CN204568777U - A kind of High-Speed Automatic sorting Xia Zhuan mechanism - Google Patents
A kind of High-Speed Automatic sorting Xia Zhuan mechanism Download PDFInfo
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Abstract
本实用新型涉及一种高速自动分拣下砖机构,其包括输送线和下砖单元。所述输送线包括间隔且并列设置的两双列皮带输送机构;所述下砖单元包括用于承接瓷砖的托砖机构和用于接收并安放好托砖机构中的瓷砖的下砖机构。因此,本实用新型通过将输送线分设为间隔并列设置的前输送线和后输送线的两双列皮带输送机构以及下砖单元,实现了利用瓷砖下落脱离输送线的方式替代现有阻挡并顶升瓷砖脱离输送线的方式,有效地避免了瓷砖在输送线上的停顿和消除了输送线上的堵砖现象,使得输送线能够连续无停滞地输送瓷砖,避免了瓷砖之间追尾现象的发生,同时降低了生产过程中人工的参与度和劳动强度,有效地提高了生产效率。
The utility model relates to a high-speed automatic sorting and unloading brick mechanism, which comprises a conveying line and a brick unloading unit. The conveying line includes two double-row belt conveying mechanisms that are spaced apart and arranged side by side; the brick lowering unit includes a brick supporting mechanism for receiving tiles and a brick lowering mechanism for receiving and placing the tiles in the brick supporting mechanism. Therefore, the utility model realizes the replacement of the existing blocking and jacking by the way that the tiles fall away from the conveying line by dividing the conveying line into two double-row belt conveying mechanisms and the lower brick unit of the front conveying line and the rear conveying line arranged side by side at intervals. The way of lifting the tiles away from the conveying line effectively avoids the pause of the tiles on the conveying line and eliminates the brick blocking phenomenon on the conveying line, so that the conveying line can continuously convey the tiles without stagnation, and avoids the occurrence of rear-end collisions between the tiles , At the same time, it reduces the artificial participation and labor intensity in the production process, and effectively improves the production efficiency.
Description
技术领域technical field
本实用新型涉及瓷砖自动分拣下砖生产线的拣选下砖机械技术领域,特别是涉及一种高速自动分拣下砖机构。The utility model relates to the technical field of brick sorting and unloading machinery in a tile automatic sorting and unloading production line, in particular to a high-speed automatic sorting and unloading mechanism.
背景技术Background technique
目前,国内各陶瓷厂一般采用人工或自动化设备将由窑炉烧成的毛坯砖及抛光后的成品砖从生产线上拣下至堆砖架中,实现毛坯砖或成品砖的存放。但是,人工拣砖存在着耗费劳动力、劳动强度高、以及生产效率低等问题。At present, domestic ceramic factories generally use manual or automatic equipment to pick the rough bricks fired by the kiln and the polished finished bricks from the production line to the brick racks to store the rough bricks or finished bricks. However, manual picking of bricks has problems such as labor-intensive, high labor intensity, and low production efficiency.
为了解决人工拣砖存在的问题,现有陶瓷厂会采用自动化设备替代人工拣砖。请参阅图1,现有分拣下砖设备一般包括皮带输送机构X1、顶升机构X2、挡砖机构X3和夹砖机构X4。所述顶升机构X2和挡砖机构X3沿皮带输送机构X1输送走向依次设置于皮带输送机构X1,所述夹砖机构X4设置于皮带外侧并朝向顶升机构X2上方。所述顶升机构X2包括顶升气缸X21和顶升台X22;所述挡砖机构X3包括一挡砖气缸X31和一与挡砖气缸X31活塞杆端部连接的挡块X32。所述顶升气缸X21通过一连接件固设于皮带输送机构X1中,该连接件底部垂直固设有一滑柱X5;所述顶升台X22设置于顶升气缸X21上方并与皮带输送机构X1的皮带平行,且其位于皮带输送机构X1的皮带下方,其底部两端分别垂直固设有分别位于顶升气缸X21相对两侧外的两连杆X6,所述两连杆X6底端通过一活动套设于所述滑柱X5外围的连接板X7连接。所述连接板X7与顶升气缸X21的活塞杆端部固定连接,并可由顶升气缸X21驱动其沿滑柱X5上下移动,以带动顶升台X22上升至皮带上方或下移至皮带下方。所述挡砖气缸X31固设于皮带输送机构X1中,并与顶升台X22间隔设置;所述挡块X32设置于顶升台X22与挡砖气缸X31之间,并可由挡砖气缸X31驱动上升至皮带上方或下移至皮带下方。In order to solve the problems of manual brick picking, existing ceramic factories will use automated equipment to replace manual brick picking. Please refer to Fig. 1, the existing brick sorting equipment generally includes a belt conveying mechanism X1, a jacking mechanism X2, a brick blocking mechanism X3 and a brick clamping mechanism X4. The jacking mechanism X2 and the brick blocking mechanism X3 are sequentially arranged on the belt conveying mechanism X1 along the conveying direction of the belt conveying mechanism X1, and the brick clamping mechanism X4 is arranged on the outside of the belt and faces above the jacking mechanism X2. The jacking mechanism X2 includes a jacking cylinder X21 and a jacking platform X22; the brick blocking mechanism X3 includes a brick blocking cylinder X31 and a block X32 connected to the end of the piston rod of the brick blocking cylinder X31. The jacking cylinder X21 is fixed in the belt conveying mechanism X1 through a connecting piece, and a sliding column X5 is vertically fixed at the bottom of the connecting piece; the jacking platform X22 is arranged above the jacking cylinder X21 and connected with the belt conveying mechanism X1 The belts are parallel, and it is located under the belt of the belt conveying mechanism X1, and the two ends of the bottom are vertically fixed with two connecting rods X6 respectively located on the opposite sides of the jacking cylinder X21, and the bottom ends of the two connecting rods X6 pass through a The connecting plate X7 movably sleeved on the periphery of the sliding column X5 is connected. The connecting plate X7 is fixedly connected with the end of the piston rod of the jacking cylinder X21, and can be driven by the jacking cylinder X21 to move up and down along the sliding column X5, so as to drive the jacking platform X22 to rise above the belt or move down to below the belt. The brick blocking cylinder X31 is fixed in the belt conveying mechanism X1, and is spaced apart from the jacking platform X22; the block X32 is arranged between the jacking platform X22 and the brick blocking cylinder X31, and can be driven by the brick blocking cylinder X31 Move up above the belt or down below the belt.
请同时参阅图2~图4,由上述结构可知,现有分拣下砖设备进行拣砖操作时,皮带输送机构X1间隔放置有多块瓷砖,当其中一块瓷砖A1随皮带输送机构X1运行至顶升台X22时,挡砖机构X3中的挡砖气缸X31活塞杆伸出带动挡块X32上升至皮带输送机构X1的皮带上方,实现对顶升台X22中的瓷砖A1的阻挡。于是,顶升气缸X21活塞杆收缩带动连接板X7沿滑柱X7上移,带动顶升台X22上移至皮带上方。随后,启动夹砖机构X4,夹砖机构X4将顶升台X22中的瓷砖A1夹起,从而实现拣砖工作。但是,请同时参阅图5和图6,由于现有分拣下砖设备通过采取输送线上,即皮带输送机构X1上挡砖汽缸X31阻挡瓷砖停顿后,由顶升气缸X21顶起瓷砖的方式使瓷砖脱离皮带输送机构X1;则当瓷砖生产线产量大时,皮带输送机构X1中的皮带上瓷砖间距无法拉开,从而导致瓷砖之间的间距过小,排砖过密,如图5所示;例如:当前方瓷砖A1运行到位,也即运行至顶升台X22时,瓷砖A1受到挡砖气缸X31的作用在皮带上暂时停顿,但因瓷砖之间的间距过小,导致位于瓷砖A1后方的瓷砖A2会与瓷砖A1发生追尾现象A3,如图6所示。Please refer to Figures 2 to 4 at the same time. It can be seen from the above structure that when the existing brick sorting equipment performs brick picking operations, the belt conveying mechanism X1 places multiple tiles at intervals. When one of the tiles A1 runs to the When jacking up platform X22, brick-blocking cylinder X31 piston rod in brick-blocking mechanism X3 stretches out and drives stopper X32 to rise to the belt top of belt conveying mechanism X1, realizes the blocking of tile A1 in jacking platform X22. Therefore, the contraction of the piston rod of the jacking cylinder X21 drives the connecting plate X7 to move up along the sliding column X7, and drives the jacking table X22 to move up to the top of the belt. Subsequently, the brick clamping mechanism X4 is started, and the brick clamping mechanism X4 clamps the tile A1 in the jacking platform X22, thereby realizing the brick picking work. However, please refer to Figure 5 and Figure 6 at the same time, because the existing sorting and lowering brick equipment adopts the method of lifting the tiles by the jacking cylinder X21 after the block cylinder X31 on the belt conveyor X1 stops the tiles from stopping on the conveyor line. Make the tiles separate from the belt conveying mechanism X1; then when the output of the tile production line is large, the distance between the tiles on the belt in the belt conveying mechanism X1 cannot be opened, resulting in too small a distance between the tiles and too dense arranging of bricks, as shown in Figure 5 ;For example: when the front tile A1 is in place, that is, when it runs to the jacking table X22, the tile A1 is temporarily stopped on the belt by the brick blocking cylinder X31, but because the distance between the tiles is too small, it is located behind the tile A1 The ceramic tile A2 will collide with the tile A1 rear-end phenomenon A3, as shown in FIG. 6 .
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的缺点与不足,提供一种高速自动分拣下砖机构,通过采用从输送线下落的方式,使瓷砖脱离输送线,避免了瓷砖在输送线上的停顿,有效地消除了输送线上的堵砖现象,实现了输送线能够连续无停滞地输送瓷砖,避免了瓷砖之间追尾现象的发生,同时降低了生产过程中人工参与度和劳动强度,有效提高生产效率。The purpose of this utility model is to overcome the shortcomings and deficiencies of the prior art, and provide a high-speed automatic sorting and unloading mechanism for tiles, which can make the tiles break away from the conveying line by adopting the method of falling from the conveying line, and avoid the pause of the tiles on the conveying line , effectively eliminates the phenomenon of brick blocking on the conveyor line, realizes that the conveyor line can continuously transport tiles without stagnation, avoids the occurrence of rear-end collisions between tiles, and reduces manual participation and labor intensity in the production process, effectively improving Productivity.
本实用新型是通过以下技术方案实现的:一种高速自动分拣下砖机构,其包括The utility model is realized through the following technical solutions: a high-speed automatic sorting and lowering brick mechanism, which includes
——输送线,包括间隔且并列设置的两双列皮带输送机构,所述两双列皮带输送机构的各皮带位于同一水平高度;- Conveyor line, including two double-row belt conveying mechanisms arranged side by side at intervals, and the belts of the two double-row belt conveying mechanisms are located at the same level;
——以及下砖单元,包括-- and the lower brick unit, including
用于承接瓷砖的托砖机构和用于接收并安放好托砖机构中的瓷砖的下砖机构;所述托砖机构设置于两双列皮带输送机构之间间隔;所述下砖机构安装于两双列皮带输送机构之间的间隔下方。The brick supporting mechanism for accepting tiles and the lower brick mechanism for receiving and placing the tiles in the brick supporting mechanism; the brick supporting mechanism is set at the interval between two double-row belt conveyor mechanisms; the lower brick mechanism is installed on Below the interval between the two double row belt conveying mechanisms.
相对于现有技术,本实用新型高速自动分拣下砖机构通过对输送线的结构进行改进——将输送线分设为间隔并列设置的前输送线和后输送线的两双列皮带输送机构,以及通过下砖单元,实现了需要被拣出的瓷砖从前输送线进入到下砖单元的托砖机构中,并由下砖机构将瓷砖从托砖机构中取出并下落放置好,从而利用瓷砖下落脱离输送线的方式替代现有阻挡并顶升瓷砖脱离输送线的方式,有效地避免了瓷砖在输送线上的停顿和消除了输送线上的堵砖现象,使得输送线能够连续无停滞地输送瓷砖,避免了瓷砖之间追尾现象的发生,同时降低了生产过程中人工的参与度和劳动强度,有效地提高了生产效率。Compared with the prior art, the high-speed automatic sorting and unloading mechanism of the utility model improves the structure of the conveying line by dividing the conveying line into two double-row belt conveying mechanisms with a front conveying line and a rear conveying line arranged side by side at intervals, And through the lower brick unit, the tiles that need to be picked out enter the brick support mechanism of the lower brick unit from the front conveying line, and the tiles are taken out from the brick support mechanism by the lower brick mechanism and placed in place, so as to use the tiles to fall The way of breaking away from the conveying line replaces the existing way of blocking and lifting the tiles away from the conveying line, effectively avoiding the pause of the tiles on the conveying line and eliminating the brick blocking phenomenon on the conveying line, so that the conveying line can be continuously conveyed without stagnation Ceramic tiles avoid the occurrence of rear-end collisions between tiles, and at the same time reduce the degree of manual participation and labor intensity in the production process, effectively improving production efficiency.
所述托砖机构包括托轮机构;所述托轮机构包括分别与双列皮带输送机构的两皮带并列设置的两托轮组件;每个托轮组件包括托轮气缸、托轮驱动臂、托轮连杆和托轮组;所述托轮气缸活塞杆端部通过托轮驱动臂与托轮连杆连接,并可驱动连杆驱动臂带动托轮连杆在竖直方向上做往复旋转运动;所述托轮组包括多个分别设有承托面的托轮,每个托轮分别通过一连接杆与托轮连杆底面垂直连接,且每个托轮的承托面与双列皮带输送机构的皮带共面。通过托砖机构中的托轮组实现对瓷砖的承接,当需要拣砖时,则通过下砖机构夹取瓷砖,并通过托砖机构中的托轮气缸驱动托轮连杆带动托轮组向双列皮带输送机构外侧旋转上移,实现瓷砖的松开,此时下砖机构即可取出瓷砖并安放好;同时托轮组复位,继续承接下一瓷砖。当不需要拣砖时,则瓷砖直接从其中一皮带输送机构经过托轮组进入到另一皮带输送机构,继续输送。The brick supporting mechanism includes a supporting roller mechanism; the supporting roller mechanism includes two supporting roller assemblies respectively arranged side by side with the two belts of the double-row belt conveying mechanism; each supporting roller assembly includes a supporting roller cylinder, a supporting roller driving arm, a supporting roller Wheel connecting rod and supporting wheel group; the end of the supporting wheel cylinder piston rod is connected with the supporting wheel connecting rod through the supporting wheel driving arm, and can drive the connecting rod driving arm to drive the supporting wheel connecting rod to perform reciprocating rotation in the vertical direction The set of supporting rollers includes a plurality of supporting rollers respectively provided with supporting surfaces, each supporting roller is vertically connected with the bottom surface of the connecting rod of the supporting rollers respectively through a connecting rod, and the supporting surface of each supporting roller is connected with the double-row belt The conveyor belts are coplanar. The tiles are accepted by the supporting wheel group in the brick supporting mechanism. When bricks need to be picked, the tiles are picked up by the lower brick mechanism, and the supporting wheel cylinder is driven by the supporting wheel cylinder in the brick supporting mechanism to drive the supporting wheel group to The outer side of the double-row belt conveyor mechanism rotates and moves up to realize the loosening of the tiles. At this time, the lower tile mechanism can take out the tiles and place them; at the same time, the supporting wheel set resets to continue to undertake the next tile. When there is no need to pick bricks, the tiles will directly enter the other belt conveying mechanism from one of the belt conveying mechanisms through the supporting roller group, and continue to convey.
所述托砖机构还包括一托板机构;所述托板机构包括分别与两托轮组件相邻且并排设置的两托板组件;每个托板组件包括一轴线与所述托轮气缸轴线平行的托板气缸、一托板驱动臂、一托板连杆和一托板;所述托板气缸活塞杆端部通过所述托板驱动臂与托板连杆连接,并可驱动托板驱动臂带动托板连杆在竖直方向上做往复运动;所述托板连杆一端活动套设于托轮连杆中部,另一端与托板固定连接;所述托板位于托轮组件下方,且其两端分别通过一连杆与所述托轮连杆两端铰接。通过托板机构,接收托轮机构中的托轮组承接的瓷砖,使得托轮机构不需要等待下砖机构夹紧瓷砖后再执旋转上升松开操作和复位操作,也即,托轮机构一承接到瓷砖时即可就可执行松开操作使瓷砖自由下落到托板中,同时即可执行复位操作继续承接下一瓷砖。因此托板机构的设置,进一步加快了托轮机构对不同瓷砖的承接,使得瓷砖更够更快地下落脱离输送线,从而进一步防止了瓷砖之间追尾现象的发生,并进一步提高了生产效率。The brick supporting mechanism also includes a supporting plate mechanism; the supporting plate mechanism includes two supporting plate assemblies adjacent to the two supporting wheel assemblies and arranged side by side; each supporting plate assembly includes an axis and the axis of the supporting wheel cylinder Parallel supporting plate cylinder, a supporting plate driving arm, a supporting plate connecting rod and a supporting plate; the end of the supporting plate cylinder piston rod is connected with the supporting plate connecting rod through the supporting plate driving arm, and can drive the supporting plate The driving arm drives the supporting plate connecting rod to reciprocate in the vertical direction; one end of the supporting plate connecting rod is movably sleeved in the middle of the supporting wheel connecting rod, and the other end is fixedly connected with the supporting plate; the supporting plate is located under the supporting wheel assembly , and its two ends are respectively hinged with the two ends of the supporting wheel connecting rod through a connecting rod. Through the supporting plate mechanism, the tiles received by the supporting wheel group in the supporting wheel mechanism are received, so that the supporting wheel mechanism does not need to wait for the lower tile mechanism to clamp the tiles before performing the rotation, rising, releasing and reset operations, that is, the supporting wheel mechanism once When the tiles are received, the loosening operation can be performed to make the tiles fall freely into the supporting plate, and the reset operation can be performed at the same time to continue to undertake the next tile. Therefore, the setting of the supporting plate mechanism further speeds up the acceptance of different tiles by the supporting wheel mechanism, so that the tiles can fall off the conveying line faster and faster, thereby further preventing the phenomenon of rear-end collision between tiles and further improving production efficiency.
作为托板机构的另一种结构,所述托砖机构还包括一托板机构;所述托板机构包括分别与所述两托轮组件相邻且并排设置的两托板组件;每个托板组件包括一轴线与所述托轮气缸轴线平行的托板气缸、一托板驱动臂、一与所述托轮连杆平行的托板连杆、以及一位于所述托轮组件下方的托板;所述托板气缸活塞杆端部通过所述托板驱动臂与托板连杆连接,并可驱动托板驱动臂带动托板连杆在竖直方向上做往复旋转运动;所述托板通过至少两连杆与所述托板连杆底面垂直连接。通过托板机构,接收托轮机构中的托轮组承接的瓷砖,使得托轮机构不需要等待下砖机构夹紧瓷砖后再执旋转上升松开操作和复位操作,也即,托轮机构一承接到瓷砖时即可就可执行松开操作使瓷砖自由下落到托板中,同时即可执行复位操作继续承接下一瓷砖。因此,通过托板机构的设置,进一步加快了托轮机构对不同瓷砖的承接,使得瓷砖更够更快地下落脱离输送线,从而进一步防止了瓷砖之间追尾现象的发生,并进一步提高了生产效率。As another structure of the pallet mechanism, the brick pallet mechanism also includes a pallet mechanism; the pallet mechanism includes two pallet assemblies adjacent to the two roller assemblies and arranged side by side; each pallet The plate assembly includes a pallet cylinder whose axis is parallel to the cylinder axis of the supporting roller, a pallet driving arm, a pallet connecting rod parallel to the connecting rod of the supporting roller, and a supporting roller located below the supporting roller assembly. plate; the end of the piston rod of the supporting plate cylinder is connected with the supporting plate connecting rod through the supporting plate driving arm, and can drive the supporting plate driving arm to drive the supporting plate connecting rod to perform reciprocating rotation in the vertical direction; the supporting plate The plate is vertically connected to the bottom surface of the connecting rod of the pallet through at least two connecting rods. Through the supporting plate mechanism, the tiles received by the supporting wheel group in the supporting wheel mechanism are received, so that the supporting wheel mechanism does not need to wait for the lower tile mechanism to clamp the tiles before performing the rotation, rising, releasing and reset operations, that is, the supporting wheel mechanism once When the tiles are received, the loosening operation can be performed to make the tiles fall freely into the supporting plate, and the reset operation can be performed at the same time to continue to undertake the next tile. Therefore, through the setting of the supporting plate mechanism, the acceptance of different tiles by the supporting wheel mechanism is further accelerated, so that the tiles can fall off the conveying line more quickly, thereby further preventing the occurrence of rear-end collisions between tiles and further improving production. efficiency.
所述下砖机构包括用于夹紧并堆放瓷砖的两机械手;所述两机械手的夹紧端相向设置,且两机械手分别设置于两双列皮带输送机构之间的间隔相对两侧下方。The brick lowering mechanism includes two manipulators for clamping and stacking tiles; the clamping ends of the two manipulators are arranged oppositely, and the two manipulators are respectively arranged below the two opposite sides of the interval between the two double-row belt conveying mechanisms.
所述高速自动分拣下砖机构还包括一用于储放瓷砖的堆砖架;所述堆砖架设置于下砖机构的下方并正对朝向托砖机构的底部。通过堆砖架,有利于瓷砖的快速有序地安放,进一步降低了工作人员的劳动强度和提高了生产效率。The high-speed automatic sorting and lowering brick mechanism also includes a brick stacking rack for storing tiles; the brick stacking rack is arranged below the brick lowering mechanism and facing towards the bottom of the brick supporting mechanism. The stacking rack facilitates the fast and orderly placement of tiles, which further reduces the labor intensity of staff and improves production efficiency.
为了更好地理解和实施,下面结合附图详细说明本实用新型。For better understanding and implementation, the utility model will be described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是现有技术分拣下砖设备的结构示意图;Fig. 1 is the structural representation of prior art sorting brick equipment;
图2是现有技术分拣下砖设备拣砖时瓷砖刚好运行至顶升台上的状态示意图;Fig. 2 is a schematic diagram of the state in which the tiles just run to the jacking platform when the bricks are picked by the prior art sorting and lowering equipment;
图3是现有技术分拣下砖设备的档砖机构阻挡瓷砖时的状态示意图;Fig. 3 is a schematic diagram of the state when the brick blocking mechanism of the prior art sorting and unloading equipment blocks the tiles;
图4是现有技术分拣下砖设备的顶升机构顶升瓷砖及夹砖机构夹紧瓷砖时的状态示意图;Fig. 4 is a schematic diagram of the state when the jacking mechanism of the prior art sorting and lowering tile equipment lifts the tiles and the tile clamping mechanism clamps the tiles;
图5是现有技术分拣下砖设备的皮带输送机构中排砖密集时的状态示意图;Fig. 5 is a schematic diagram of the state when the bricks are arranged intensively in the belt conveying mechanism of the brick sorting equipment in the prior art;
图6是现有技术分拣下砖设备的皮带输送机构中的瓷砖之间发生追尾现象的状态示意图;Fig. 6 is a schematic diagram of the state of rear-end collision between tiles in the belt conveying mechanism of the tile-sorting equipment in the prior art;
图7是本实用新型高速自动分拣下砖机构的主视结构示意图;Fig. 7 is a front structural schematic diagram of the high-speed automatic sorting and lowering brick mechanism of the present invention;
图8是图7中的局部结构侧视示意图;Fig. 8 is a schematic side view of the partial structure in Fig. 7;
图9是本实用新型中不需要对瓷砖分拣下砖时瓷砖的输送状态示意图;Fig. 9 is a schematic diagram of the conveying state of the tiles when the tiles do not need to be sorted and lowered in the utility model;
图10是本实用新型需要对瓷砖分拣下砖时托轮机构承载有瓷砖的状态侧视图;Fig. 10 is a side view of the state in which the supporting wheel mechanism carries tiles when the tiles need to be sorted and lowered according to the utility model;
图11是图10中托轮机构中的瓷砖从托轮组下落至托板机构的托板的过程侧视图;Fig. 11 is a side view of the process of tiles in the supporting wheel mechanism falling from the supporting wheel group to the supporting plate of the supporting plate mechanism in Fig. 10;
图12是本实用新型的下砖机构将托板中的瓷砖夹紧并储放至堆砖架的过程侧视图。Fig. 12 is a side view of the process of the brick lowering mechanism of the present invention clamping the tiles in the pallet and storing them on the brick rack.
具体实施方式Detailed ways
请同时参阅图7和图8,本实用新型高速自动分拣下砖机构包括输送线和下砖单元。Please refer to Fig. 7 and Fig. 8 at the same time. The high-speed automatic sorting and unloading brick mechanism of the utility model includes a conveying line and a brick unloading unit.
所述输送线包括间隔且并列设置的两双列皮带输送机构(1和2)。所述两双列皮带输送机构(1和2)的各皮带位于同一水平高度,也即,每个双列皮带输送机构中包括两列相互平行且位于同一水平高度的皮带,其中一双列皮带输送机构中的两皮带与另一双列皮带输送机构的两皮带位于同一水平高度。在本实施例中,其中一双列皮带输送机构1为前输送线,另一双列皮带输送机构2为后输送线。The conveying line includes two double-row belt conveying mechanisms (1 and 2) arranged at intervals and arranged side by side. The belts of the two double-row belt conveying mechanisms (1 and 2) are located at the same level, that is, each double-row belt conveying mechanism comprises two rows of belts that are parallel to each other and are positioned at the same level, wherein one double-row belt conveys The two belts in the mechanism are located at the same level as the two belts of another double row belt conveying mechanism. In this embodiment, one of the double-row belt conveying mechanisms 1 is the front conveying line, and the other double-row belt conveying mechanism 2 is the rear conveying line.
所述下砖单元包括托砖机构3和下砖机构4。所述托砖机构3用于承接瓷砖,其设置于两双列皮带输送机构(1和2)之间的间隔。所述下砖机构4用于接收并安放好托砖机构3中的瓷砖,其安装于两双列皮带输送机构(1和2)之间的间隔下方。The brick lowering unit includes a brick supporting mechanism 3 and a brick lowering mechanism 4 . The brick supporting mechanism 3 is used for receiving ceramic tiles, and it is arranged at the interval between two double-row belt conveying mechanisms (1 and 2). The lower brick mechanism 4 is used to receive and place the tiles in the brick supporting mechanism 3, which is installed below the interval between the two double-row belt conveyor mechanisms (1 and 2).
所述托砖机构3包括一用于承接瓷砖的托轮机构5和一用于接收托轮机构5中的瓷砖的托板机构6。The brick supporting mechanism 3 includes a supporting roller mechanism 5 for receiving tiles and a supporting plate mechanism 6 for receiving tiles in the supporting roller mechanism 5 .
所述托轮机构5包括分别与双列皮带输送机构的两皮带并列设置的两托轮组件(5a和5b)。每个托轮组件包括托轮气缸51、托轮驱动臂52、托轮连杆53和托轮组54。所述托轮气缸51活塞杆端部通过托轮驱动臂52与托轮连杆53连接,并可驱动连杆驱动臂带动托轮连杆53在竖直方向上做往复旋转运动;所述托轮组54包括多个分别设有承托面的托轮,每个托轮分别通过一连接杆与托轮连杆53底面垂直连接,且每个托轮的承托面与双列皮带输送机构的皮带共面。The supporting roller mechanism 5 includes two supporting roller assemblies (5a and 5b) respectively arranged in parallel with the two belts of the double-row belt conveying mechanism. Each supporting roller assembly includes a supporting roller cylinder 51 , a supporting roller driving arm 52 , a supporting roller connecting rod 53 and a supporting roller group 54 . The piston rod end of the supporting wheel cylinder 51 is connected with the supporting wheel connecting rod 53 through the supporting wheel driving arm 52, and can drive the connecting rod driving arm to drive the supporting wheel connecting rod 53 to do reciprocating rotation in the vertical direction; The wheel set 54 includes a plurality of supporting rollers respectively provided with bearing surfaces, each supporting roller is vertically connected with the bottom surface of the supporting roller connecting rod 53 through a connecting rod respectively, and the supporting surface of each supporting roller is connected with the double-row belt conveying mechanism The belts are coplanar.
所述托板机构6包括分别与两托轮组件相邻且并排设置的两托板组件(6a和6b)。每个托板组件包括一轴线与所述托轮气缸51轴线平行的托板气缸61、一托板驱动臂62、一托板连杆63和一托板64。所述托板气缸61活塞杆端部通过所述托板驱动臂62与托板连杆63连接,并可驱动托板驱动臂62带动托板连杆63在竖直方向上做往复运动;所述托板连杆63一端活动套设于托轮连杆53中部,另一端与托板64固定连接;所述托板64位于托轮组件的托轮组下方,且其两端分别通过一连杆与所述托轮连杆53两端铰接。The supporting plate mechanism 6 includes two supporting plate assemblies (6a and 6b) which are respectively adjacent to and arranged side by side with the two supporting wheel assemblies. Each pallet assembly includes a pallet cylinder 61 whose axis is parallel to the axis of the roller cylinder 51 , a pallet driving arm 62 , a pallet connecting rod 63 and a pallet 64 . The end of the piston rod of the pallet cylinder 61 is connected to the pallet connecting rod 63 through the pallet driving arm 62, and can drive the pallet driving arm 62 to drive the pallet connecting rod 63 to reciprocate in the vertical direction; One end of the supporting plate connecting rod 63 is movably sleeved in the middle part of the supporting wheel connecting rod 53, and the other end is fixedly connected with the supporting plate 64; The rod is hinged with the two ends of the supporting wheel connecting rod 53 .
所述下砖机构4包括用于夹紧并堆放瓷砖的两机械手(41和42);所述两机械手(41和42)的夹紧端(43和44)相向设置并分别位于托板机构6相对两侧,且两机械手(41和42)分别设置于两双列皮带输送机构(1和2)之间的间隔相对两侧下方。由于本实用新型机械手的结构与现有机械手的结构相同,故不累述。The lower brick mechanism 4 includes two manipulators (41 and 42) for clamping and stacking ceramic tiles; On the opposite sides, and two manipulators (41 and 42) are arranged respectively under the interval between the two double-row belt conveying mechanisms (1 and 2) on the opposite sides. Because the structure of the utility model manipulator is the same as that of the existing manipulator, it is not repeated.
为了使得瓷砖能够快速有序地安放,进一步降低工作人员的劳动强度和提高生产效率,作为一种更优的技术方案,所述高速自动分拣下砖机构还包括一用于储放瓷砖的堆砖架7。所述堆砖架7设置于下砖机构4的下方并正对朝向托砖机构3的底部。In order to make the tiles can be placed quickly and orderly, further reduce the labor intensity of the staff and improve production efficiency, as a better technical solution, the high-speed automatic sorting and lowering brick mechanism also includes a pile for storing tiles Brick frame7. The brick rack 7 is arranged below the lower brick mechanism 4 and faces towards the bottom of the brick supporting mechanism 3 .
本实用新型高速自动分拣下砖机构实现瓷砖的分拣下砖操作的工作原理如下:The working principle of the high-speed automatic sorting and lowering brick mechanism of the utility model to realize the sorting and lowering of tiles is as follows:
请参阅图9,当前输送线上的瓷砖无需拣下至堆砖架7上储放时,每组托轮组件中的托轮气缸51的活塞杆处于缩回状态,也即原始状态;则瓷砖直接经过托轮机构5中的两托轮组54运行至后输送线上并被输送至后续工位,也即瓷砖依次经过位置B1和位置B2并到达位置B3处。请同时参阅图10~图12,当前输送线上的瓷砖需拣下至堆砖架7储放时,则当瓷砖B到达托轮机构5上时,每组托轮组件中的托轮气缸51的活塞杆伸出,从而推动托轮驱动臂52中与其活塞杆连接的一端往下做小角度旋转运动,同时托轮驱动臂52的另一端则往上做小角度旋转运动并带动与其连接的托轮连杆53上移,从而带动与托轮连杆53连接的托轮组54向上旋转,实现两托轮组件的两托轮组54相互背向运动向两侧打开,从而使得两托轮组54之间的间距大于瓷砖B的宽度,瓷砖B便可从两托轮组54中下落至托板机构6的两托板64中,并由两托板64承接。同时瓷砖B脱离两托轮组54后,两托轮气缸51即刻收缩活塞杆并复位,继续承接或过渡下一瓷砖,实现对瓷砖B的无停滞承接和过渡。当瓷砖B下落至两托板64上后,此时位于两托板64两侧的两机械手(41和42)的夹紧端(43和44)分别移动至瓷砖B相对两侧,并夹紧瓷砖B;此时托板机构6中的两托板气缸61活塞杆伸出,顶推托板驱动臂62中与其连接的一端往下做小角度旋转运动,同时托板驱动臂62另一端往上做小角度旋转运动并带动与其连接的托板连杆63绕托轮连杆53向外上移,从而带动与托板连杆63连接的托板64向上旋转,实现两托板64相互背向运动向两侧打开,从而使得两托板64之间的间距大于瓷砖B的宽度,瓷砖B便可从两托板64中脱离,此时两机械手(41和42)便可带动瓷砖B向下旋转90度并将瓷砖B放至堆砖架7上,然后两机械手(41和42)的夹紧端(43和44)同时松开瓷砖B并在机械手的驱动下复位,也即两夹紧端(43和44)分别回复到托轮机构5的两托板64处并等待需要装夹的瓷砖。同时在两机械手(41和42)将瓷砖夹离两托板64时,两托板气缸61活塞杆缩回,托板机构6复位,如此循环,即可完成瓷砖连续高速自动分拣的工序。Please refer to Fig. 9, when the tiles on the current conveying line do not need to be picked up and stored on the stacking rack 7, the piston rods of the supporting roller cylinders 51 in each set of supporting roller assemblies are in the retracted state, that is, the original state; Directly passing through the two supporting wheel sets 54 in the supporting wheel mechanism 5, it runs to the rear conveying line and is transported to the subsequent station, that is, the tiles pass through position B1 and position B2 in sequence and arrive at position B3. Please refer to Figures 10 to 12 at the same time. When the tiles on the current conveying line need to be picked down to the stacking rack 7 for storage, when the tile B reaches the roller mechanism 5, the roller cylinder 51 in each group of roller assemblies will The piston rod of the supporting wheel is stretched out, thereby pushing the end of the supporting wheel driving arm 52 connected to the piston rod to make a small-angle rotation movement downward, and at the same time, the other end of the supporting wheel driving arm 52 is doing a small-angle rotating movement upwards and drives the end connected to it. The supporting roller connecting rod 53 moves up, thereby driving the supporting roller group 54 connected with the supporting roller connecting rod 53 to rotate upwards, realizing that the two supporting roller groups 54 of the two supporting roller assemblies move back to each other and open to both sides, so that the two supporting rollers The spacing between the groups 54 is greater than the width of the tile B, and the tile B can drop from the two supporting wheel groups 54 to the two supporting plates 64 of the supporting plate mechanism 6, and be accepted by the two supporting plates 64. Simultaneously after the tile B breaks away from the two supporting roller groups 54, the two supporting roller cylinders 51 immediately shrink the piston rod and reset, continue to undertake or transition the next tile, and realize the non-stop undertaking and transition of the tile B. After the tile B falls onto the two pallets 64, the clamping ends (43 and 44) of the two manipulators (41 and 42) on both sides of the two pallets 64 move to the opposite sides of the tile B respectively, and clamp Ceramic tile B; at this moment, the piston rods of the two pallet cylinders 61 in the pallet mechanism 6 are stretched out, and one end connected to it in the push pallet driving arm 62 is pushed downward to make a small-angle rotation movement, while the other end of the pallet driving arm 62 is upward Make a small angle of rotation and drive the supporting plate connecting rod 63 connected to it to move outward around the supporting wheel connecting rod 53, thereby driving the supporting plate 64 connected to the supporting plate connecting rod 63 to rotate upwards, so that the two supporting plates 64 are facing away from each other The movement is opened to both sides, so that the spacing between the two supporting plates 64 is greater than the width of the tile B, and the tile B can be separated from the two supporting plates 64, and now the two manipulators (41 and 42) can drive the ceramic tile B downward. Rotate 90 degrees and put the tile B on the brick rack 7, then the clamping ends (43 and 44) of the two manipulators (41 and 42) release the tile B at the same time and reset under the drive of the manipulator, that is, the two clamping ends End (43 and 44) returns to two supporting plate 64 places of supporting wheel mechanism 5 respectively and waits for the ceramic tile that needs clamping. Simultaneously when two manipulators (41 and 42) clamp tiles away from two supporting plates 64, the piston rods of the two supporting plate cylinders 61 are retracted, and the supporting plate mechanism 6 resets, and such a cycle can complete the continuous high-speed automatic sorting process of ceramic tiles.
另外,本实用新型还具有其它变形实施例,例如:In addition, the utility model also has other modified embodiments, such as:
(1)改变托砖机构3的结构,也即,省略托板机构6这一机构,所述托砖机构仅包括托轮机构。则下砖机构直接夹取托轮机构中的托轮组所承接的瓷砖。(1) Change the structure of the brick supporting mechanism 3, that is, omit the mechanism of the supporting plate mechanism 6, and the described brick supporting mechanism only includes a supporting wheel mechanism. Then the lower brick mechanism directly clamps the ceramic tiles undertaken by the supporting roller group in the supporting roller mechanism.
(2)改变托板机构6的结构,也即,所述托板机构包括分别与所述两托轮组件相邻且并排设置的两托板组件。每个托板组件包括一轴线与所述托轮气缸轴线平行的托板气缸、一托板驱动臂、一与所述托轮连杆平行的托板连杆、以及一位于所述托轮组件下方的托板。所述托板气缸活塞杆端部通过所述托板驱动臂与托板连杆连接,并可驱动托板驱动臂带动托板连杆在竖直方向上做往复旋转运动;所述托板通过至少两连杆与所述托板连杆底面垂直连接。在本实施例中,为了保证托板与托板连接之间连接的稳定性,所述托板相对两侧及其中部分别通过一连杆与所述托板连杆底面垂直连接。(2) Change the structure of the supporting plate mechanism 6, that is, the supporting plate mechanism includes two supporting plate assemblies which are respectively adjacent to the two supporting wheel assemblies and arranged side by side. Each pallet assembly includes a pallet cylinder whose axis is parallel to the cylinder axis of the supporting roller, a pallet driving arm, a pallet connecting rod parallel to the connecting rod of the supporting roller, and a pallet below. The end of the supporting plate cylinder piston rod is connected with the supporting plate connecting rod through the supporting plate driving arm, and can drive the supporting plate driving arm to drive the supporting plate connecting rod to perform reciprocating rotation in the vertical direction; At least two connecting rods are vertically connected to the bottom surface of the supporting plate connecting rods. In this embodiment, in order to ensure the stability of the connection between the pallets, the opposite sides and the middle part of the pallets are vertically connected to the bottom surface of the connecting rod of the pallets through a connecting rod respectively.
相对于现有技术,本实用新型高速自动分拣下砖机构通过对输送线的结构进行改进——将输送线分设为间隔并列设置的前输送线和后输送线的两双列皮带输送机构,以及通过下砖单元,实现了需要被拣出的瓷砖从前输送线进入到下砖单元的托砖机构中,并由下砖机构将瓷砖从托砖机构中取出并下落放置好,从而利用瓷砖下落脱离输送线的方式替代现有阻挡并顶升瓷砖脱离输送线的方式,有效地避免了瓷砖在输送线上的停顿和消除了输送线上的堵砖现象,使得输送线能够连续无停滞地输送瓷砖,避免了瓷砖之间追尾现象的发生,同时降低了生产过程中人工的参与度和劳动强度,有效地提高了生产效率。Compared with the prior art, the high-speed automatic sorting and unloading mechanism of the utility model improves the structure of the conveying line by dividing the conveying line into two double-row belt conveying mechanisms with a front conveying line and a rear conveying line arranged side by side at intervals, And through the lower brick unit, the tiles that need to be picked out enter the brick support mechanism of the lower brick unit from the front conveying line, and the tiles are taken out from the brick support mechanism by the lower brick mechanism and placed in place, so as to use the tiles to fall The way of breaking away from the conveying line replaces the existing way of blocking and lifting the tiles away from the conveying line, effectively avoiding the pause of the tiles on the conveying line and eliminating the brick blocking phenomenon on the conveying line, so that the conveying line can be continuously conveyed without stagnation Ceramic tiles avoid the occurrence of rear-end collisions between tiles, and at the same time reduce the degree of manual participation and labor intensity in the production process, effectively improving production efficiency.
本实用新型并不局限于上述实施方式,如果对本实用新型的各种改动或变形不脱离本实用新型的精神和范围,倘若这些改动和变形属于本实用新型的权利要求和等同技术范围之内,则本实用新型也意图包含这些改动和变形。The utility model is not limited to the above-mentioned embodiment, if the various modifications or deformations of the utility model do not depart from the spirit and scope of the utility model, if these changes and deformations belong to the claims of the utility model and within the equivalent technical scope, Then the utility model is also intended to include these modifications and variations.
Claims (6)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106276191A (en) * | 2016-11-18 | 2017-01-04 | 山东爱而生智能科技有限公司 | A kind of sorting mechanism of size adjustable |
| CN106347990A (en) * | 2016-11-18 | 2017-01-25 | 山东爱而生智能科技有限公司 | Conveyor line product bearing mechanism and conveyor line |
| CN106394974A (en) * | 2016-11-18 | 2017-02-15 | 山东爱而生智能科技有限公司 | Power plant of sorting device and tile sorting device with high working efficiency |
| CN106986182A (en) * | 2016-01-21 | 2017-07-28 | 广东科达洁能股份有限公司 | Brick machine above and below a kind of automatic sorting |
| CN110227979A (en) * | 2019-07-01 | 2019-09-13 | 王雪芳 | A kind of screening of ceramic tile, integrated processing device of polishing |
-
2015
- 2015-01-19 CN CN201520035857.7U patent/CN204568777U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106986182A (en) * | 2016-01-21 | 2017-07-28 | 广东科达洁能股份有限公司 | Brick machine above and below a kind of automatic sorting |
| CN106276191A (en) * | 2016-11-18 | 2017-01-04 | 山东爱而生智能科技有限公司 | A kind of sorting mechanism of size adjustable |
| CN106347990A (en) * | 2016-11-18 | 2017-01-25 | 山东爱而生智能科技有限公司 | Conveyor line product bearing mechanism and conveyor line |
| CN106394974A (en) * | 2016-11-18 | 2017-02-15 | 山东爱而生智能科技有限公司 | Power plant of sorting device and tile sorting device with high working efficiency |
| CN106276191B (en) * | 2016-11-18 | 2019-05-03 | 山东爱而生智能科技有限公司 | A size-adjustable sorting mechanism |
| CN106394974B (en) * | 2016-11-18 | 2024-03-26 | 济南蓝图士智能技术有限公司 | Power device of sorting device and ceramic tile sorting device with high working efficiency |
| CN110227979A (en) * | 2019-07-01 | 2019-09-13 | 王雪芳 | A kind of screening of ceramic tile, integrated processing device of polishing |
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