起吊等繁琐任务时,往往通过人工或半自动化作业,不仅工作效率不高,而且经常发生安全事故。 In the tunnels of coal mines, due to many factors such as narrow space and high explosion-proof requirements, there are more requirements for mechanical equipment. At present, when performing cumbersome tasks such as handling and lifting in the roadway, it is often done manually or semi-automatically. Not only is the work efficiency low, but safety accidents often occur.
发明内容 Contents of the invention
本实用新型的目的在于提供一种在巷道中具有多种功能的履带式车辆,为煤矿生产提供更多便利,提高生产效率。 The purpose of the utility model is to provide a crawler vehicle with multiple functions in the roadway, which provides more convenience for coal mine production and improves production efficiency.
本实用新型是采用如下技术方案实现的: The utility model is realized by adopting the following technical solutions:
一种矿用井下多功能侧卸装岩机,包括履带式行走机构、回转活动平台和操作室及相应的液压系统。 The utility model relates to an underground multifunctional side unloading rock loading machine for mines, which includes a crawler type traveling mechanism, a rotary movable platform, an operating room and a corresponding hydraulic system.
所述回转活动平台上安装起吊工作装置;所述起吊工作装置包括外臂和套接于外臂内的内臂,所述外臂底部与回转活动平台铰接、其中部与起吊工作油缸的活塞杆端部铰接,所述起吊工作油缸的缸体底部与回转活动平台铰接;所述回转活动平台上安装有液压绞车;所述内臂的端部安装有起吊架,所述起吊架的端部安装有定滑轮;所述液压绞车的转筒上缠绕钢丝绳,所述钢丝绳绕过定滑轮的端部连接起吊钩,所述起吊钩的端部安装有限位块。 A lifting working device is installed on the rotary movable platform; the lifting working device includes an outer arm and an inner arm sleeved in the outer arm, the bottom of the outer arm is hinged with the rotary movable platform, and the middle part is connected with the piston rod of the lifting working cylinder. The end is hinged, the cylinder bottom of the lifting working cylinder is hinged with the rotary movable platform; a hydraulic winch is installed on the rotary movable platform; a lifting frame is installed at the end of the inner arm, and the end of the lifting frame is installed There is a fixed pulley; the drum of the hydraulic winch is wound with a wire rope, and the end of the wire rope bypassing the fixed pulley is connected to a lifting hook, and a limit block is installed at the end of the lifting hook.
起吊装置工作时,起吊架用螺栓连接于内臂的端面上,液压绞车安装于活动平台的配重上,通过转动铰车轮盘带动钢丝绳上下升降来起吊物体。起吊时,通过起吊工作油缸伸出将吊臂摆动上升到位,内臂外伸到位,同时松开铰车盘,将吊钩挂上被吊件后,收紧钢绳起吊物件。 When the lifting device is working, the lifting frame is connected to the end face of the inner arm with bolts, and the hydraulic winch is installed on the counterweight of the movable platform, and the object is lifted by turning the wheel of the hinge to drive the wire rope up and down. When hoisting, the boom swings up to the position through the extension of the lifting working oil cylinder, the inner arm is extended to the position, and at the same time, the winch disc is released, the hook is hung on the object to be hoisted, and the steel rope is tightened to lift the object.
所述回转活动平台前部安装侧倾铲运装置,所述侧倾铲运装置包括分别通过销轴对称安装于回转活动平台前端部的两片动臂,两片动臂的前端部共同铰接安装一铲斗;所述两片动臂之间固定安装有联动臂,所述联动臂的中部与举升工作油缸的活塞杆端部铰接,所述举升工作油缸的缸筒端部与回转活动平台铰接;所述联动臂的上部与侧翻工作油缸的缸筒端部铰接,所述侧翻工作油缸的活塞杆端部与侧翻连接臂的一端铰接,所述侧翻连接臂的另一端与铲斗的背面固连。 The front part of the rotary movable platform is equipped with a side tilting shoveling device, and the side tilting shoveling device includes two booms that are symmetrically installed on the front end of the rotary movable platform through pin shafts, and the front ends of the two booms are jointly hinged and installed A bucket; a linkage arm is fixedly installed between the two booms, the middle part of the linkage arm is hinged to the end of the piston rod of the lifting working cylinder, and the cylinder end of the lifting working cylinder is connected to the rotating movable The platform is hinged; the upper part of the linkage arm is hinged to the cylinder end of the rollover working cylinder, the piston rod end of the rollover working cylinder is hinged to one end of the rollover connecting arm, and the other end of the rollover connecting arm Fastened to the back of the bucket.
侧倾铲运装置工作时,将活动平台对中,操作侧倾工作油缸将铲斗放平落于地面,操纵主车向前移动使铲斗装满货物,再操纵举升工作油缸使得动臂向上升的同时操作侧倾工作油缸开始收斗,上升到位后操纵回转活动平台左右转向至矿车上方处操纵铲斗向左或向右侧翻缷货,反之操纵动臂下降铲斗,转动平台,铲斗侧翻回收到位,并放平下降到位,再一次循环作业。 When the side tilting scraper device is working, center the movable platform, operate the side tilting working cylinder to put the bucket flat on the ground, control the main vehicle to move forward to fill the bucket with goods, and then operate the lifting working cylinder to make the boom While ascending, operate the side tilting working cylinder to start retracting the bucket. After ascending to the right position, manipulate the rotary movable platform to turn left and right to the top of the mine car, manipulate the bucket to dump the cargo to the left or right, otherwise, manipulate the boom to lower the bucket and turn the platform , the bucket rolls over and is recovered in place, and then leveled and lowered in place, and the cycle operation is performed again.
本侧卸装岩装置主要用于坑道内进行装卸和短途搬运作业。本装置最大特点是铲斗可围绕车前部中心旋转180o,这样在装卸作业时可轻松的将货物卸载到前半部180o的任何位置,只要转动活动平台而不需旋转车体底盘,即可实现。而目前矿用井下同类型履带式侧卸装岩车铲斗和车身连为一体,装载作业卸载时必须改变车体底盘走向,方可实现。由于坑道内宽度有限,装载作业时车体底盘转向所需转向半径较大,车身前后移动距离长,导致作业循环周期长。且坑道地面土质较软,车辆转向时两侧履带前后进退时阻力很大,导致转向困难,作业效率低。而本车设计所采用的回转平台作业方式则完全解决了上述难题。目前,本申请设计方案在井下试用中,大大提高了作业效率及作业简易程度,受到矿方一致好评。 The rock unloading device on this side is mainly used for loading and unloading and short-distance transportation in the tunnel. The biggest feature of this device is that the bucket can rotate 180o around the center of the front part of the vehicle, so that the cargo can be easily unloaded to any position of 180o in the front half during loading and unloading operations. It can be realized by simply rotating the movable platform without rotating the chassis of the car body. . At present, the same type of crawler-type side unloading rock truck bucket and the body of the same type of mine underground are connected as one. When loading and unloading, the direction of the chassis of the car body must be changed to realize it. Due to the limited width of the tunnel, the steering radius required for the chassis of the car body during loading operations is relatively large, and the front and rear movement distance of the car body is long, resulting in a long operating cycle. Moreover, the soil quality of the tunnel ground is relatively soft, and when the vehicle turns, the crawlers on both sides move forward and backward with great resistance, resulting in difficult steering and low operating efficiency. The rotary platform operation method adopted in the design of this vehicle completely solves the above-mentioned problems. At present, the design scheme of this application has greatly improved the operation efficiency and operation simplicity in the underground trial, and has been well received by the mine side.
本实用新型设计合理、结构简单,提供了一种在巷道中自由进行多种作业的履带式车辆,大大减轻了工人的劳动强度,提高了工作效率,具有重要的应用价值。 The utility model has a reasonable design and a simple structure, provides a crawler vehicle that can perform various operations freely in the roadway, greatly reduces the labor intensity of workers, improves work efficiency, and has important application value.
附图说明 Description of drawings
图1表示本实用新型的结构示意图,图中重复显示了内臂和外臂,表示起吊装置的摆动范围;图中重复显示了吊钩,表示吊钩处于最上方或者最下方时的状态。 Fig. 1 shows the structural representation of the present utility model, and repeatedly shows inner arm and outer arm among the figure, represents the swing range of hoisting device; Repeatedly shown suspension hook among the figure, represents the state when suspension hook is at the top or the bottom.
图2表示图1的部分结构示意图。 FIG. 2 shows a partial structural schematic diagram of FIG. 1 .
图3表示图2的俯视图。 FIG. 3 shows a plan view of FIG. 2 .
图4表示图1的俯视图。 FIG. 4 shows a plan view of FIG. 1 .
图中,100-履带式行走机构,200-回转活动平台,300-操作室,101-销轴,102-动臂,103-铲斗,104-联动臂,105-举升工作油缸,106-侧倾工作油缸,107-侧翻连接臂,201-外臂,202-内臂,203-起吊工作油缸,204-液压绞车,205-起吊架,206-定滑轮,207-钢丝绳,208-吊钩,209-限位块。 In the figure, 100-crawler type traveling mechanism, 200-rotary movable platform, 300-operating room, 101-pin shaft, 102-boom, 103-bucket, 104-linkage arm, 105-lifting working cylinder, 106- Rolling working cylinder, 107-rollover connecting arm, 201-outer arm, 202-inner arm, 203-lifting working cylinder, 204-hydraulic winch, 205-hanging frame, 206-fixed pulley, 207-wire rope, 208-hanging Hook, 209-limit block.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施例进行详细说明。 Specific embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.
一种矿用井下多功能侧卸装岩机,包括履带式行走机构100、回转活动平台200和操作室300、液压系统。 An underground multifunctional side unloading rock loading machine for mines, comprising a crawler-type traveling mechanism 100, a rotary movable platform 200, an operating room 300, and a hydraulic system.
所述回转活动平台200上安装起吊工作装置;本起吊工作装置由起吊架、液压绞车、钢丝绳和吊钩等部件组成,如图1、4所示。所述起吊工作装置包括外臂201和套接于外臂201内的内臂202,所述外臂201底部与回转活动平台200铰接、其中部与起吊工作油缸203的活塞杆端部铰接,所述起吊工作油缸203的缸体底部与回转活动平台200铰接;所述回转活动平台200上安装有液压绞车204;所述内臂202的端部安装有起吊架205,所述起吊架205的端部安装有定滑轮206;所述液压绞车204的转筒上缠绕钢丝绳207,所述钢丝绳207绕过定滑轮206的端部连接起吊钩208,所述起吊钩208的端部安装有限位块209,用于限制吊钩208越过定滑轮206。 A lifting working device is installed on the rotary movable platform 200; the lifting working device is composed of a lifting frame, a hydraulic winch, a steel wire rope and a hook, as shown in Figures 1 and 4 . The lifting device includes an outer arm 201 and an inner arm 202 sleeved in the outer arm 201. The bottom of the outer arm 201 is hinged to the rotary movable platform 200, and the middle is hinged to the end of the piston rod of the lifting cylinder 203. The cylinder bottom of the lifting working oil cylinder 203 is hinged with the rotary movable platform 200; a hydraulic winch 204 is installed on the rotary movable platform 200; A fixed pulley 206 is installed at the top; a wire rope 207 is wound on the drum of the hydraulic winch 204, and the end of the wire rope 207 bypassing the fixed pulley 206 is connected to a lifting hook 208, and the end of the lifting hook 208 is installed with a limit block 209 , for restricting the hook 208 from passing over the fixed pulley 206.
其基本工作原理:起吊架用螺栓连接于吊臂内臂上,液压绞车安装于活动平台配重上,通过转动铰车轮盘带动钢丝绳上下升降来起吊物体。起吊时,操作起吊工作油缸将吊臂摆动上升到位,内臂外伸到位,同时松开铰车盘,将吊钩挂上被吊件后收紧钢丝绳起吊物件。起吊范围:车前方及侧面方向计180°的半圆面。绕主车回转平台中心转动±90°,内吊臂外伸距离1250mm,提升高度为吊钩中心距地平为2900mm(内臂外伸到位)。本装置起吊重量:内臂回缩到位,吊重t=3000kg,内臂外伸到位,吊重t=2500kg。本装置适合用于矿井内坑道吊装刮板机溜板槽和其它物件,吊装时履带车可前后带着吊物移动。 Its basic working principle: the lifting frame is connected to the inner arm of the boom with bolts, the hydraulic winch is installed on the counterweight of the movable platform, and the object is lifted by turning the wheel of the hinge to drive the wire rope up and down. When hoisting, operate the hoisting working oil cylinder to swing the boom up to the position, and extend the inner arm to the position. At the same time, loosen the winch disc, hang the hook on the hoisted item, and tighten the wire rope to lift the item. Lifting range: 180° semicircle in front and side direction of the vehicle. Rotate ±90° around the center of the slewing platform of the main vehicle, the extension distance of the inner boom is 1250mm, and the lifting height is 2900mm from the center of the hook to the ground (the extension of the inner arm is in place). The lifting weight of this device: when the inner arm is retracted in place, the hoisting weight t=3000kg; when the inner arm is extended out, the hoisting weight is t=2500kg. The device is suitable for hoisting the scraper chute and other objects in the tunnel in the mine, and the crawler vehicle can move forward and backward with the hoisting objects during hoisting.
所述回转活动平台200前部安装侧倾铲运装置,本侧倾铲运装置由侧倾铲斗、动臂、侧翻联接装置、液压油缸和轴销等部件所组成,如图2、3所示。所述侧倾铲运装置包括分别通过销轴101对称安装于回转活动平台200前端部的两片动臂102,两根片臂102的前端部共同铰接安装一铲斗103;所述两片动臂102之间固定安装有联动臂104,所述联动臂104的中部与举升工作油缸105的活塞杆端部铰接,所述举升工作油缸105的缸筒端部与回转活动平台200铰接;所述联动臂104的上部与侧翻工作油缸106的缸筒端部铰接,所述侧翻工作油缸106的活塞杆端部与侧翻连接臂107的一端铰接,所述侧翻连接臂107的另一端与铲斗103的背面固连。 The front part of the slewing movable platform 200 is equipped with a side tilting shoveling device, which is composed of a side tilting bucket, a boom, a rollover coupling device, a hydraulic cylinder and a pivot pin, as shown in Figures 2 and 3 shown. The side tilting scraper includes two moving arms 102 symmetrically installed on the front end of the rotary movable platform 200 through pin shafts 101 respectively, and a bucket 103 is hingedly mounted on the front ends of the two moving arms 102; A linkage arm 104 is fixedly installed between the arms 102, the middle part of the linkage arm 104 is hinged with the piston rod end of the lifting working cylinder 105, and the cylinder end of the lifting working cylinder 105 is hinged with the rotary movable platform 200; The upper part of the linkage arm 104 is hinged with the cylinder end of the rollover working oil cylinder 106, and the piston rod end of the rollover working oil cylinder 106 is hinged with one end of the rollover connecting arm 107, and the side of the rollover connecting arm 107 is hinged. The other end is fixedly connected with the back side of the bucket 103 .
本侧倾铲运装置,性能参数:铲装重量3000Kg、铲斗容积1m3、侧倾卸载高度1575mm、卸载距离(向前1870mm,向左右1900mm)。本侧倾铲运装置工作原理:将回转活动平台对中,将铲斗放平落于地面,操纵主车向前移动使铲斗装满货物,再操纵动臂向上升的同时开始收斗,上升到位后操纵活动平台左右转向至矿车上方处操纵铲斗向左或向右侧翻缷货,反之操纵动臂下降转动平台,斗侧翻回收到位,并放平下降到位,再一次循环作业。 The performance parameters of this side tilting shoveling device: shoveling weight 3000Kg, bucket volume 1m 3 , side tilting unloading height 1575mm, unloading distance (1870mm forward, 1900mm left and right). The working principle of this side tilting scraper device: center the rotary movable platform, put the bucket flat on the ground, manipulate the main vehicle to move forward to fill the bucket with goods, and then manipulate the boom to rise and start to retract the bucket at the same time. After rising to the right position, manipulate the movable platform to turn left and right to the top of the mine car and manipulate the bucket to turn left or right to turn over the cargo. Otherwise, manipulate the boom to lower and rotate the platform, the bucket rolls over and recovers in place, and then flattened and lowered in place, and the cycle works again .
最后所应说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照实施例本实用新型进行了详细说明,本领域的普通技术人员应当理解,对本实用新型的技术方案进行修改或者等同替换,都不脱离本实用新型的技术方案的精神和范围,其均应涵盖本实用新型的权利要求保护范围中。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that the technology of the utility model The modification or equivalent replacement of the scheme does not depart from the spirit and scope of the technical scheme of the present utility model, and all of them shall be covered by the protection scope of the claims of the present utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106115486A (en) * | 2016-08-18 | 2016-11-16 | 甘培嘉 | A kind of novel crane |
CN106946162A (en) * | 2017-05-25 | 2017-07-14 | 湖州中辰建设有限公司 | A kind of novel crane |
CN109235514A (en) * | 2018-10-23 | 2019-01-18 | 江苏天煤机电科技有限公司 | A kind of mining multi-purpose crawler type traction loading truck-mounted crane |
-
2015
- 2015-04-10 CN CN201520210885.8U patent/CN204569223U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106115486A (en) * | 2016-08-18 | 2016-11-16 | 甘培嘉 | A kind of novel crane |
CN106946162A (en) * | 2017-05-25 | 2017-07-14 | 湖州中辰建设有限公司 | A kind of novel crane |
CN109235514A (en) * | 2018-10-23 | 2019-01-18 | 江苏天煤机电科技有限公司 | A kind of mining multi-purpose crawler type traction loading truck-mounted crane |
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