CN204565503U - A kind of tyre crane track welding pressure rail frock - Google Patents
A kind of tyre crane track welding pressure rail frock Download PDFInfo
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- CN204565503U CN204565503U CN201520229614.7U CN201520229614U CN204565503U CN 204565503 U CN204565503 U CN 204565503U CN 201520229614 U CN201520229614 U CN 201520229614U CN 204565503 U CN204565503 U CN 204565503U
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Abstract
本实用新型涉及一种轮胎吊轨道焊接压轨工装,包括横梁、支撑该横梁的两支腿、位于横梁上的两压紧机构;所述支腿下端通过螺栓固定在平台上,上端与横梁两端固定连接;所述压紧机构包括滑块、竖直穿过滑块的螺杆、固定在螺杆顶端的转轮以及活动连接在螺杆底端的压头,所述滑块内侧与螺杆接触处设有螺纹,当旋动转轮时,螺杆能上下移动,所述压头底面具有沿其长轴方向贯通的能与轨道顶端嵌合凹槽,所述滑块与横梁之间活动连接,使滑块可沿横梁长轴方向平移。本实用新型有益效果:使用压轨工装将轨道紧紧贴在大梁面板上,消除了间隙,减少了裂纹产生的因素;由于两压紧机构之间距可调,该压轨工装适用于各种型号的轨道,适用范围广。
The utility model relates to a tire crane track welding rail tooling, comprising a beam, two legs supporting the beam, and two pressing mechanisms on the beam; the lower ends of the legs are fixed on the platform by bolts, and the upper ends are connected to the beam The ends are fixedly connected; the pressing mechanism includes a slide block, a screw rod passing through the slide block vertically, a runner fixed on the top of the screw rod, and a pressure head movably connected to the bottom end of the screw rod. Thread, when the runner is rotated, the screw can move up and down, the bottom surface of the indenter has a groove that penetrates along the long axis direction and can be fitted with the top of the track, and the slider is movably connected with the beam, so that the slider It can translate along the long axis of the beam. The utility model has beneficial effects: the track is tightly attached to the girder panel by using the rail pressing tool, which eliminates the gap and reduces the factors causing cracks; because the distance between the two pressing mechanisms can be adjusted, the rail pressing tool is suitable for various models The track has a wide range of applications.
Description
技术领域 technical field
本实用新型涉及起重机领域,具体涉及一种轮胎吊轨道焊接压轨工装。 The utility model relates to the field of cranes, in particular to a rail welding tool for tire crane rails.
背景技术 Background technique
随着港口集装箱吞吐量的增长,对装卸效率、经济效益要求的提高,以及现代科学技术的发展,轮胎吊开始扮演越来越重要的角色。 With the growth of port container throughput, the improvement of loading and unloading efficiency and economic benefit requirements, and the development of modern science and technology, tire cranes have begun to play an increasingly important role.
绝大多数轮胎吊的小车轨道是与大梁是通过焊接连接固定的,近期在世界各大港口码头频频出现小车轨道焊接裂纹的现象,经研究,除去因为焊接方式不合理而产生的残余应力,焊接时小车轨道与大梁面板之间的间隙也是裂纹产生的潜在因素,直接影响焊接轨道的疲劳寿命;由于在轨道与大梁面板焊接前,需要先要将垫板焊接到轨道底面,垫板变形,进而导致了间隙的产生。 Most of the trolley rails of tire cranes are fixed by welding to the girder. Recently, welding cracks on the trolley rails have frequently appeared in major ports around the world. After research, the residual stress caused by unreasonable welding methods has been removed. The gap between the trolley track and the girder panel is also a potential factor for cracks, which directly affects the fatigue life of the welded track; because the backing plate needs to be welded to the bottom surface of the track before the track and the girder panel are welded, the backing plate is deformed, and then resulting in gaps.
为了减小小车轨道与大梁面板之间的间隙,需要设计合理的工装加以约束。 In order to reduce the gap between the trolley track and the girder panel, it is necessary to design a reasonable tooling to restrain it.
发明内容 Contents of the invention
本实用新型要解决的问题是提供一种轮胎吊轨道焊接压轨工装,减小小车轨道与大梁面板之间的间隙。 The problem to be solved by this utility model is to provide a tire crane track welding rail pressing tool to reduce the gap between the trolley track and the girder panel.
为解决上述技术问题,本实用新型采取的技术方案是:一种轮胎吊轨道焊接压轨工装,其创新点在于:所述压轨工装包括一横梁、支撑该横梁两端的两支腿、位于横梁上的两个压紧机构;所述支腿下端通过螺栓固定在铸铁平台上,上端设有耳板,与横梁两端通过螺栓固定;所述压紧机构包括滑块、竖直穿过滑块的螺杆、固定连接在螺杆顶端的转轮以及位于螺杆底端的压头,所述滑块内侧与螺杆接触处设有螺纹,当旋动转轮时,螺杆能上下移动,所述压头底面具有沿其长轴方向贯通的凹槽,该凹槽能与轨道顶端嵌合,所述压头顶端与螺杆活动连接,压头不会跟随螺杆转动;所述横梁上端面上设有一沿其长轴方向延伸的凸起,所述滑块靠近横梁一侧上端设有一恰好能嵌合该凸起的凹槽,靠近横梁一侧底端设有一与横梁下端面接触的挡块,使滑块与横梁活动连接且可以沿横梁长轴方向平移。 In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a tire crane track welding rail clamping tool, and its innovative point is that the rail clamping tool includes a beam, two legs supporting the two ends of the beam, located on the beam There are two pressing mechanisms on the top; the lower end of the leg is fixed on the cast iron platform by bolts, and the upper end is provided with ear plates, which are fixed with the two ends of the beam by bolts; the pressing mechanism includes a slider, which passes through the slider vertically The screw, the runner fixedly connected to the top of the screw and the pressure head located at the bottom of the screw, the inner side of the slider and the screw contact are provided with threads, when the runner is rotated, the screw can move up and down, the bottom of the pressure head has A groove penetrating along its long axis, the groove can be fitted with the top of the track, the top of the indenter is movably connected with the screw, and the indenter will not follow the rotation of the screw; the upper end of the beam is provided with a The protrusion extending in the direction of the beam, the upper end of the slider near the cross beam is provided with a groove that can fit the protrusion, and the bottom end of the side near the cross beam is provided with a stopper in contact with the lower end of the cross beam, so that the slider and the cross beam It is articulated and can translate along the long axis of the beam.
进一步地,所述转轮上设有一竖直辅助旋转的手柄。 Further, a handle for vertical auxiliary rotation is provided on the rotating wheel.
进一步地,所述横梁上的凸起是不连续的,滑块可以从凸起断开处安装到横梁上。 Further, the protrusion on the beam is discontinuous, and the slider can be installed on the beam from the break of the protrusion.
本实用新型有益效果:1.使用压轨工装将轨道紧紧贴在大梁面板上,消除了间隙,减少了裂纹产生的因素;2.由于两压紧机构之间间距可调,该压轨工装适用于各种型号的轨道,适用范围广。 Beneficial effects of the utility model: 1. The rail is tightly attached to the girder panel by using the rail pressing tool, which eliminates the gap and reduces the factors causing cracks; 2. Since the distance between the two pressing mechanisms can be adjusted, the rail pressing tool It is suitable for various types of tracks and has a wide range of applications.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
图1为本实用新型的轮胎吊轨道焊接压轨工装的示意图。 Fig. 1 is a schematic diagram of a tire crane track welding rail pressing tool of the present invention.
图2为图1的A-A视图。 Fig. 2 is the A-A view of Fig. 1 .
图3为图2的B-B视图。 Fig. 3 is a B-B view of Fig. 2 .
具体实施方式 Detailed ways
如图1、图2及图3所示的示意图可知,本实用新型公开了一种轮胎吊轨道焊接压轨工装,该压轨工装2包括一横梁3、支撑该横梁3两端的两支腿4、位于横梁3上的两个压紧机构5。 As can be seen from the schematic diagrams shown in Figure 1, Figure 2 and Figure 3, the utility model discloses a tire crane track welding rail clamping tool, the rail clamping tool 2 includes a beam 3, and two legs 4 supporting the two ends of the beam 3 , Two pressing mechanisms 5 located on the beam 3 .
两侧支腿4的下端通过螺栓固定在铸铁平台1上,支腿4的上端设有耳板,支腿4与横梁3两端通过螺栓固定。 The lower ends of the supporting legs 4 on both sides are fixed on the cast iron platform 1 by bolts, the upper ends of the supporting legs 4 are provided with ear plates, and the two ends of the supporting legs 4 and the beam 3 are fixed by bolts.
如图3所示的示意图可知,压紧机构5包括滑块8、竖直穿过该滑块8的螺杆7、固定连接在螺杆7顶端的转轮6以及位于螺杆7的底端的压头9;滑块8的内侧与螺杆7接触处设有螺纹,当旋动转轮6时,螺杆7可以在竖直方向上下移动,压头9的底面具有一沿其长轴方向贯通的凹槽,该凹槽恰好能与轨道顶端嵌合,压头9顶端与螺杆活动连接,使旋动转轮6时,压头9不会跟随螺杆7转动;在横梁3上端面上设有一沿其长轴方向延伸的凸起10,压紧机构5的滑块8在靠近横梁一侧上端设有一恰好能嵌合该凸起的凹槽,靠近横梁3一侧底端设有一与横梁3下端面接触的挡块,使滑块8与横梁3活动连接且可以沿横梁3长轴方向平移。 As can be seen from the schematic diagram shown in Figure 3, the pressing mechanism 5 includes a slide block 8, a screw rod 7 passing through the slide block 8 vertically, a runner 6 fixedly connected to the top end of the screw rod 7, and a pressure head 9 positioned at the bottom end of the screw rod 7 The inboard of slide block 8 is provided with screw thread at contact with screw rod 7, when rotating runner 6, screw rod 7 can move up and down in the vertical direction, and the bottom surface of pressure head 9 has a groove through along its long axis direction, The groove can just fit with the top of the track, and the top of the pressure head 9 is flexibly connected with the screw rod, so that when the rotating wheel 6 is rotated, the pressure head 9 will not follow the rotation of the screw rod 7; The protrusion 10 extending in the direction, the slider 8 of the pressing mechanism 5 is provided with a groove that can just fit the protrusion at the upper end of the side near the cross beam, and a groove that is in contact with the lower end surface of the cross beam 3 is provided at the bottom end of the side near the cross beam 3. The stopper makes the slider 8 movably connected with the crossbeam 3 and can translate along the long axis direction of the crossbeam 3 .
使用时,先将大梁上面板拼接后吊装在平台1上,加以固定,再装配轨道,沿轨道方向按一定间距安装多个压轨工装2,使用螺栓将压轨工装2的支腿4固定在平台1上,调节压紧机构5上的滑块8位置,使之与轨道对齐,旋动转轮6,将轨道夹紧直至轨道与大梁面板之间无间隙,焊接。 When in use, the upper panel of the girder is first spliced and hoisted on the platform 1, fixed, and then the track is assembled, and a plurality of rail clamping fixtures 2 are installed at a certain distance along the track direction, and the legs 4 of the rail clamping fixture 2 are fixed on the platform 1 with bolts. On the platform 1, adjust the position of the slider 8 on the pressing mechanism 5 to align with the track, rotate the runner 6, clamp the track until there is no gap between the track and the girder panel, and weld.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520229614.7U CN204565503U (en) | 2015-04-16 | 2015-04-16 | A kind of tyre crane track welding pressure rail frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520229614.7U CN204565503U (en) | 2015-04-16 | 2015-04-16 | A kind of tyre crane track welding pressure rail frock |
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| Publication Number | Publication Date |
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| CN204565503U true CN204565503U (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520229614.7U Expired - Lifetime CN204565503U (en) | 2015-04-16 | 2015-04-16 | A kind of tyre crane track welding pressure rail frock |
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| CN (1) | CN204565503U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759817A (en) * | 2015-04-16 | 2015-07-08 | 上海振华重工集团(南通)有限公司 | Tyre crane rail welding pressing tail tool |
| CN110756942A (en) * | 2019-10-30 | 2020-02-07 | 南通振华重型装备制造有限公司 | Automatic welding system for upper panel of girder of rail crane and rail |
-
2015
- 2015-04-16 CN CN201520229614.7U patent/CN204565503U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759817A (en) * | 2015-04-16 | 2015-07-08 | 上海振华重工集团(南通)有限公司 | Tyre crane rail welding pressing tail tool |
| CN110756942A (en) * | 2019-10-30 | 2020-02-07 | 南通振华重型装备制造有限公司 | Automatic welding system for upper panel of girder of rail crane and rail |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170310 Address after: The farm in Jiangsu province Nantong City Development Zone 226000 Riverview Road No. 1 Patentee after: NANTONG ZHENHUA HEAVY EQUIPMENT MANUFACTURING Co.,Ltd. Address before: 226000 Jiangsu Province, Nantong Development Zone, Zhenhua Road No. 1 Patentee before: SHANGHAI ZHENHUA HEAVY INDUSTRY GROUP (NANTONG) Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150819 |