CN204568907U - A kind of serialization vulcan fibre production wrap-up - Google Patents
A kind of serialization vulcan fibre production wrap-up Download PDFInfo
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- CN204568907U CN204568907U CN201520067077.0U CN201520067077U CN204568907U CN 204568907 U CN204568907 U CN 204568907U CN 201520067077 U CN201520067077 U CN 201520067077U CN 204568907 U CN204568907 U CN 204568907U
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 39
- 239000010959 steel Substances 0.000 claims abstract description 39
- 238000004804 winding Methods 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000032683 aging Effects 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000010612 desalination reaction Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
Landscapes
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
本实用新型涉及一种连续化钢纸生产用收卷装置，其包括固定部分、收卷部分和纠偏部分。本实用新型通过液压系统，使用大扭矩液压马达和气液纠偏装置，达到了理想的收卷能力。
The utility model relates to a winding device for continuous steel paper production, which comprises a fixing part, a winding part and a deviation correcting part. The utility model uses a hydraulic system, a large-torque hydraulic motor and a gas-liquid rectifying device to achieve ideal winding capacity.
Description
技术领域 technical field
本实用新型涉及一种收卷机，具体涉及一种连续化钢纸生产用收卷装置。 The utility model relates to a winding machine, in particular to a winding device for continuous steel paper production.
背景技术 Background technique
钢纸是我国最重要的特种纸之一，坚硬度很高，又称硬化纸，硬钢纸板。钢纸纸质坚硬，具有优良的弹性、耐磨性、耐腐蚀性、耐热性、机械强度、绝缘性能和机械加工成型性能，极易适用各种各样的机械加工，如切削、钻孔、粘叠、冲制和研磨等。它是采用对纤维素具有剧烈润胀和胶化特性的金属盐—氯化锌溶液为处理剂，对钢原纸进行处理、层叠制得。 Steel paper is one of the most important specialty papers in my country, with high hardness, also known as hardened paper and hard steel cardboard. Steel paper paper is hard, with excellent elasticity, wear resistance, corrosion resistance, heat resistance, mechanical strength, insulation performance and mechanical processing forming performance, and is very easy to apply to various mechanical processing, such as cutting, drilling , sticking, punching and grinding, etc. It is made by treating and laminating steel base paper by using zinc chloride solution, a metal salt that has strong swelling and gelling properties for cellulose, as a treatment agent.
目前钢纸生产流程主要有间歇式钢纸生产线和连续化钢纸生产线。 At present, the production process of steel paper mainly includes intermittent steel paper production line and continuous steel paper production line.
间歇式钢纸是传统的钢纸生产流程，主要流程为：胶化复合、老化、脱盐、洗刷、干燥、整形及包装，且各工段相对是独立的。间歇式钢纸生产线的特点是可以生产厚度大的产品，但操作和管理难度较大。 Intermittent steel paper is a traditional steel paper production process. The main process is: gelling compounding, aging, desalination, washing, drying, shaping and packaging, and each section is relatively independent. The feature of the intermittent steel paper production line is that it can produce products with a large thickness, but it is difficult to operate and manage.
连续式钢纸生产线是把各工序组合起来的一条生产线，主要流程为：胶化复合、老化、脱盐、水洗、洗刷、预干、烘干、压光、卷取或剪板。连续式钢纸生产线通过设备的改进，大大提高了生产效率，降低了劳动强度，易于管理。 The continuous steel paper production line is a production line that combines various processes. The main process is: gelling compounding, aging, desalination, washing, scrubbing, pre-drying, drying, calendering, coiling or shearing. Through the improvement of equipment, the continuous steel paper production line has greatly improved production efficiency, reduced labor intensity, and is easy to manage.
在连续式钢纸生产线实际生产过程中，钢纸的收卷普遍采用圆筒式收卷机，由于钢纸的硬度较大，当纸张两边松紧不一致时，收卷过程中易造成打折和跑偏现象，最终导致钢纸卷边缘不整齐，凹凸不齐，为钢纸的分切工序造成很大困难，浪费严重；同时当钢纸厚度达到1.0mm以上时，钢纸的收卷需要更大的扭矩力，圆筒式收卷机无法提供更大的扭矩力，造成钢纸卷轴较松散，钢纸边缘跑偏严重，无法完成1000米以上的大钢纸卷的收卷，达不到生产要求。 In the actual production process of the continuous steel paper production line, the winding of the steel paper generally adopts a cylindrical winder. Due to the high hardness of the steel paper, when the tightness of the two sides of the paper is inconsistent, it is easy to cause discounts and deviations during the winding process. Phenomenon, eventually lead to irregular edges of the steel paper roll, uneven, causing great difficulties for the cutting process of steel paper, serious waste; at the same time when the thickness of the steel paper reaches 1.0mm or more, the winding of the steel paper requires a larger Torque force, the cylindrical winder cannot provide greater torque, resulting in loose steel paper reels, serious edge deviation of the steel paper, unable to complete the winding of large steel paper rolls over 1,000 meters long, and failing to meet production requirements .
实用新型内容 Utility model content
针对连续化钢纸收卷中存在的问题，本实用新型所要解决的技术问题是提供一种卷轴能力高且收卷整齐的连续化钢纸生产用收卷装置。 Aiming at the problems existing in continuous steel paper winding, the technical problem to be solved by the utility model is to provide a winding device for continuous steel paper production with high reel capacity and neat winding.
本实用新型解决其技术问题采用的技术方案为：一种连续化钢纸生产用收卷装置，其包括固定部分、收卷部分和纠偏部分；所述固定部分包括卷纸架，所述卷纸架包括底座和固定设置在底座两端的、相对的侧支架台；所述收卷部分包括设置在两个侧支架台之间的导纸辊、固定设置在侧支架台上的轴座式安全夹、架设在轴座式安全夹上的卷纸轴、与所述卷纸轴轴连接的液压马达；所述纠偏部分包括设置在卷纸轴对面用于检测钢纸位置的气敏传感器、与所述气敏传感器连接的气液纠偏控制器、与所述气液纠偏控制器连接的纠偏液压缸，所述纠偏液压缸固定设置在所述底座的底面，所述纠偏部分还包括与所述底座底面固定连接的滑台、与所述滑台匹配设置的导轨，所述导轨方向与卷纸轴轴向平行。 The technical solution adopted by the utility model to solve the technical problem is: a winding device for continuous steel paper production, which includes a fixed part, a winding part and a deviation correction part; the fixed part includes a roll paper holder, and the roll paper The frame includes a base and opposite side support platforms fixedly arranged at both ends of the base; the winding part includes a paper guide roller arranged between the two side support platforms, and an axle seat type safety clip fixedly arranged on the side support platforms , a paper reel erected on the pedestal type safety clip, and a hydraulic motor connected to the reel shaft; the correction part includes a gas sensor arranged on the opposite side of the reel for detecting the position of the steel paper, and the A gas-hydraulic deviation correction controller connected to the gas sensor, a deviation correction hydraulic cylinder connected with the gas-liquid deviation correction controller, the deviation correction hydraulic cylinder is fixedly arranged on the bottom surface of the base, and the deviation correction part also includes a The slide table fixedly connected to the bottom surface and the guide rail matched with the slide table, the direction of the guide rail is parallel to the axial direction of the roll paper shaft.
优选的，所述导纸辊设置一个以上。 Preferably, more than one paper guide roller is provided.
本实用新型所述气敏传感器选用EPC-QY-01，气液纠偏控制器选用东莞市搏信机电设备有限公司生产的型号为MAE910的控制器。 The gas sensor described in the utility model selects EPC-QY-01, and the gas-liquid correction controller selects the model MAE910 controller produced by Dongguan Boxin Electromechanical Equipment Co., Ltd.
本实用新型的积极效果在于， The positive effect of the utility model is that,
1、采用液压马达驱动卷纸轴，卷轴能力达2000米，卷轴重量达3吨，扭矩力大，收卷能力大，收卷轴较紧，钢纸不打折； 1. The paper reel is driven by a hydraulic motor, the reel capacity is 2000 meters, the reel weight is 3 tons, the torque is large, the rewinding capacity is large, the rewinding reel is tight, and the steel paper is not discounted;
2、收卷轴边纸整齐，便于钢纸的分切对边，减少分切时的浪费； 2. The side paper of the winding shaft is neat, which is convenient for cutting the opposite side of the steel paper and reducing the waste during cutting;
3、操作方便，自动化控制，减少人力。 3. Easy to operate, automatic control, reduce manpower.
本实用新型通过液压系统，使用大扭矩液压马达和自动气液纠偏装置，达到了理想的收卷能力。 The utility model uses a hydraulic system, a large-torque hydraulic motor and an automatic gas-liquid rectifying device to achieve ideal winding capacity.
附图说明 Description of drawings
图1为本实用新型的结构示意图； Fig. 1 is the structural representation of the utility model;
图2为本实用新型的左视结构示意图。 Fig. 2 is a left view structure diagram of the utility model.
附图中，1固定部分，11卷纸架，12底座，13侧支架台，2收卷部分，21导纸辊，22轴座式安全夹，23卷纸轴，24液压马达，25液压站，26管道，3纠偏部分，31气敏传感器，32气液纠偏控制器，33纠偏液压缸，34滑台，35导轨。 In the accompanying drawings, 1 fixed part, 11 paper roll stand, 12 base, 13 side support platform, 2 winding part, 21 paper guide roller, 22 axle seat type safety clip, 23 paper roll shaft, 24 hydraulic motor, 25 hydraulic station , 26 pipelines, 3 correction parts, 31 gas sensors, 32 gas-hydraulic correction controllers, 33 correction hydraulic cylinders, 34 slides, 35 guide rails.
具体实施方式 Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂，下面将结合本实用新型实施例中的附图和具体实施方式，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。 In order to make the above purpose, features and advantages of the utility model more obvious and easy to understand, the technical solution in the utility model embodiment will be clearly and completely described below in conjunction with the drawings and specific implementation methods in the utility model embodiment Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1和2所示，本实施例包括固定部分1、收卷部分2和纠偏部分3；所述固定部分1包括卷纸架11，所述卷纸架11包括底座12和固定设置在底座两端的、相对的侧支架台13；所述收卷部分2包括设置在两个侧支架台13之间的导纸辊21、固定设置在侧支架台13上的轴座式安全夹22、架设在轴座式安全夹22上的卷纸轴23、与所述卷纸轴23轴连接的液压马达24；所述纠偏部分3包括设置在卷纸轴23对面用于检测钢纸位置的气敏传感器31、与所述气敏传感器31连接的气液纠偏控制器32、与所述气液纠偏控制器32连接的纠偏液压缸33，所述纠偏液压缸33固定设置在所述底座12的底面，所述纠偏部分3还包括与所述底座12底面固定连接的滑台34、与所述滑台34匹配设置的、供滑台滑动的导轨35，所述导轨35方向与卷纸轴23轴向平行。所述液压马达和液压站通过管道连接，为现有技术。所述导纸辊为两个。 As shown in Figures 1 and 2, the present embodiment includes a fixed part 1, a winding part 2 and a deviation correcting part 3; The opposite side support platforms 13 at both ends; the winding part 2 includes a paper guide roller 21 arranged between the two side support platforms 13, an axle seat type safety clip 22 fixedly arranged on the side support platforms 13, an erection The paper reel 23 on the pedestal safety clip 22, and the hydraulic motor 24 connected to the paper reel 23; A sensor 31, a gas-hydraulic deviation correction controller 32 connected to the gas sensor 31, a deviation correction hydraulic cylinder 33 connected to the gas-hydraulic deviation correction controller 32, and the deviation correction hydraulic cylinder 33 is fixedly arranged on the bottom surface of the base 12 The deviation correcting part 3 also includes a slide table 34 fixedly connected to the bottom surface of the base 12, a guide rail 35 matched with the slide table 34 for sliding the slide table. to parallel. The hydraulic motor and the hydraulic station are connected through pipelines, which is the prior art. There are two paper guide rollers.
本实用新型应用于连续化钢纸生产，当钢纸经过烘干、压光后进入收卷装置，钢纸与卷纸轴结合后，启动气液纠偏，调整好气敏传感器和钢纸边缘的位置，启动收卷液压站，开始收卷。在收卷过程中，液压马达提供较大的扭矩，保证钢纸始终处于绷紧状态，并且随着卷轴的变大，逐步增大收卷的扭矩力；当钢纸出现跑偏现象时，气敏传感器以空气压力传感对流方式检查钢纸边缘，在检出器出口所造成的气压比差，由感应腔调反映讯号，控制纠偏液压缸的油量，液压缸带动卷纸架左右移动，起到自动纠偏作用。 The utility model is applied to continuous steel paper production. When the steel paper is dried and calendered, it enters the winding device. After the steel paper is combined with the reel shaft, the gas-liquid deviation correction is started, and the position of the gas sensor and the edge of the steel paper is adjusted. , start the winding hydraulic station and start winding. During the winding process, the hydraulic motor provides a large torque to ensure that the steel paper is always in a tight state, and gradually increases the winding torque as the reel becomes larger; when the steel paper deviates, the air The sensitive sensor checks the edge of the steel paper by means of air pressure sensing convection. The air pressure ratio difference at the detector outlet is reflected by the sensor tone to control the oil volume of the correction hydraulic cylinder. The hydraulic cylinder drives the roll holder to move left and right. to automatic correction.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520067077.0U CN204568907U (en) | 2015-01-30 | 2015-01-30 | A kind of serialization vulcan fibre production wrap-up |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520067077.0U CN204568907U (en) | 2015-01-30 | 2015-01-30 | A kind of serialization vulcan fibre production wrap-up |
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| CN204568907U true CN204568907U (en) | 2015-08-19 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697707A (en) * | 2017-07-11 | 2018-02-16 | 启东市南阳钢纸厂 | A kind of vulcan fibre winding device with automatic deviation rectifying function |
| CN110282204A (en) * | 2019-07-31 | 2019-09-27 | 佛山市源田床具机械有限公司 | A kind of mattress coil packing is set |
-
2015
- 2015-01-30 CN CN201520067077.0U patent/CN204568907U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697707A (en) * | 2017-07-11 | 2018-02-16 | 启东市南阳钢纸厂 | A kind of vulcan fibre winding device with automatic deviation rectifying function |
| CN110282204A (en) * | 2019-07-31 | 2019-09-27 | 佛山市源田床具机械有限公司 | A kind of mattress coil packing is set |
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Address after: 055450 Xiwang Industrial Zone, Baixiang County, Xingtai City, Hebei Province Patentee after: Hebei Dongda special material technology Co.,Ltd. Address before: 055450 Xiwang Industrial Zone, Baixiang County, Xingtai City, Hebei Province Patentee before: HEBEI DONGDA SPECIAL PAPER INDUSTRY CO.,LTD. |
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