CN204566752U - A kind of low-temp. screw oil expeller - Google Patents

A kind of low-temp. screw oil expeller Download PDF

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CN204566752U
CN204566752U CN201520267795.2U CN201520267795U CN204566752U CN 204566752 U CN204566752 U CN 204566752U CN 201520267795 U CN201520267795 U CN 201520267795U CN 204566752 U CN204566752 U CN 204566752U
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diameter
spiral shaft
head
cake
temp
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刘汝宽
李昌珠
肖志红
张爱华
吴红
李培旺
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Hunan Academy of Forestry
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Hunan Academy of Forestry
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Abstract

The utility model discloses a kind of low-temp. screw oil expeller, comprise squeezer, described squeezer comprises the squeezing head squeezing cage, be fixed on described squeezing cage one end, describedly go out to be provided with spiral shaft in the space that becomes with described squeezing capitiform of cake head, described spiral shaft is in communication with the outside by the cake output going out cake head on described squeezing head near one end of described squeezing head; Described squeezing cage is communicated with loading hopper; Described squeezing cage is communicated with loading hopper, and also comprise the frequency converter of variable-frequency motor and the described variable-frequency motor rotating speed of control, described variable-frequency motor drives described spiral shaft to rotate by reductor.The utility model manufacturing process is simple, volume is little, improves the transmission efficiency of oil press, improves oil yield, reduce pressing temperature.

Description

一种低温螺旋榨油机A low-temperature screw oil press

技术领域 technical field

本实用新型涉及一种连续压榨植物油料的低温出油装置,具体是一种低温螺旋榨油机。 The utility model relates to a low-temperature oil outlet device for continuously pressing vegetable oil, in particular to a low-temperature screw oil press.

背景技术 Background technique

我国主要油料作物的产量位居世界第一,但我国山区比较多,如大豆、花生、油菜籽、光皮树等油料植物的分布零散,而国内外的冷榨机研制方向主要是以大型化、高效化为目标。这些大型机器不便下乡进村作业。因此,国内油料作物很大一部分并没有用来制油或者利用率很低,以至于我国每年仍需要进口约200万吨食用油。 The output of my country's main oil crops ranks first in the world, but there are many mountainous areas in my country, such as soybeans, peanuts, rapeseeds, light bark trees and other oil plants are scattered, and the development direction of cold presses at home and abroad is mainly based on large-scale , High efficiency is the goal. It is inconvenient for these large machines to go to the countryside to work in the village. Therefore, a large part of domestic oil crops are not used to make oil or the utilization rate is very low, so that my country still needs to import about 2 million tons of edible oil every year.

目前家庭用的小型榨油机工作时通常需要对油料加热,进行蒸炒调质处理,而经过该工序处理会使得油料中的蛋白质变性,使饼粕的可重复利用价值降低,榨出的油也会失去了原有的风味,降低了其营养价值。此外,通常家用的小型榨油机调速装置为机械摩擦传动,动力传动效率低,耗能高。 At present, the small oil press for household use usually needs to heat the oil, and perform steaming, frying and tempering treatment. After this process, the protein in the oil will be denatured, the reusable value of the cake will be reduced, and the squeezed oil will It will also lose its original flavor and reduce its nutritional value. In addition, the speed control device of the small oil press for household use is usually driven by mechanical friction, which has low power transmission efficiency and high energy consumption.

《中国油脂》(2004年第29卷第6期)公开了一种小型冷榨机,其榨轴为分段式,榨笼螺距可变,该冷榨机制造工艺复杂,体积庞大,它没有采用无极变速电机,速度不可调,压榨温度高,饼粕残油超过10%。 "China Oils and Fats" (Volume 29, No. 6, 2004) discloses a small-sized cold press. The press shaft is segmented, and the screw pitch of the press cage is variable. The cold press is complicated in manufacturing process and bulky. It has no Stepless variable speed motor is adopted, the speed cannot be adjusted, the pressing temperature is high, and the residual oil of the cake exceeds 10%.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是,针对现有技术不足,提供一种制造工艺简单、体积小的低温螺旋榨油机,提高榨油机的传动效率,提高出油率,降低压榨温度。 The technical problem to be solved by the utility model is to provide a low-temperature screw oil press with simple manufacturing process and small volume to improve the transmission efficiency of the oil press, improve the oil yield and reduce the pressing temperature.

为解决上述技术问题,本实用新型所采用的技术方案是:一种低温螺旋榨油机,包括压榨机,所述压榨机包括榨笼、固定在所述榨笼一端的榨头,所述出饼头与所述榨头形成的空间内设置有螺旋榨轴,所述螺旋榨轴靠近所述榨头的一端通过所述榨头上的出饼头的出饼口与外界连通;所述榨笼与进料漏斗连通;所述榨笼与进料漏斗连通,还包括变频电机和控制所述变频电机转速的变频器,所述变频电机通过减速机驱动所述螺旋榨轴转动。 In order to solve the above technical problems, the technical solution adopted by the utility model is: a low-temperature screw oil press, including a press, the press includes a press cage, a press head fixed at one end of the press cage, and the outlet A screw press shaft is arranged in the space formed by the cake head and the press head, and the end of the screw press shaft close to the press head communicates with the outside world through the cake outlet of the cake outlet on the press head; The cage communicates with the feed hopper; the press cage communicates with the feed hopper, and also includes a frequency conversion motor and a frequency converter for controlling the speed of the frequency conversion motor, and the frequency conversion motor drives the screw press shaft to rotate through a reducer.

所述螺旋榨轴靠近所述出饼头的一端的直径小于螺旋榨轴远离所述出饼头的一端的直径,且所述螺旋榨轴直径较小一端的长度为所述螺旋榨轴直径较大一端直径的1.5倍以下,所述螺旋榨轴直径较大一端的直径与所述螺旋榨轴直径较小一端的直径差为所述螺旋榨轴螺旋槽深度的一半,减小了推进力,增加了榨腔(榨笼内的空腔)的空余体积,延长了榨料的压榨时间,从而可以提高出油率。 The diameter of the end of the screw press shaft close to the cake outlet head is smaller than the diameter of the end of the screw press shaft away from the cake outlet head, and the length of the end with a smaller diameter of the screw press shaft is equal to the diameter of the screw press shaft. The diameter of the larger end is less than 1.5 times, and the diameter difference between the diameter of the larger end of the screw press shaft and the smaller diameter end of the screw press shaft is half of the depth of the spiral groove of the screw press shaft, which reduces the propulsion force. Increase the empty volume of the press cavity (cavity in the press cage), prolong the press time of the press material, so as to improve the oil yield.

所述榨笼靠近所述出饼口一端的内壁上开设有三角锥形止转槽,且所述止转槽靠近所述出饼口一端的深度为所述螺旋榨轴螺旋槽深度的一半,所述止转槽的长度不超过所述螺旋榨轴直径较小一端的长度。止转槽可以防止榨料在榨笼中随榨轴旋转消耗动能、升高压榨温度、破坏冷榨效果。 The inner wall of the press cage near the end of the cake outlet is provided with a triangular conical anti-rotation groove, and the depth of the end of the anti-rotation groove near the cake outlet is half of the depth of the spiral groove of the screw press shaft. The length of the anti-rotation groove does not exceed the length of the smaller diameter end of the screw press shaft. The anti-rotation groove can prevent the squeezed material from consuming kinetic energy with the rotation of the squeeze shaft in the squeeze cage, increasing the pressing temperature, and destroying the effect of cold pressing.

所述螺旋榨轴靠近所述出饼头的一端伸出所述榨笼,且所述螺旋榨轴伸出所述榨笼部分的长度不超过所述螺旋榨轴直径较小一端直径的1/10。螺旋榨轴靠近所述出饼头的一端伸出所述榨笼,可以保证榨料在榨笼中形成稳定的出油压力,进一步提高出油率。 The end of the screw press shaft close to the cake outlet head extends out of the press cage, and the length of the part of the screw press shaft extending out of the press cage does not exceed 1/ of the diameter of the smaller end of the screw press shaft. 10. The end of the screw press shaft close to the cake outlet head protrudes from the press cage, which can ensure that the pressed material forms a stable oil discharge pressure in the press cage, and further improves the oil yield.

所述出饼口的直径为4mm、5mm、6mm、8mm、10mm中的一种,可根据物料的不同,对于粒度较小、纤维含量较少且破碎后粘度较小的物料,采用出饼口直径较小的出饼头;而粒度较大、纤维含量较多且破碎后粘度较大的物料则采用出饼口直径较大的出饼头。 The diameter of the cake outlet is one of 4mm, 5mm, 6mm, 8mm, and 10mm. According to different materials, the cake outlet can be used for materials with smaller particle size, less fiber content and lower viscosity after crushing. Cake outlet head with smaller diameter; for materials with larger particle size, more fiber content and higher viscosity after crushing, the cake outlet with larger diameter of cake outlet is used.

与现有技术相比,本实用新型所具有的有益效果为:本实用新型采用变频电机作为榨油机的动力系统,并通过变频器调节变频电机的转速,可以方便地控制榨笼内的温度,避免了因机械摩擦无级变速造成的功率损耗,提高了榨油机的动力传动效率,节能环保;减小螺旋榨轴一端的直径,从而增加了榨腔的空余体积,减小了推进力,延长了榨料的压榨时间,提高了压榨油料的出油率;榨笼上的止转槽可以防止榨料在榨腔中随榨轴旋转消耗动能、升高压榨温度、破坏冷榨效果;螺旋榨轴一端伸出榨笼,使得榨料在榨腔中形成稳定的出油压力,进一步提高了出油率;本实用新型榨油机的制造工艺简单,体积精巧。 Compared with the prior art, the utility model has the beneficial effects as follows: the utility model adopts the frequency conversion motor as the power system of the oil press, and adjusts the speed of the frequency conversion motor through the frequency converter, which can conveniently control the temperature in the extraction cage , avoiding the power loss caused by mechanical friction stepless speed change, improving the power transmission efficiency of the oil press, energy saving and environmental protection; reducing the diameter of one end of the screw press shaft, thereby increasing the empty volume of the press chamber and reducing the propulsion force , prolong the pressing time of the pressed material, and improve the oil yield of the pressed oil; the anti-rotation groove on the press cage can prevent the pressed material from consuming kinetic energy in the pressing cavity with the rotation of the pressing shaft, increasing the pressing temperature, and destroying the effect of cold pressing; One end of the screw press shaft extends out of the press cage, so that the pressed material forms a stable oil output pressure in the press chamber, which further improves the oil output rate; the oil press of the utility model has a simple manufacturing process and a compact volume.

附图说明 Description of drawings

图1为本实用新型一实施例主视图; Fig. 1 is a front view of an embodiment of the utility model;

图2为本实用新型一实施例俯视图; Fig. 2 is a top view of an embodiment of the utility model;

图3为本实用新型一实施例压榨机结构示意图; Fig. 3 is a structural schematic diagram of a squeezer according to an embodiment of the present invention;

图4为本实用新型一实施例榨轴结构示意图; Fig. 4 is a structural schematic diagram of a pressing shaft according to an embodiment of the present invention;

图5为本实用新型一实施例榨笼结构示意图。 Fig. 5 is a structural schematic diagram of a pressing cage according to an embodiment of the present invention.

具体实施方式 Detailed ways

如图1-图3所示,本实用新型一实施例包括压榨机1,所述压榨机1包括榨笼8、固定在所述榨笼8一端的榨头9,所述出饼头10与所述榨头9形成的空间内设置有螺旋榨轴11,所述螺旋榨轴11靠近所述榨头9的一端通过所述榨头9上的出饼头10的出饼口12与外界连通;所述榨笼8与进料漏斗2连通,还包括变频电机5和控制所述变频电机5转速的变频器6,所述变频电机5通过减速机4驱动所述螺旋榨轴11转动。 As shown in Figures 1-3, an embodiment of the utility model includes a press machine 1, and the press machine 1 includes a squeeze cage 8, a squeeze head 9 fixed at one end of the squeeze cage 8, and the cake outlet head 10 is connected to The space formed by the press head 9 is provided with a screw press shaft 11, and the end of the screw press shaft 11 close to the press head 9 communicates with the outside world through the cake outlet 12 of the cake output head 10 on the press head 9. The squeeze cage 8 communicates with the feed funnel 2, and also includes a frequency conversion motor 5 and a frequency converter 6 that controls the speed of the frequency conversion motor 5, and the frequency conversion motor 5 drives the screw shaft 11 to rotate through a reducer 4.

压榨机1和减速机4通过连接法兰3连接,变频器6、减速机4均安装在机架7上。 The press machine 1 and the reducer 4 are connected through the connecting flange 3 , and the frequency converter 6 and the reducer 4 are all installed on the frame 7 .

如图3和图4所示,为了提高压榨油料的出油率,本实用新型的螺旋榨轴采用整体式结构,其表面为等螺距、梯形螺旋槽,螺旋榨轴11靠近出饼头10的一端的直径减小1.8mm,且螺旋榨轴11直径较小一端的长度为45mm,减小了推进力,增加了榨腔的空余体积,延长了榨料的压榨时间。 As shown in Figure 3 and Figure 4, in order to improve the oil yield of the pressed oil, the screw press shaft of the utility model adopts an integral structure, and its surface is an equal-pitch, trapezoidal spiral groove, and the screw press shaft 11 is close to the side of the cake head 10. The diameter of one end is reduced by 1.8mm, and the length of the smaller diameter end of the screw press shaft 11 is 45mm, which reduces the propulsion force, increases the empty volume of the press chamber, and prolongs the press time of the press material.

如图3和图5所示,为了防止榨料在榨腔中随榨轴旋转消耗动能、升高压榨温度、破坏冷榨效果,在榨笼8靠近出饼口的内壁上开有三角锥形的止转槽13,止转槽靠近出饼口一端的深度为所述螺旋榨轴螺旋槽深度的一半,止转槽的长度不超过所述螺旋榨轴直径较小一端的长度。 As shown in Figure 3 and Figure 5, in order to prevent the squeezed material from consuming kinetic energy with the rotation of the squeeze shaft in the squeeze cavity, increasing the squeeze temperature, and destroying the effect of cold pressing, there is a triangular cone on the inner wall of the squeeze cage 8 near the cake outlet. The anti-rotation groove 13, the depth of the anti-rotation groove near the end of the cake outlet is half of the depth of the helical groove of the screw press shaft, and the length of the anti-rotation groove does not exceed the length of the smaller end of the screw press shaft.

如图3所示,为了让榨料在榨腔中形成稳定的出油压力,提高出油率,将螺旋榨轴11靠近出饼头的一端伸出榨笼8末端1.5mm。 As shown in Figure 3, in order to form a stable oil outlet pressure in the press chamber and increase the oil output rate, the end of the screw press shaft 11 close to the cake outlet is extended 1.5mm from the end of the press cage 8 by 1.5 mm.

为了适应不同性质油料的压榨,将出饼头10的出饼口12设计成5种不同规格的尺寸:直径分别是4mm、5mm、6mm、8mm、10mm。可根据物料的不同,对于粒度较小、纤维含量较少且破碎后粘度较小的物料,采用出饼口直径较小的出饼头;而粒度较大、纤维含量较多且破碎后粘度较大的物料则采用出饼口直径较大的出饼头。出饼口直径不超过螺旋榨轴11直径较小一端直径的1/3。 In order to adapt to the pressing of oil plants with different properties, the cake outlet 12 of the cake outlet head 10 is designed into five different sizes: the diameters are 4mm, 5mm, 6mm, 8mm, and 10mm respectively. According to different materials, for materials with smaller particle size, less fiber content and lower viscosity after crushing, the cake outlet with smaller diameter of the cake outlet can be used; while the material with larger particle size, more fiber content and higher viscosity after crushing For large materials, a cake head with a larger diameter of the cake outlet is used. The diameter of the cake outlet is no more than 1/3 of the diameter of the smaller end of the screw press shaft 11.

选用光皮树果实进行冷榨试验,结果表明:本实用新型的冷榨机出油状况良好,运行稳定,传动效率高,饼粕残油率小于10%;饼粕呈圆柱形条状固体;可以方便地控制油的出口温度小于65℃,达到了低温冷榨的要求。变频器调节装置对压榨的速度调节方便省力且节能,结构简单,榨轴耐磨损、寿命长。 The cold press test was carried out on the fruit of the glabra tree, and the results showed that: the cold press of the utility model has good oil output, stable operation, high transmission efficiency, and the residual oil rate of the cake is less than 10%; the cake is in the form of a cylindrical strip solid; It can conveniently control the outlet temperature of the oil to less than 65°C, meeting the requirements of low-temperature cold pressing. The speed adjustment of the press by the frequency converter adjustment device is convenient, labor-saving and energy-saving. The structure is simple, and the press shaft is wear-resistant and has a long service life.

Claims (8)

1. a low-temp. screw oil expeller, comprise squeezer (1), described squeezer (1) comprises the squeezing head (9) squeezing cage (8), be fixed on described squeezing cage (8) one end, describedly go out to be provided with spiral shaft (11) in the space that formed of cake head (10) and described squeezing head (9), described spiral shaft (11) is in communication with the outside by the cake output (12) going out cake head (10) on described squeezing head (9) near one end of described squeezing head (9); Described squeezing cage (8) is communicated with loading hopper (2), it is characterized in that, also comprise the frequency converter (6) of variable-frequency motor (5) and control described variable-frequency motor (5) rotating speed, described variable-frequency motor (5) drives described spiral shaft (11) to rotate by reductor (4).
2. low-temp. screw oil expeller according to claim 1, described spiral shaft (11) near described in go out one end of cake head (10) diameter be less than spiral shaft (11) away from described go out the diameter of one end of cake head (10), and the length of the less one end of described spiral shaft (11) diameter is less than 1.5 times of described spiral shaft (11) diameter larger one end diameter, the diameter of the larger one end of described spiral shaft (11) diameter and the diameter difference of the less one end of described spiral shaft (11) diameter are the half of described spiral shaft (11) the helicla flute degree of depth.
3. low-temp. screw oil expeller according to claim 1 and 2, it is characterized in that, described squeezing cage (8) offers triangular pyramidal spline groove (13) on the inwall of described cake output (12) one end, and the degree of depth of described spline groove (13) near described cake output (12) one end is the half of described spiral shaft (11) the helicla flute degree of depth, the length of described spline groove (13) is no more than the length of the less one end of described spiral shaft (11) diameter.
4. low-temp. screw oil expeller according to claim 3, it is characterized in that, described squeezing cage (8) is stretched out in the one end going out cake head (10) described in described spiral shaft (11) is close, and the length that described spiral shaft (11) stretches out described squeezing cage (8) part is no more than 1/10 of described spiral shaft (11) diameter less one end diameter.
5. low-temp. screw oil expeller according to claim 4, is characterized in that, the length that described spiral shaft (11) stretches out described squeezing cage (8) part is 1.5mm.
6. low-temp. screw oil expeller according to claim 2, is characterized in that, the length of the less one end of described spiral shaft (11) diameter is 45mm.
7. the low-temp. screw oil expeller according to claim 2 or 6, is characterized in that, the diameter of the larger one end of described spiral shaft (11) diameter and the diameter difference of the less one end of described spiral shaft (11) diameter are 1.8mm.
8. low-temp. screw oil expeller according to claim 1 and 2, is characterized in that, the diameter of described cake output (12) is the one in 4mm, 5mm, 6mm, 8mm, 10mm.
CN201520267795.2U 2015-04-29 2015-04-29 A kind of low-temp. screw oil expeller Expired - Lifetime CN204566752U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786537A (en) * 2015-04-29 2015-07-22 湖南省林业科学院 Low temperature spiral oil press
CN105398078A (en) * 2015-12-23 2016-03-16 白雪 Controlling method and controlling system for oil press and oil press

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786537A (en) * 2015-04-29 2015-07-22 湖南省林业科学院 Low temperature spiral oil press
CN104786537B (en) * 2015-04-29 2017-08-11 湖南省林业科学院 A kind of low-temp. screw oil expeller
CN105398078A (en) * 2015-12-23 2016-03-16 白雪 Controlling method and controlling system for oil press and oil press

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