CN204564733U - Agriculture and forestry organic waste material skid modular composition decomposition and separation equipment - Google Patents
Agriculture and forestry organic waste material skid modular composition decomposition and separation equipment Download PDFInfo
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- CN204564733U CN204564733U CN201520035559.8U CN201520035559U CN204564733U CN 204564733 U CN204564733 U CN 204564733U CN 201520035559 U CN201520035559 U CN 201520035559U CN 204564733 U CN204564733 U CN 204564733U
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Abstract
The utility model relates to a kind of agriculture and forestry organic waste material skid modular composition decomposition and separation equipment, this equipment is comprised and to be connected by pipeline and to be set to the material primary breakup device of tubular structure, the expanded tear device of heating material, material broken microwave device and material separation device, shatter respectively by diversification agriculture and forestry organic waste material, beat, ultrasonication, the extruding of tubular spiral HTHP is torn, tubular spiral microwave-heating technique, the technical process that tubular spiral biological enzymolysis is separated, by multiple screw extrusion course of conveying in a device, realize the decomposition and separation of agricultural organic matter fraction once, final carbohydrate and the hemicellulose obtaining the high concentration liquid after decomposing, the cellulose of solid and lignin, for realizing getting ready to the efficiency utilization of organic composition.
Description
Technical field
The utility model belongs to agriculture and forestry organic waste material processing technology field, particularly a kind of agriculture and forestry organic waste material skid modular composition decomposition and separation equipment.
Background technology
A large amount of stalk etc. can be produced in agricultural production process and need agriculture and forestry organic waste material to be processed, along with the aggravation of energy crisis, biological flue gas highlights day by day at the great potential in the energy and refuse process two fields, existing Land use systems mainly contains following several, but all there is corresponding drawback: agriculture and forestry organic waste material is used for household biogas and large-sized biogas, raw material usually cannot by abundant efficiency utilization, natural pond liquid is mishandling flows to farmland in a large number, form pollution of area source, flow into the hidden danger that rivers and lakes become body eutrophication; Straw-returning, pathogen not only may be made to exist but also stalk itself cannot decompose rapidly, material accumulates in underground for a long time, the methane isothermal chamber gas produced in putrefaction process cannot be collected and directly enter air, cause atmosphere pollution on a large scale, and the cellulosic organic matter can not disposed in time in soil and some allelochemicals that lower first phase also can be caused to plant is influenced, as the winter wheat conservation phase needs closely knit soil environment and straw-returning makes soil aperture increase, affect Wheat Development; Stalk briquette, although the rural energy clean utilization mode being country advocates, but makes cost ratio fire coal per ton exceed about 300 yuan due to high processing cost, makes it be difficult to promote in rural area.
The important step that govern the existing utilization obstacle of agriculture and forestry organic waste material is just front end preprocessing process, if the maximum decomposition and separation of various compositions of all kinds of downstream product production can will be used in agriculture and forestry organic waste material in the process, make the lignin in plant, cellulose, hemicellulose soluble in water separately and be used respectively, to replace the processing mode of this " lumping together " at present, to make to make the best use of everything, just the problem run in current agriculture and forestry organic waste material process can be solved.And at present diversification agriculture and forestry organic waste material is difficult to accomplish that efficient composition decomposes in common process, let alone efficiency utilization, while can the treatment process of Efficient Conversion and equipment high because of operation cost, cannot agriculturally be widely used again.
Therefore, the organic composition in agriculture and forestry organic waste material how is realized to decompose completely, tremendous breakthrough will be played for diversification agriculture and forestry organic waste material high-efficiency comprehensive utilization, be conducive to agricultural wastes resource complete utilization in the world, even substitute petroleum chemicals, to reduce utilization to oil non-renewable resources, help minimizing that state leader realizes making the whole world in the APC session to the promise of the dependence of fossil energy.
Summary of the invention
The utility model provides a kind of and can realize the agriculture and forestry organic waste material skid modular composition decomposition and separation equipment that in agriculture and forestry organic waste material, composition decomposes, is separated for solving in known technology the technical problem that exists.
The technical scheme that the utility model is taked for the technical problem existed in solution known technology is:
A kind of agriculture and forestry organic waste material skid modular composition decomposition and separation equipment, the material primary breakup device, the expanded tear device of heating material, material broken microwave device and the material separation device that comprise control panel and linked together by pipeline,
Described material primary breakup device comprises " L " shape cylinder, its vertical cylinder lateral wall is provided with radial feed hopper, vertical inner barrel is provided with disintegrating mechanism, inclination flitch is provided with below described disintegrating mechanism, Hammer is provided with in the terminal horizontal cylindrical shell of described inclination flitch, the horizontal barrel at described Hammer place is provided with the baffle plate vertical with barrel, be provided with material flow between the lower end of described baffle plate and barrel to export, this flow export place is communicated with sonication chamber inwall being provided with ultrasonic generator by screen cloth, the feeding spiro rod A be connected with reductor is provided with in described sonication chamber,
The expanded tear device of described heating material comprises " one " font cylinder be made up of the heat-insulation layer set gradually from outside to inside, high temperature heating tape and explosion-proof layer, is provided with safety explosion-proof valve and feeding spiro rod B in this cylinder in arranging;
Described material broken microwave device comprises " one " font broken microwave cylinder, and this barrel outer wall is provided with one deck microwave application of anti-leakage layers, and this inwall is provided with multiple magnetron, is also provided with feeding spiro rod C in this cylinder;
Described material separation device comprises " one " font cylinder, this barrel is provided with filler and catalyst interpolation mouth, is provided with extruding screw, this barrel is also provided with liquid outlet and discharging opening in this cylinder.
Described disintegrating mechanism comprises the ridge that reductor, rotating shaft, a 3-5 set of blades and vertical cylinder inboard wall are arranged, described set of blades is axially arranged along rotating shaft, the inclined wheel hammer leaf that each set of blades is fixed by the mooching knife be connected in rotating shaft and blade end single-point forms, in described multiple set of blades, the length of each set of blades is equal, and path length 1mm in being formed than ridge inner face.
Described set of blades is set to three, and wherein the length of blade shortens from top to bottom successively, and the length of wheel hammer leaf is elongated successively from top to bottom partially.
Described Hammer comprises a line shaft, described line shaft is vertical with disintegrating machine rotating shaft antarafacial, described line shaft is provided with an eccentric hammer, described eccentric hammer outer surface is provided with the double wedge of " recessed " character form structure, described horizontal cylinder inwall with baffle plate is provided with consistent with eccentric hammer outer surface double wedge shape and be not engaged each other " recessed " font double wedge.
Described supersonic generator is arranged on the barrel of screw rod transmission section, in material advance process, carry out ultrasonication simultaneously.
Described broken microwave pipeline and other parts different, overall make for nonmetal structure, on barrel, device has magnetron, and cylinder device anti-microwave leakage layer outward.
Described extruding is torn in cylinder and is provided with safety explosion-proof valve, and pressure exceedes setting value, and safety valve opens released vapour automatically.
The pitch numerical value of described extruding screw is unequal, and each pitch presses arithmetic series rule gradual change arrangement.
One section of guiding gutter is provided with at extruding screw back segment tight pitch place along the every 50cm in spiro rod length direction bottom " one " font cylinder of described material separation device, the middle part of described guiding gutter is provided with the tank deepened that broadens gradually from front to back, and the end of described tank arranges a liquid outlet.
The advantage that the utility model has and good effect are: the utility model by not by shattering diversification agriculture and forestry organic waste material, beating, ultrasonication, tubular spiral HTHP extruding tear, tubular spiral microwave-heating technique, the technical process that tubular spiral biological enzymolysis is separated, by multiple screw extrusion course of conveying in a device, realize the decomposition and separation of agricultural organic matter fraction once.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is guiding gutter distributed architecture schematic diagram bottom " one " font cylinder.
In Fig. 1 and Fig. 2, 1. " L " shape cylinder, 2. ridge, 3. set of blades, 4. feed hopper, 5. Hammer, 6. " recessed " font double wedge, 7. eccentric hammer, 8. baffle plate, 9. heat-insulation layer, 10. high temperature heating tape, 11. explosion-proof layers, 12. screen clothes, 13. feeding spiro rod A, 14. ultrasonators, 15. feeding spiro rod B, 16. feeding spiro rod C, 17. microwave application of anti-leakage layers, 18. magnetrons, 19. guiding gutters, 20. catalyst add mouth, 21. filler, 22. liquid outlets, 23. liquid headers, 24. discharging openings, 25. solid collectors, 26. water tanks, 27. control panels, 28. inclination flitch, 29. " one " font cylinders, 30. extruding screws.
Detailed description of the invention:
For summary of the invention of the present utility model, Characteristic can be understood further, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
A kind of agriculture and forestry organic waste material skid modular composition decomposition and separation equipment, the material primary breakup device, the expanded tear device of heating material, material broken microwave device and the material separation device that comprise control panel 27 and linked together by pipeline,
Material primary breakup device comprises " L " shape cylinder 1, the sidewall upper of vertical cylinder is provided with radial feed hopper 4, material enters disintegrating mechanism under the pressure effect of manpower or feeding mechanism, to ensure that surplus material also can charging smoothly, its vertical inner barrel is provided with disintegrating mechanism, this disintegrating mechanism comprises the servomotor being arranged at vertical cartridge inlet place, servomotor is connected with the rotating shaft be arranged in vertical cylindrical shell, rotating shaft is perpendicular to the ground, axially 3-5 set of blades 3 is provided with along rotating shaft, the inclined wheel hammer leaf that each set of blades 3 is fixed by the mooching knife be connected in rotating shaft and blade end single-point forms, blade in first set of blades 3 is cutting main body, inclined wheel hammer leaf knocks material, because it is based on the dissection to the surplus material just entered, it is auxiliary for knocking, therefore the mooching knife of first set of blades 3 is longer, inclined wheel hammer leaf is shorter, and the cutting of second set of blades is laid equal stress on knocking, therefore the mooching knife of two set of blades is slightly shorter than the mooching knife of group, and wheel hammer leaf is slightly long partially, the mooching knife of the 3rd set of blades is mainly to beat, and wheel hammer leaf is then the longest in three groups partially, and mooching knife is then the shortest, mooching knife is trapezoidal on the whole, and partially take turns hammer leaf and become inverted trapezoidal, but when three set of blades stretch, total length is equal, and path length 1mm in being formed than ridge 2 inner face.Ridge 2 is connected with screw with vertical barrel, and screw is depressed in the inner face of ridge 2, agrees with outside ridge with barrel, and inner face is a plane.
The crushing process of disintegrating mechanism is, jointly completed to shear by the set of blades 3 in rotating shaft and the ridge 2 on vertical barrel and pulverize, special insert design is when set of blades High Rotation Speed, inclined wheel hammer leaf and ridge 2 collide, not only auxiliary blade can smash outer rim material but also blade can be avoided and pulverize material between locular wall stagnating, the material entered drops to blade action plane, wedge shape swivel starts to cut to cutting position, when the fiber cut off because centrifugal force flies away from outside mooching knife sphere of action, can with partially take turns hammer leaf and collide, along with the material that carries out of working angles exists mainly with short fiber form, dissection weakens, material is now also because Action of Gravity Field sinks from upper group of set of blades to middle bottom knife group, the effect of beaing starts remarkable gradually, eventually pass this cutting and beat common crushing process, material sinks to arriving bottom pulverizing chamber by Action of Gravity Field, bottom is an inclination flitch 28, inclination flitch 28 is tilted to and is positioned at bottom, with the discharging opening of charging aperture opposite flank, material after pulverizing and knocking is done to skid off discharging opening along inclination flitch 28 by pushing,
Hammer 5 is provided with in the terminal horizontal cylindrical shell of inclination flitch 28, the horizontal barrel at Hammer 5 place is provided with the baffle plate 8 vertical with barrel, be provided with material flow between the lower end of baffle plate 8 and barrel to export, this flow export place is communicated with sonication chamber inwall being provided with ultrasonic generator 14 by screen cloth 12, the feeding spiro rod A13 be connected with reductor is provided with in sonication chamber, the line shaft of Hammer 5 is vertical with disintegrating machine rotating shaft antarafacial, line shaft is provided with an eccentric hammer 7, eccentric hammer 7 outer surface is provided with " recessed " font double wedge 6, horizontal cylinder inwall with baffle plate is provided with consistent with eccentric hammer outer surface double wedge shape and be not engaged each other " recessed " font double wedge 6.Hammering process completes the further fragmentation of material by impact energy, under the drive of motor, eccentric hammer 7 is rotated counterclockwise, the friction that the material evenly entered constantly is subject to tup hammering and shaggy tooth is chewed, the continuous fragmentation of material diminishes, rely on centrifugal action, pour into exit baffle plate 28 and screen cloth 12, until be less than screen size be just discharged hammering room, enter sonication chamber, ultrasonic generator 14 produces ultrasonic vibration makes material fine structure loosen, also transmitted by feeding spiro rod A simultaneously, the direction of feeding spiro rod A is vertical with disintegrating mechanism rotating shaft coplanar, the reductor be connected with feeding spiro rod A is positioned at transmission shaft terminal, material is made to send to the discharging opening of this horizontal cylinder end, material screws in the expanded tear device of heating material.
The expanded tear device of heating material comprises the expanded broken cylinder of " one " font, this barrel sets gradually heat-insulation layer 9 from outside to inside, high temperature heating tape 10 and explosion-proof layer 11, heat-insulation layer 9 is that ceramic wool insulation is cotton, feeding spiro rod B15 is provided with in this cylinder, feeding spiro rod B15 is that combined variable is apart from turbine screw rod, feeding spiro rod B15 is connected with reductor, material to enter after this cylinder by high temperature heating tape 10 to heating material, barrel is provided with safety explosion-proof valve, when the fault such as there is blocking in reductor, material can by long-time heating, reactor pressure increases to a certain degree, safety explosion-proof valve can be opened, material steam sprays, material is in extruding in the process, tear, friction, under shearing the effect of grade, its internal pressure constantly raises, temperature constantly rises, its institutional framework changes, the scintilla structural deterioration of fiber.One " relevant position of the expanded broken cylinder of font is provided with the device such as temperature sensor, pressure transmitter, and can accurately control material treatment temperature, pressure detecting etc., material is after treatment discharged by automatic pressure-relief port, sprays in material broken microwave device.
Material broken microwave device comprises " one " font broken microwave cylinder, this material is match steel, this barrel outer wall is provided with one deck microwave application of anti-leakage layers 17, this inwall is provided with multiple magnetron 18, is also provided with the feeding spiro rod C16 that reducing motor connects in this.The microwave that magnetron 18 produces accelerates the molecular motion of material, material micro-structural is destroyed further, in material comprise lignin, fiber Xu, hemicellulose key component be easy to be separated, material screws in material separation device under the effect of feeding spiro rod C16.
Material separation device comprises " one " font cylinder 29, this barrel is provided with filler 21 and catalyst interpolation mouth 20, extruding screw 30 is provided with in this cylinder, reductor is connected with extruding screw 30, extruding screw 30 is combined type turbine screw rod, pitch numerical value is unequal, each pitch presses arithmetic series rule gradual change arrangement, the leading portion pitch of screw rod 30 is loose, be mainly used in adding water, biology enzyme process fully mixes material, back segment pitch is tight, mainly material is extruded, realize the Separation of Solid and Liquid of lignocellulosic and cellulose and hemicellulose, one section of guiding gutter is provided with at extruding screw back segment tight pitch place along the every 50cm in spiro rod length direction bottom this barrel, the middle part of guiding gutter is provided with the tank deepened that broadens gradually from front to back, the end of tank arranges a liquid outlet 22, liquid is by liquid outlet 22 influent collector 23, dry lignocellulosic is wound around screw rod and continues on to discharging opening 24, discharging opening 24 is arranged at the tight pitch end of extruding screw 30 back segment, discharge lignocellulosic in solid collector or screw in next link.
Therefore, material can being separated hemicellulose and the realization soluble in water of other lyotropes and lignin after material separation device process, and different according to material variety, material separation device can be set to one or more groups.In addition, in above-mentioned four processing links, corresponding site installs relevant parameter checkout gear, and detect relevant parameter according to processing requirements, real-time analysis treatment state, compares optimization.
A kind of agriculture and forestry organic waste material composition decomposition and separation method, comprises the steps:
1) material primary breakup process, enter pulverizing chamber through simple material radial direction of cutting to be pulverized by disintegrating mechanism, this crushing process is completed jointly by the ridge in set of blades and vertical cylinder inboard wall, then the material sinking inclined-plane arrived bottom pulverizing chamber enters and beats room, complete the further fragmentation of material, material is constantly by beating, extruding, fragmentation diminishes, then exit baffle plate is poured into, screen cloth, until be less than screen size just discharge hammering room, enter sonication chamber, ultrasonic vibration makes material fine structure loosen, also make material send to discharging opening by screw conveyer simultaneously, then screw in the expanded tear device of heating material,
2) the expanded shattering process of heating material, the material through primary breakup is heated by high temperature heating tape, and pressure increase is to a certain extent, safety explosion-proof valve is opened, material steam sprays, and further by expanded for material fragmentation, is then discharged by automatic pressure-relief port and enters in material broken microwave device;
3) material broken microwave process, through the material of heating while puffing fragmentation by screw extruding, tear, rub, shear, its internal pressure constantly raises, temperature constantly rises, microwave is accelerated molecular motion and is destroyed further material micro-structural, the scintilla of material fiber is destructurized, and then material screws in material separation device;
4) material composition separation process, under the effect of the material water of broken microwave, make the hemicellulose that contains in material water-soluble and be separated with cellulose with lignin, cellulose is decomposed into and is beneficial to lactic acid fermented short-chain carbohydrates and stripping under the effect of biology enzyme, realization is separated with lignin, lignin enters solid collection device from the discharging opening of end under the promotion of screw rod, and cellulose and water-soluble hemicellulose are from liquid outlet influent gathering-device.
Lignin mixes with high-quality anthracite powder or direct briquetting after desulfurization removing nitric denitration, mix with a small amount of high-quality anthracite powder, adhesion-molded with a certain proportion of high heat adhesive, or need dry to be directly compressed into block according to calorific value, form the renewable solid fuel of high heating value, pollution-free, low cost.
Cellulose can be used for the manufacture raw material of lactic acid.
For the preparation of degradable liquid agricultural film after cellulose, lignin mix with water-soluble Green Polymer Material, in described liquid agricultural film, N, P, K element can be added.
Isolated hemicellulose analyte can be used as high gravity fermentation matrix and produces biogas.
The utility model once can complete stalk agriculture and forestry organic waste material and be converted into the process in early stage and process of producing the product such as industrial chemicals, biomass energy precursor, realize the decomposition and separation of the organic each component of agricultural, make diversification agriculture and forestry organic waste material be able to easy, efficiently, directly utilize.
Above embodiment is only in order to illustrate that the technical solution of the utility model is not intended to limit, and those of ordinary skill in the field should be appreciated that and still can modify to the detailed description of the invention of utility model or carry out equivalent replacement to portion of techniques feature; And not departing from the spirit of technical solutions of the utility model, it all should be encompassed in the technology of the utility model request protection.
Claims (6)
1. an agriculture and forestry organic waste material skid modular composition decomposition and separation equipment, is characterized in that, the material primary breakup device, the expanded tear device of heating material, material broken microwave device and the material separation device that comprise control panel and linked together by pipeline,
Described material primary breakup device comprises " L " shape cylinder, its vertical cylinder lateral wall is provided with radial feed hopper, vertical inner barrel is provided with disintegrating mechanism, inclination flitch is provided with below described disintegrating mechanism, Hammer is provided with in the terminal horizontal cylindrical shell of described inclination flitch, the horizontal barrel at described Hammer place is provided with the baffle plate vertical with barrel, be provided with material flow between the lower end of described baffle plate and barrel to export, this flow export place is communicated with sonication chamber inwall being provided with ultrasonic generator by screen cloth, the feeding spiro rod A be connected with reductor is provided with in described sonication chamber,
The expanded tear device of described heating material comprises " one " font cylinder be made up of the heat-insulation layer set gradually from outside to inside, high temperature heating tape and explosion-proof layer, is provided with safety explosion-proof valve and feeding spiro rod B in this cylinder in arranging;
Described material broken microwave device comprises " one " font broken microwave cylinder, and this barrel outer wall is provided with one deck microwave application of anti-leakage layers, and this inwall is provided with multiple magnetron, is also provided with feeding spiro rod C in this cylinder;
Described material separation device comprises " one " font cylinder, this barrel is provided with filler and catalyst interpolation mouth, is provided with extruding screw, this barrel is also provided with liquid outlet and discharging opening in this cylinder.
2. agriculture and forestry organic waste material skid modular composition decomposition and separation equipment according to claim 1, it is characterized in that, described disintegrating mechanism comprises the ridge that reductor, rotating shaft, a 3-5 set of blades and vertical cylinder inboard wall are arranged, described set of blades is axially arranged along rotating shaft, the inclined wheel hammer leaf that each set of blades is fixed by the mooching knife be connected in rotating shaft and blade end single-point forms, in described multiple set of blades, the length of each set of blades is equal, and path length 1mm in being formed than ridge inner face.
3. agriculture and forestry organic waste material skid modular composition decomposition and separation equipment according to claim 2, it is characterized in that, described set of blades is set to three, and wherein the length of blade shortens from top to bottom successively, and the length of wheel hammer leaf is elongated successively from top to bottom partially.
4. agriculture and forestry organic waste material skid modular composition decomposition and separation equipment according to claim 1, it is characterized in that, described Hammer comprises a line shaft, described line shaft is vertical with disintegrating machine rotating shaft antarafacial, described line shaft is provided with an eccentric hammer, described eccentric hammer outer surface is provided with the double wedge of " recessed " character form structure, described horizontal cylinder inwall with baffle plate is provided with consistent with eccentric hammer outer surface double wedge shape and be not engaged each other " recessed " font double wedge.
5. agriculture and forestry organic waste material skid modular composition decomposition and separation equipment according to claim 1, it is characterized in that, the pitch numerical value of described extruding screw is unequal, and each pitch presses arithmetic series rule gradual change arrangement.
6. agriculture and forestry organic waste material skid modular composition decomposition and separation equipment according to claim 1, it is characterized in that, one section of guiding gutter is provided with at extruding screw back segment tight pitch place along the every 50cm in spiro rod length direction bottom " one " font cylinder of described material separation device, the middle part of described guiding gutter is provided with the tank deepened that broadens gradually from front to back, and the end of described tank arranges a liquid outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520035559.8U CN204564733U (en) | 2015-01-19 | 2015-01-19 | Agriculture and forestry organic waste material skid modular composition decomposition and separation equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520035559.8U CN204564733U (en) | 2015-01-19 | 2015-01-19 | Agriculture and forestry organic waste material skid modular composition decomposition and separation equipment |
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| CN204564733U true CN204564733U (en) | 2015-08-19 |
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| CN201520035559.8U Expired - Fee Related CN204564733U (en) | 2015-01-19 | 2015-01-19 | Agriculture and forestry organic waste material skid modular composition decomposition and separation equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391244A (en) * | 2016-11-22 | 2017-02-15 | 成都赋阳技术开发有限公司 | Garbage disposal device |
| CN108479977A (en) * | 2018-05-18 | 2018-09-04 | 江西省食品发酵研究所 | A kind of gardens environmental-friendly plant nutriment producing device |
-
2015
- 2015-01-19 CN CN201520035559.8U patent/CN204564733U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391244A (en) * | 2016-11-22 | 2017-02-15 | 成都赋阳技术开发有限公司 | Garbage disposal device |
| CN106391244B (en) * | 2016-11-22 | 2018-05-22 | 蔡雷军 | A kind of refuse disposal installation |
| CN108479977A (en) * | 2018-05-18 | 2018-09-04 | 江西省食品发酵研究所 | A kind of gardens environmental-friendly plant nutriment producing device |
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Granted publication date: 20150819 Termination date: 20190119 |
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| CF01 | Termination of patent right due to non-payment of annual fee |