CN204564241U - A kind of drum-type screening crusher - Google Patents

A kind of drum-type screening crusher Download PDF

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Publication number
CN204564241U
CN204564241U CN201520222512.2U CN201520222512U CN204564241U CN 204564241 U CN204564241 U CN 204564241U CN 201520222512 U CN201520222512 U CN 201520222512U CN 204564241 U CN204564241 U CN 204564241U
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Prior art keywords
crusher
drum
sieve plate
disintegrating machine
swing roller
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CN201520222512.2U
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Chinese (zh)
Inventor
佘建敏
汪泓波
姜新立
杨正伟
周耘
刘力军
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Guizhou Lines Machine Design and Manufacture Co Ltd
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Guizhou Lines Machine Design and Manufacture Co Ltd
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Abstract

本实用新型公开了一种滚筒式筛分破碎机,包括破碎机旋转滚筒,在破碎机旋转滚筒前后两端各设有一组托轮实现该破碎机旋转滚筒可自由转动,其中破碎机旋转滚筒的中部主体由筛板围成,提料板与破碎机旋转滚筒中心线平行且均布分布在筛板内表面上,在破碎机旋转滚筒正下方设有集料斗,托轮、集料斗固定在底座上实现破碎机旋转滚筒的固定,本实用新型兼有破碎和筛分且同时进行,它利用被破碎物料自身为介质,通过相互的冲击和磨削作用实现破碎,在设计的额定转速下,通过提料板将被破碎物料提升至一定高度,通过物料下落的相互冲击和磨削作用实现破碎,破碎后小于筛板孔洞的物料经筛板孔落入滚筒式筛分破碎机下部集料斗。

The utility model discloses a drum-type screening crusher, which comprises a rotating drum of the crusher, and a set of support wheels are respectively arranged at the front and rear ends of the rotating drum of the crusher so that the rotating drum of the crusher can rotate freely. The main body in the middle is surrounded by a sieve plate, and the lifting plate is parallel to the center line of the crusher rotating drum and evenly distributed on the inner surface of the sieve plate. A collecting hopper is arranged directly under the rotating drum of the crusher, and the supporting wheels and collecting hopper are fixed on the base. The utility model has both crushing and screening at the same time. It uses the crushed material itself as the medium to achieve crushing through mutual impact and grinding. The lifting plate lifts the crushed material to a certain height, and realizes crushing through the mutual impact and grinding action of falling materials. After crushing, the material smaller than the hole of the sieve plate falls into the lower collecting hopper of the drum screen crusher through the hole of the sieve plate.

Description

一种滚筒式筛分破碎机A drum type screening crusher

技术领域 technical field

本实用新型涉及一种滚筒式筛分破碎机及其设计方法,属于监机械设备技术领域。 The utility model relates to a drum type screening crusher and a design method thereof, belonging to the technical field of supervisory machinery equipment.

背景技术 Background technique

电解铝生产过程中由电解厂房返回的阳极残极清理下来的电解质块和从装卸站倾翻的托盘上的电解质料块需要经破碎至一定粒度后返回电解槽继续使用。 During the electrolytic aluminum production process, the electrolyte blocks cleaned from the anode residues returned from the electrolysis plant and the electrolyte blocks on the pallets dumped from the loading and unloading station need to be crushed to a certain size and then returned to the electrolytic cell for continued use.

长期以来电解质破碎主要采用颚式破碎机加反击式破碎机或对辊破碎机进行二段破碎,电解质破碎系统存在破碎效率低、设备故障率高、设备维护和检修工作量大、劳动强度高的问题一直得不到好的解决,目前,一些厂家尝试通过配置自磨机取代反击式破碎机进行二级破碎,产量大幅提高,但自磨机排出的物料粒度过细,几乎都为粉料,不利于电解生产需要。 For a long time, electrolyte crushing mainly adopts jaw crusher plus impact crusher or roller crusher for secondary crushing. The electrolyte crushing system has problems of low crushing efficiency, high equipment failure rate, heavy equipment maintenance and repair workload, and high labor intensity. The problem has not been solved well. At present, some manufacturers try to replace the impact crusher with the self-grinding machine for secondary crushing, and the output has been greatly increased. However, the material discharged from the self-grinding machine is too fine, almost all of which are powder materials. Conducive to electrolytic production needs.

实用新型内容 Utility model content

本实用新型的目的是:针对现有技术的缺陷,提供一种滚筒式筛分破碎机,它利用被破碎物料自身为介质,通过相互的冲击和磨削作用实现破碎,同时其筛板不断转动,实现被破碎后满足尺寸大小的破碎物料能快速通过筛板流出,防止被二次破坏造成粒度过细,以克服现有技术的不足。 The purpose of this utility model is: aiming at the defects of the prior art, to provide a drum type screening crusher, which uses the crushed material itself as the medium, realizes crushing through mutual impact and grinding, and its sieve plate is constantly rotating , to realize that the crushed material meeting the size of the crushed material can quickly flow out through the sieve plate, so as to prevent the particle from being too fine due to secondary damage, so as to overcome the deficiencies of the prior art.

本实用新型的技术方案 Technical scheme of the utility model

一种滚筒式筛分破碎机,包括破碎机旋转滚筒,在破碎机旋转滚筒前后两端各设有一组托轮实现该破碎机旋转滚筒可自由转动,其中破碎机旋转滚筒的中部主体由筛板围成,提料板与破碎机旋转滚筒中心线平行且均布分布在筛板内表面上,在破碎机旋转滚筒正下方设有集料斗,托轮、集料斗固定在底座上实现破碎机旋转滚筒的固定。 A drum-type screening crusher, comprising a crusher rotating drum, a set of support wheels are respectively provided at the front and rear ends of the crusher rotating drum to realize the free rotation of the crusher rotating drum, wherein the middle body of the crusher rotating drum is formed by a sieve plate Enclosed, the lifting plate is parallel to the center line of the crusher rotating drum and evenly distributed on the inner surface of the screen plate. There is a collecting hopper directly below the crusher rotating drum, and the supporting wheels and collecting hopper are fixed on the base to realize the crusher rotation. Roller fixing.

前述的一种滚筒式筛分破碎机中,在破碎机旋转滚筒一侧设有齿轮条,驱动电机采用链条连接方式与齿轮条配合实现对破碎机旋转滚筒的驱动。 In the aforementioned drum-type screening crusher, a gear bar is provided on one side of the crusher rotating drum, and the drive motor adopts a chain connection mode to cooperate with the gear bar to drive the crusher rotating drum.

前述的一种滚筒式筛分破碎机中,在筛板外表面设有彼此交叉的筛板支架。 In the aforesaid drum type screening crusher, sieve plate supports intersecting each other are provided on the outer surface of the sieve plate.

前述的一种滚筒式筛分破碎机中,在提料板非工作面设有三角状支撑板。 In the aforementioned drum type screening crusher, a triangular support plate is provided on the non-working surface of the lifting plate.

前述的一种滚筒式筛分破碎机中,所述集料斗上部为类半圆形结构。 In the aforementioned drum type screening crusher, the upper part of the collecting hopper is a semicircular structure.

前述的一种滚筒式筛分破碎机中,防尘罩设置在破碎机旋转滚筒正上方且能与集料斗顶部两侧连接。 In the aforementioned drum-type screening crusher, the dust cover is arranged directly above the rotating drum of the crusher and can be connected to both sides of the top of the collecting hopper.

由于采用了上述技术方案,与现有技术相比,本实用新型一种兼有破碎和筛分两种功能的新型磨矿设备,它利用被破碎物料自身为介质,通过相互的冲击和磨削作用实现破碎,滚筒式筛分破碎机破碎仓内设有带破碎功能的提料板,在设计的额定转速下,将被破碎物料提升至一定高度,通过物料下落的相互冲击和磨削作用实现破碎,同时内设的特殊提料板也起到进一步强化破碎的作用,破碎后小于筛板孔洞的物料经筛板孔落入滚筒式筛分破碎机下部集料斗(由于筛板一直转动,实现快速分筛达到破碎尺寸的物料,有效避免了已破碎物料的二次破碎),并由输送设备连续排出,本实用新型破碎比大、产能高、能耗低、结构简单、产品粒度保障程度高,采用托轮支撑设计较动静压轴承支撑方式环境适应性强、投资省、维修难度小,筒体采用链条驱动方式较齿轮啮合传动方式同样具有环境适应性强、投资省、维修难度小等优点。物料中所含的金属及不易破碎的杂物,可通过定期排空料的方式从破碎机尾端排出,不会对下游生产和设备造成影响。 Due to the adoption of the above technical scheme, compared with the prior art, the utility model is a new type of grinding equipment with two functions of crushing and screening. It uses the crushed material itself as the medium, through mutual impact and grinding To achieve crushing, the drum-type screening crusher is equipped with a lifting plate with crushing function in the crushing chamber. Under the designed rated speed, the crushed materials will be lifted to a certain height, and the material will be crushed by the mutual impact and grinding effect of falling materials. At the same time, the special lifting plate inside also plays a role in further strengthening the crushing. After crushing, the material smaller than the hole of the sieve plate falls into the lower collecting hopper of the drum-type screening crusher through the hole of the sieve plate (because the sieve plate keeps rotating, Quickly sieve the materials that reach the crushing size, effectively avoiding the secondary crushing of the crushed materials), and continuously discharged by the conveying equipment. The utility model has large crushing ratio, high production capacity, low energy consumption, simple structure, and high degree of product particle size guarantee. Compared with the support method of dynamic and static pressure bearings, the design of supporting rollers is more adaptable to the environment, less investment, and less difficult to maintain. Compared with the gear meshing transmission method, the cylinder adopts the chain drive method, which also has the advantages of strong environmental adaptability, less investment, and less difficulty in maintenance. . The metal and unbreakable sundries contained in the material can be discharged from the end of the crusher by regularly emptying the material, which will not affect downstream production and equipment.

筛板孔洞经特殊设计,可有效降低物料堵塞情况的发生,筛板、提料板均采用耐磨材料制造寿命长,整机设有带检修门的密封罩,防尘降噪效果好。 The hole of the sieve plate is specially designed to effectively reduce the occurrence of material clogging. The sieve plate and the lifting plate are made of wear-resistant materials and have a long service life.

附图说明 Description of drawings

附图1是本实用新型结构示意图一; Accompanying drawing 1 is the utility model structural representation one;

附图2是本实用新型结构示意图二; Accompanying drawing 2 is the utility model structure schematic diagram two;

附图3是本实用新型中防尘罩的结构示意图。 Accompanying drawing 3 is the structural representation of dustproof cover in the utility model.

具体实施方式 Detailed ways

下面结合附图对本实用新型用作进一步的详细说明,但不作为对本实用新型的任何限制。 The utility model is used as a further detailed description below in conjunction with the accompanying drawings, but not as any limitation to the utility model.

本实用新型的实施例:一种滚筒式筛分破碎机的设计方法,破碎机将被破碎物料提升至一定高度,通过物料下落的相互冲击和磨削作用实现破碎,破碎后小于筛板孔洞的物料经筛板孔落入滚筒式筛分破碎机下部集料斗,并由输送设备连续排出,从而实现对被破碎物料破碎和筛分同时进行的功能。 Embodiment of the present utility model: a design method of a drum-type screening crusher. The crusher lifts the crushed material to a certain height, and realizes crushing through the mutual impact and grinding action of the material falling. The material falls into the lower collecting hopper of the drum screening crusher through the sieve plate hole, and is continuously discharged by the conveying equipment, so as to realize the function of crushing and screening the crushed material at the same time.

其中该破碎机的旋转滚筒中部由筛板围成,筛板支架作为支撑,破碎机采用托轮支撑且用链条驱动方式使其转动,被破碎物料提升的结构采用在破碎机内均匀布置提料板。 Among them, the middle part of the rotating drum of the crusher is surrounded by a sieve plate, and the sieve plate bracket is used as a support. The crusher is supported by supporting wheels and driven by a chain to make it rotate. plate.

根据上述方法所构建的一种滚筒式筛分破碎机,如附图所示,包括破碎机旋转滚筒1,在破碎机旋转滚筒1前后两端各设有一组托轮2实现该破碎机旋转滚筒1可自由转动,在破碎机旋转滚筒1一侧设有齿轮条7,驱动电机8采用链条9连接方式与齿轮条7配合实现对破碎机旋转滚筒1的驱动,其中破碎机旋转滚筒1的中部主体由筛板3围成,提料板4与破碎机旋转滚筒1中心线平行且均布分布在筛板3内表面上,在提料板4非工作面设有三角状支撑板11,在筛板3外表面设有彼此交叉的筛板支架10,在破碎机旋转滚筒1正下方设有集料斗5,该集料斗5上部为类半圆形结构,托轮2、集料斗5固定在底座6上实现破碎机旋转滚筒1的固定,防尘罩12设置在破碎机旋转滚筒1正上方且能与集料斗5顶部两侧连接。 A drum-type screening crusher constructed according to the above method, as shown in the accompanying drawings, includes a crusher rotating drum 1, and a set of supporting wheels 2 are respectively provided at the front and rear ends of the crusher rotating drum 1 to realize the crushing of the crusher rotating drum. 1 can rotate freely, a gear bar 7 is provided on one side of the crusher rotating drum 1, and the drive motor 8 adopts a chain 9 connection mode to cooperate with the gear bar 7 to drive the crusher rotating drum 1, wherein the middle part of the crusher rotating drum 1 The main body is surrounded by a sieve plate 3, and the lifting plate 4 is parallel to the center line of the crusher rotating drum 1 and evenly distributed on the inner surface of the sieve plate 3. A triangular support plate 11 is provided on the non-working surface of the material lifting plate 4. The outer surface of the sieve plate 3 is provided with sieve plate supports 10 intersecting with each other, and a collecting hopper 5 is provided directly under the rotating drum 1 of the crusher. The base 6 is used to fix the rotary drum 1 of the crusher, and the dust cover 12 is arranged directly above the rotary drum 1 of the crusher and can be connected to both sides of the top of the collecting hopper 5 .

Claims (6)

1. a drum-type screening crusher, comprise disintegrating machine swing roller (1), it is characterized in that: be respectively provided with one group of support roller (2) to realize this disintegrating machine swing roller (1) free to rotate in disintegrating machine swing roller (1) rear and front end, wherein the mid-section body of disintegrating machine swing roller (1) is surrounded by sieve plate (3), carry flitch (4) and disintegrating machine swing roller (1) centerline parallel and be uniformly distributed on sieve plate (3) inner surface, aggregate bin (5) is provided with immediately below disintegrating machine swing roller (1), support roller (2), aggregate bin (5) is fixed on base (6) and realizes the fixing of disintegrating machine swing roller (1).
2. a kind of drum-type screening crusher according to claim 1, it is characterized in that: be provided with gear bar (7) in disintegrating machine swing roller (1) side, drive motors (8) adopts chain (9) connected mode to coordinate with gear bar (7) driving realized disintegrating machine swing roller (1).
3. a kind of drum-type screening crusher according to claim 1, is characterized in that: be provided with sieve plate support (10) intersected with each other at sieve plate (3) outer surface.
4. a kind of drum-type screening crusher according to claim 1, is characterized in that: be provided with triangular shape gripper shoe (11) carrying flitch (4) non-working surface.
5. a kind of drum-type screening crusher according to claim 1, is characterized in that: described aggregate bin (5) top is class semicircular structure.
6. a kind of drum-type screening crusher according to claim 1, is characterized in that: dust cover (12) to be arranged on directly over disintegrating machine swing roller (1) and can be connected with aggregate bin (5) both sides, top.
CN201520222512.2U 2015-04-14 2015-04-14 A kind of drum-type screening crusher Expired - Lifetime CN204564241U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106140400A (en) * 2015-04-14 2016-11-23 贵州莱利斯机械设计制造有限责任公司 A kind of drum-type screening crusher and method for designing thereof
CN106824395A (en) * 2017-01-19 2017-06-13 深圳申佳原环保科技有限公司 The circular broken apart device of integral type
CN107916311A (en) * 2016-10-10 2018-04-17 上海梅山钢铁股份有限公司 Tilting slag cylinder support fixing device
CN109092454A (en) * 2018-07-17 2018-12-28 武汉中智德远科技开发有限公司 A kind of raw material is fully ground with Horizontal-type filtering device
CN111013788A (en) * 2020-01-20 2020-04-17 梁士臣 A high-efficiency dry mill for scrap steel slag

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106140400A (en) * 2015-04-14 2016-11-23 贵州莱利斯机械设计制造有限责任公司 A kind of drum-type screening crusher and method for designing thereof
CN107916311A (en) * 2016-10-10 2018-04-17 上海梅山钢铁股份有限公司 Tilting slag cylinder support fixing device
CN107916311B (en) * 2016-10-10 2019-09-17 上海梅山钢铁股份有限公司 Tilting slag cylinder support fixes device
CN106824395A (en) * 2017-01-19 2017-06-13 深圳申佳原环保科技有限公司 The circular broken apart device of integral type
CN109092454A (en) * 2018-07-17 2018-12-28 武汉中智德远科技开发有限公司 A kind of raw material is fully ground with Horizontal-type filtering device
CN111013788A (en) * 2020-01-20 2020-04-17 梁士臣 A high-efficiency dry mill for scrap steel slag
CN111013788B (en) * 2020-01-20 2025-01-17 梁士臣 A high-efficiency dry grinder for scrap steel slag

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