CN204565487U - A kind of isometrical steel elbow welding special fixture - Google Patents
A kind of isometrical steel elbow welding special fixture Download PDFInfo
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- CN204565487U CN204565487U CN201520140803.7U CN201520140803U CN204565487U CN 204565487 U CN204565487 U CN 204565487U CN 201520140803 U CN201520140803 U CN 201520140803U CN 204565487 U CN204565487 U CN 204565487U
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Abstract
本实用新型公开了一种等径钢管弯头焊接专用夹具,属于焊接辅助装置领域。该专用夹具包括支架,底座,手柄,丝杠,钢管上下定位块和弯头上下定位块;底座主要用于将该专用夹具固定在工作台或者其它地方;下定位块固定在对应的支架上,上定位块和相应下定位块相对布置且对中,旋动手柄,丝杠旋转,控制上定位块上下移动,从而完成对待焊接钢管弯头的定位和装夹。该专用夹具结构简单,使用方便,能够有效的保证待焊接钢管弯头中心线相切,接口面对齐,改善了焊接质量,提高了工作效率,减轻了工人的劳动强度;该夹具携带方便,经济实用。
The utility model discloses a special fixture for welding the elbow of an equal-diameter steel pipe, which belongs to the field of welding auxiliary devices. The special fixture includes bracket, base, handle, lead screw, steel pipe upper and lower positioning blocks and elbow upper and lower positioning blocks; the base is mainly used to fix the special fixture on the workbench or other places; the lower positioning block is fixed on the corresponding bracket, The upper positioning block and the corresponding lower positioning block are relatively arranged and centered, the handle is rotated, the screw rotates, and the upper positioning block is controlled to move up and down, thereby completing the positioning and clamping of the steel pipe elbow to be welded. The special fixture has a simple structure and is easy to use. It can effectively ensure that the center line of the steel pipe elbow to be welded is tangent and the interface surfaces are aligned, which improves the welding quality, improves the work efficiency, and reduces the labor intensity of the workers. The fixture is easy to carry, Economical and practical.
Description
技术领域 technical field
本实用新型涉及焊接辅助装置领域,具体的说是一种等径钢管弯头焊接专用夹具。 The utility model relates to the field of welding auxiliary devices, in particular to a special fixture for welding elbows of equal-diameter steel pipes.
背景技术 Background technique
焊接是一种连接方式,在机械,航空,运输,化工和管道等行业有着广泛的应用。钢管弯头焊接是其中的重要部分。 Welding is a connection method that is widely used in machinery, aviation, transportation, chemical and pipeline industries. Steel pipe elbow welding is an important part of it.
对等径的钢管弯头焊接,不仅要满足强度和压力的要求,也要求美观。钢管和弯头的焊接其接口面要平齐且中心线相切。很多条件下,受施工条件的限制,钢管弯头接口面平齐且中心线相切不易达到要求。 Welding steel pipe elbows with equal diameters not only needs to meet the strength and pressure requirements, but also requires aesthetics. The welding interface of steel pipe and elbow should be flush and the center line should be tangent. Under many conditions, due to the limitation of construction conditions, it is difficult to meet the requirements that the interface surface of the steel pipe elbow is even and the center line is tangent.
在实际操作中,凭借工人师傅的经验,先点焊然后用角尺等工具校正,反复多次,直至满足接口面平齐且中心线相切。这种焊接方式,工作效率低下,焊接进度较慢,工人的劳动强度较大,浪费工时,严重影响焊接质量和美观度。 In actual operation, relying on the experience of the master worker, spot welding is performed first and then corrected with tools such as squares, repeated many times until the interface surface is flush and the center line is tangent. This welding method has low work efficiency, slow welding progress, high labor intensity of workers, waste of working hours, and seriously affects welding quality and aesthetics.
发明内容 Contents of the invention
本实用新型的目的在于提供一种结构简单,实用方便的等径钢管弯头焊接专用夹具,主要解决等径钢管弯头接口不易平齐,中心线不易相切和工作效率较低等问题。 The purpose of the utility model is to provide a simple structure, practical and convenient special fixture for the welding of equal-diameter steel pipe elbows, which mainly solves the problems that the joints of equal-diameter steel pipe elbows are not easy to be even, the center lines are not easy to be tangent, and the work efficiency is low.
本实用新型解决其技术问题所采用的技术方案是:所述一种等径钢管弯头焊接专用夹具,该专用夹具包括钢管支架,弯头支架,底座,手柄,丝杠,钢管上下定位块和弯头上下定位块。底座主要用于将该专用夹具固定在工作台或者其它地方;钢管下定位块固定在钢管支架上且与钢管上定位块相对布置对中,弯头下定位块固定在弯头支架上且与弯头上定位块相对布置对中,钢管上定位块和弯头上定位块均与丝杠连接在一起,旋动手柄,丝杠旋转,控制上定位块上下移动,从而对调整好缝隙的待焊接钢管弯头进行定位和装夹。 The technical solution adopted by the utility model to solve the technical problem is: the special fixture for welding the elbow of equal-diameter steel pipe, the special fixture includes a steel pipe support, an elbow support, a base, a handle, a lead screw, steel pipe upper and lower positioning blocks and Elbow positioning block up and down. The base is mainly used to fix the special fixture on the workbench or other places; the lower positioning block of the steel pipe is fixed on the steel pipe support and arranged in the center relative to the upper positioning block of the steel pipe, and the lower positioning block of the elbow is fixed on the elbow support and aligned with the elbow The positioning blocks on the head are relatively arranged and centered. Both the positioning blocks on the steel pipe and the positioning blocks on the elbow are connected with the lead screw. When the handle is rotated, the screw rotates, and the upper positioning block is controlled to move up and down, so as to adjust the gap to be welded. The steel pipe elbow is positioned and clamped.
本实用新型的有益效果是:本实用新型能够方便快捷的对待焊接的钢管弯头进行定位和装夹,有效地实现钢管弯头接口面平齐,中心线相切,也很方便的调节钢管弯头接口之间的缝隙,改善了焊接质量,提高了工作效率,减轻了工人的劳动强度,节约了大量工时;该夹具结构简单,使用方便,经济实用。 The beneficial effects of the utility model are: the utility model can conveniently and quickly locate and clamp the steel pipe elbow to be welded, effectively realize that the interface surface of the steel pipe elbow is even, and the center line is tangent, and it is also very convenient to adjust the steel pipe elbow The gap between the interfaces improves the welding quality, improves the work efficiency, reduces the labor intensity of workers, and saves a lot of working hours; the fixture has a simple structure, is convenient to use, and is economical and practical.
附图说明 Description of drawings
图1是本实用新型的立体结构示意图。 Fig. 1 is the three-dimensional structure schematic diagram of the present utility model.
图2是本实用新型的另一视向立体结构示意图。 Fig. 2 is a schematic diagram of another perspective structure of the utility model.
图3是本实用新型的主视结构示意图。 Fig. 3 is a front structural schematic view of the utility model.
图4是图3的右视结构示意图。 FIG. 4 is a schematic view of the right view of FIG. 3 .
图中:1底座,2钢管下定位块,3弯头下定位块,4钢管上定位块,5弯头上定位块,6钢管支架,7弯头支架,8丝杠,9手柄,10 待焊接的钢管弯头,11定位线。 In the figure: 1 base, 2 lower positioning block of steel pipe, 3 lower positioning block of elbow, 4 upper positioning block of steel pipe, 5 upper positioning block of elbow, 6 steel pipe support, 7 elbow support, 8 lead screw, 9 handle, 10 waiting Welded steel pipe elbow, 11 positioning lines.
具体实施方式 Detailed ways
下面将结合附图以及具体实施方式来详细说明本实用新型,其中的示意性实施方式及说明仅用来解释本实用新型,但并不作为对本实用新型的限定。 The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments, wherein the schematic embodiments and descriptions are only used to explain the utility model, but not as a limitation to the utility model.
如图1、图2、图3和图4所示,一种等径钢管弯头焊接专用夹具,其结构包括底座1,钢管下定位块2,弯头下定位块3,钢管上定位块4,弯头上定位块5,钢管支架6,弯头支架7,丝杠8,手柄9,待焊接的钢管弯头10。底座1主要用于将该专用夹具固定在工作台或者其它地方;钢管下定位块2固定在钢管支架6上且与钢管上定位块4相对布置对中,弯头下定位块3固定在弯头支架7上且与弯头上定位块5相对布置对中,钢管上定位块4和弯头上定位块5均与丝杠8连接在一起,旋动手柄9,丝杠8旋转,控制钢管上定位块4和弯头上定位块5移动,从而对调整好缝隙的待焊接钢管弯头10进行定位和装夹。 As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a special fixture for welding steel pipe elbows with equal diameters, its structure includes a base 1, a steel pipe lower positioning block 2, an elbow lower positioning block 3, and a steel pipe upper positioning block 4 , positioning block 5 on the elbow, steel pipe support 6, elbow support 7, leading screw 8, handle 9, steel pipe elbow 10 to be welded. The base 1 is mainly used to fix the special fixture on the workbench or other places; the lower positioning block 2 of the steel pipe is fixed on the steel pipe support 6 and arranged in the center relative to the upper positioning block 4 of the steel pipe, and the lower positioning block 3 of the elbow is fixed on the elbow On the bracket 7 and relative to the positioning block 5 on the elbow, the positioning block 4 on the steel pipe and the positioning block 5 on the elbow are connected together with the lead screw 8. When the handle 9 is rotated, the lead screw 8 rotates to control the upper position of the steel pipe. The positioning block 4 and the positioning block 5 on the elbow move, thereby positioning and clamping the steel pipe elbow 10 to be welded with the gap adjusted.
本实用新型使用时,先旋转手柄9,让钢管上定位块4和弯头上定位块5均上移,把待焊接的钢管弯头10通过专用夹具侧面的开口分别放入钢管下定位块2和弯头下定位块3的V型槽中,调整待焊接钢管弯头10之间的焊缝大小且保证弯头一端面与定位线11平齐,旋转手柄9,丝杠8旋转,让钢管上定位块4和弯头上定位块5均下移,直至夹紧待焊接的钢管弯头10,然后在该夹具的侧面点焊待焊接的钢管弯头10,旋转手柄9,松动钢管上定位块4和弯头上定位块5,取出点焊后的钢管弯头10,然后再焊接直至完成。该专用夹具的设计提高了工作效率,减轻了工人的劳动强度,改善了焊接质量,经济实用。 When the utility model is in use, first rotate the handle 9 to allow the upper positioning block 4 of the steel pipe and the upper positioning block 5 of the elbow to move upward, and put the steel pipe elbow 10 to be welded into the lower positioning block 2 of the steel pipe through the opening on the side of the special fixture. In the V-shaped groove of the lower positioning block 3 of the elbow, adjust the weld size between the elbow 10 of the steel pipe to be welded and ensure that the end surface of the elbow is flush with the positioning line 11, rotate the handle 9, and the screw 8 rotates to allow the steel pipe Both the upper positioning block 4 and the upper positioning block 5 of the elbow move down until the steel pipe elbow 10 to be welded is clamped, and then the steel pipe elbow 10 to be welded is spot welded on the side of the fixture, and the handle 9 is rotated to loosen the steel pipe for positioning. Position block 5 on the block 4 and the elbow, take out the steel pipe elbow 10 after spot welding, and then weld until completion. The design of the special fixture improves work efficiency, reduces labor intensity of workers, improves welding quality, and is economical and practical.
以上所述仅为本实用新型的实施例,并非是对本实用新型的专利范围的限制。凡是利用本实用新型摘要、说明书及附图内容所作的等效结构或等效变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above descriptions are only examples of the present utility model, and are not intended to limit the patent scope of the present utility model. All equivalent structures or equivalent transformations made by using the abstract, instructions and drawings of the utility model, or directly or indirectly used in other related technical fields, are all included in the patent protection scope of the utility model.
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CN201520140803.7U CN204565487U (en) | 2015-03-13 | 2015-03-13 | A kind of isometrical steel elbow welding special fixture |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106625346A (en) * | 2016-12-14 | 2017-05-10 | 中海福陆重工有限公司 | Small-diameter pipeline standardized assembly prefabricating operation platform |
CN108655636A (en) * | 2018-05-17 | 2018-10-16 | 中船黄埔文冲船舶有限公司 | A kind of arc round steel processing tool |
CN109332970A (en) * | 2018-10-09 | 2019-02-15 | 日照港船机工业有限公司 | Flanged bend meander sections automatic welding workbench and its application method |
CN111215650A (en) * | 2019-11-19 | 2020-06-02 | 郑州飞机装备有限责任公司 | Multi-angle pipe joint clamp |
-
2015
- 2015-03-13 CN CN201520140803.7U patent/CN204565487U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106625346A (en) * | 2016-12-14 | 2017-05-10 | 中海福陆重工有限公司 | Small-diameter pipeline standardized assembly prefabricating operation platform |
CN106625346B (en) * | 2016-12-14 | 2018-08-17 | 中海福陆重工有限公司 | A kind of small pipe-line standardization group is to predetermined manufactured operation platform |
CN108655636A (en) * | 2018-05-17 | 2018-10-16 | 中船黄埔文冲船舶有限公司 | A kind of arc round steel processing tool |
CN109332970A (en) * | 2018-10-09 | 2019-02-15 | 日照港船机工业有限公司 | Flanged bend meander sections automatic welding workbench and its application method |
CN111215650A (en) * | 2019-11-19 | 2020-06-02 | 郑州飞机装备有限责任公司 | Multi-angle pipe joint clamp |
CN111215650B (en) * | 2019-11-19 | 2022-01-04 | 郑州飞机装备有限责任公司 | Multi-angle pipe joint clamp |
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Granted publication date: 20150819 Termination date: 20180313 |