CN204560287U - The friction speed shelling separator of one grow wheat - Google Patents
The friction speed shelling separator of one grow wheat Download PDFInfo
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- CN204560287U CN204560287U CN201520252026.5U CN201520252026U CN204560287U CN 204560287 U CN204560287 U CN 204560287U CN 201520252026 U CN201520252026 U CN 201520252026U CN 204560287 U CN204560287 U CN 204560287U
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- 241000209140 Triticum Species 0.000 title claims abstract description 47
- 235000021307 Triticum Nutrition 0.000 title claims abstract description 47
- 235000013339 cereals Nutrition 0.000 claims abstract description 27
- 239000000428 dust Substances 0.000 claims abstract description 16
- 238000012216 screening Methods 0.000 claims abstract description 12
- 230000033001 locomotion Effects 0.000 claims abstract description 8
- 238000009423 ventilation Methods 0.000 claims abstract description 4
- 239000010902 straw Substances 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 13
- 238000005096 rolling process Methods 0.000 abstract description 3
- 230000005284 excitation Effects 0.000 abstract 1
- 239000012535 impurity Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 241000251169 Alopias vulpinus Species 0.000 description 2
- 241001124569 Lycaenidae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000035784 germination Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
一种小麦的异速脱壳分离装置,包括鼓风机、机架、第一脱粒室和第二脱粒室,第一脱粒室中设有篦板和两个闭环输送链条;第二脱粒室包括圆筒和设在圆筒内的转轴,转轴的周向设有钉齿,圆筒的下部设有通孔,机架上对应闭环输送链条始端的位置设有倾斜入料板;还包括筛分板、激振器及收粮仓,筛分板由第一筛板和第二筛板组成;所述的鼓风机通过通风管道与篦板和筛分板之间空间的一端连通,篦板和筛分板之间空间的另一端通过除尘管道连接有除尘袋。该装置中,第一脱粒室模拟传统场上碾压脱粒工作;进入到第二脱粒室中的物料,被转轴上的钉齿直接作用,麦粒从松散的茎秆中分离出来,茎秆被钉齿带动运动,并经圆筒的出料口排出。
A different speed husking and separating device for wheat, comprising a blower, a frame, a first threshing chamber and a second threshing chamber, the first threshing chamber is provided with a grate plate and two closed-loop conveying chains; the second threshing chamber includes a cylinder And the rotating shaft set in the cylinder, the circumference of the rotating shaft is provided with nail teeth, the lower part of the cylinder is provided with through holes, and the position corresponding to the beginning end of the closed-loop conveying chain is provided with an inclined feeding plate on the frame; it also includes a screening plate, an excitation The sieve plate is composed of the first sieve plate and the second sieve plate; the blower communicates with one end of the space between the grate plate and the sieve plate through the ventilation duct, and the space between the grate plate and the sieve plate The other end is connected with a dust removal bag through a dust removal pipe. In this device, the first threshing chamber simulates the rolling and threshing work on the traditional field; the materials entering the second threshing chamber are directly acted on by the nail teeth on the rotating shaft, and the wheat grains are separated from the loose stalks, and the stalks are crushed. The nail teeth drive the movement and discharge through the discharge port of the cylinder.
Description
技术领域 technical field
本实用新型涉及农业机械的脱粒设备,具体涉及一种小麦的异速脱壳分离装置。 The utility model relates to a threshing equipment of agricultural machinery, in particular to a different speed husking and separation device for wheat.
背景技术 Background technique
随着社会经济的不断发展,现有常用农业机具也朝机械化、自动化发展,随着小麦产量的不断增加,小麦脱粒就成为了一个摆在人们面前的一个问题。一些不能使用联合收割机的地区,对于收割后小麦的脱粒,仍沿用场上碾压等方式,劳动强度大,作业质量差,造成小麦破碎率和杂质含率较高,影响小麦成品的品质;再者,脱粒过程中若遇上阴雨天气,易因籽粒发芽而降低小麦品质,严重制约小麦的产业化发展。因此,研究者将目标放在了小型、独立的小麦脱粒机上的同时,以期获得破损率较小的脱粒机。 With the continuous development of the social economy, the existing common agricultural machinery and tools are also developing toward mechanization and automation. With the continuous increase of wheat production, wheat threshing has become a problem that is placed in front of people. In some areas where combine harvesters cannot be used, threshing of wheat after harvest is still carried out by rolling on the field, which is labor-intensive and poor in operation quality, resulting in a high rate of wheat breakage and impurity content, which affects the quality of finished wheat products; Furthermore, if there is rainy weather during the threshing process, it is easy to reduce the quality of wheat due to germination, which seriously restricts the industrialization of wheat. Therefore, the researchers set their sights on small, independent wheat threshers in order to obtain threshers with a lower breakage rate.
实用新型内容 Utility model content
本实用新型的目的是提供一种小麦的异速脱壳分离装置,利用两个脱粒速度不同的脱粒室,彻底实现麦粒与颖壳、茎秆的分离,且能够降低麦粒的破损率。 The purpose of the utility model is to provide a different-speed husking and separation device for wheat, which uses two threshing chambers with different threshing speeds to completely separate wheat grains from glumes and stems, and can reduce the damage rate of wheat grains.
本实用新型为实现上述目的所采用的技术方案为:一种小麦的异速脱壳分离装置,该装置包括鼓风机、机架、第一脱粒室和第二脱粒室,第一脱粒室和第二脱粒室交错设置在机架上且脱粒速度不同,第一脱粒室中设有两个闭环输送链条和位于闭环输送链条下方的篦板,两个闭环输送链条之间垂直连接有多个压杆,篦板与其上方的压杆之间设有用于使麦秸通过的间隙;第二脱粒室包括固定在机架上的圆筒和同轴设置在圆筒内部的转轴,转轴的周向设有多排呈螺旋形盘列的钉齿,圆筒的下部设有用于排出麦粒的通孔,圆筒的入料口与闭环输送链条的末端对应承接设置,机架上对应闭环输送链条始端的位置设有倾斜入料板;该装置还包括用于对篦板和圆筒输出麦粒进行筛选的筛分板、与筛分板连接的激振器以及用于收集筛分板输出麦粒的收粮仓,激振器通过连接杆固定在机架上,筛分板由对应倾斜设在第一脱粒室下方的第一筛板与对应倾斜设在第二脱粒室下方的第二筛板组成,第一筛板的低端与第二筛板的低端相连接;所述的鼓风机通过通风管道与篦板和筛分板之间空间的一端连通,篦板和筛分板之间空间的另一端通过除尘管道连接有除尘袋。 The technical solution adopted by the utility model for achieving the above purpose is: a different speed husking and separating device for wheat, which includes a blower, a frame, a first threshing chamber and a second threshing chamber, the first threshing chamber and the second threshing chamber The threshing chambers are staggeredly arranged on the frame and have different threshing speeds. The first threshing chamber is equipped with two closed-loop conveyor chains and a grate plate located below the closed-loop conveyor chains. There are multiple pressure bars vertically connected between the two closed-loop conveyor chains. There is a gap between the grate plate and the pressure rod above it for the passage of wheat straw; the second threshing chamber includes a cylinder fixed on the frame and a rotating shaft coaxially arranged inside the cylinder, and the circumference of the rotating shaft is provided with a plurality of rows in a spiral shape. The bottom of the cylinder is provided with a through hole for discharging wheat grains, the feeding port of the cylinder is set corresponding to the end of the closed-loop conveying chain, and the position corresponding to the beginning of the closed-loop conveying chain is provided with an inclined Feeding plate; the device also includes a screening plate used to screen grate plates and cylinder output wheat grains, a vibration exciter connected with the screening plate and a grain collection bin for collecting the output wheat grains of the screening plate. The vibrator is fixed on the frame through connecting rods. The sieve plate is composed of the first sieve plate correspondingly inclined under the first threshing chamber and the second sieve plate correspondingly inclined under the second threshing chamber. The first sieve plate The lower end of the second sieve plate is connected with the lower end of the second sieve plate; the blower communicates with one end of the space between the grate plate and the sieve plate through the ventilation duct, and the other end of the space between the grate plate and the sieve plate passes through the dust removal pipeline Dust bag attached.
本实用新型中,呈螺旋形盘列的钉齿之间的螺距与各钉齿之间的齿距均相同;所述的钉齿由齿杆和推送杆组成,齿杆的一端固定连接在圆筒上,且齿杆与该连接点的切线垂直设置,推送杆倾斜固定在齿杆的另一端,推送杆与齿杆之间夹角的朝向背离转轴的运动方向,其中的推送杆的设置能够避免麦秸缠绕到钉齿上。 In the utility model, the pitch between the nail teeth in a spiral disk row is the same as the pitch between each nail tooth; the nail teeth are composed of a gear rod and a push rod, and one end of the gear rod is fixedly connected to on the cylinder, and the tangent between the gear rod and the connection point is set vertically, the push rod is obliquely fixed on the other end of the gear rod, and the direction of the angle between the push rod and the gear rod deviates from the direction of movement of the rotating shaft, and the setting of the push rod can Avoid straw getting tangled up on the tines.
所述的闭环输送链条由主动链轮、从动链轮、环设在主动链轮和从动链轮上的链条组成,该装置还包括分别用于带动主动链轮和转轴转动的两个电机。 The closed-loop conveyor chain is composed of a driving sprocket, a driven sprocket, and a chain arranged on the driving sprocket and the driven sprocket. The device also includes two motors for driving the driving sprocket and the rotating shaft to rotate respectively. .
在该装置中,闭环输送链条末端输出的物料,沿运动的转轴的切向进入到圆筒中,并在钉齿的作用下做螺旋运动。两个脱粒室的配合连接工作,能够增强该装置的脱粒能力,延长脱粒时间,降低麦粒破碎率。 In this device, the material output from the end of the closed-loop conveying chain enters the cylinder along the tangential direction of the moving shaft, and makes a spiral movement under the action of the nail teeth. The cooperative connection of the two threshing chambers can enhance the threshing ability of the device, prolong the threshing time and reduce the broken rate of wheat grains.
有益效果:(1)、该装置采用两个脱粒速度不同的脱粒室进行小麦的脱壳分离,其中,第一脱粒室模拟传统场上碾压脱粒工作,利用链条带动压杆运动,实现对小麦的初步脱粒和输送;进入到第二脱粒室中的物料,被转轴上运动轨迹为螺旋状的钉齿直接作用,由于麦粒比重大,茎秆漂浮性好,物料在螺旋运动的过程中,麦粒从松散的茎秆中分离出来,经圆筒下部的通孔排出,茎秆被钉齿带动运动,并经圆筒的出料口排出。 Beneficial effects: (1) The device adopts two threshing chambers with different threshing speeds for husking and separation of wheat. Among them, the first threshing chamber simulates the rolling and threshing work on the traditional field, and uses the chain to drive the movement of the pressure bar to realize the wheat threshing. Preliminary threshing and conveying; the material entering the second threshing chamber is directly acted by the spiral nail teeth on the rotating shaft. Due to the large proportion of wheat grains and good floatability of the stalk, the material is in the process of spiral movement. The wheat grains are separated from the loose stalks and discharged through the through hole in the lower part of the cylinder. The stalks are driven by the nail teeth and discharged through the discharge port of the cylinder.
(2)、经篦板和圆筒下部的通孔排出的物料,在该物料下落到收粮仓之前,在鼓风机的作用下进行清选,物料中夹带的颖壳等细小轻杂物被吹出,并经除尘管道输入到除尘袋中进行收集。 (2) The material discharged through the grate plate and the through hole in the lower part of the cylinder is cleaned under the action of the blower before the material falls to the grain collection bin, and the chaff and other small light debris entrained in the material are blown out, And through the dust pipe into the dust bag for collection.
(3)、在收粮仓之上,加设一个与激振器连接的筛分板,利用鼓风机的气流吹拂作用和该筛分板的抖动作用,将混杂在麦粒中的杂质清除干净。鼓风机与筛分板筛上空间连通,鼓风机的风力作用使颖壳、细碎茎秆等轻杂质被吹走,并经除尘管道送入除尘袋中。 (3) A screening plate connected to the vibrator is added above the grain storage bin, and the impurities mixed in the wheat grains are removed by using the air blowing effect of the blower and the shaking action of the screening plate. The air blower communicates with the space above the sieve plate, and the wind force of the air blower blows away light impurities such as chaff and finely divided stalks, and sends them into the dust bag through the dust removal pipeline.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为第一脱粒室和第二脱粒室的外形图; Fig. 2 is the external view of the first threshing chamber and the second threshing chamber;
图3为图1中圆筒的断面示意图; Fig. 3 is a schematic cross-sectional view of the cylinder in Fig. 1;
图4为本实用新型中转轴与钉齿的位置关系图。 Fig. 4 is a diagram of the positional relationship between the intermediate shaft and the nail teeth of the utility model.
附图标记:1、鼓风机,2、机架,3、第一脱粒室,4、第二脱粒室,5、倾斜入料板,6、闭环输送链条,60、主动链轮,61、从动链轮,62、链条,7、篦板,8、压杆,9、圆筒,10、转轴,11、通孔,12、钉齿,120、齿杆,121、推送杆,13、收粮仓,14、激振器,15、第一筛板,16、第二筛板,17、通风管道,18、除尘管道,19、除尘袋,20、连接杆。 Reference signs: 1, blower, 2, frame, 3, first threshing chamber, 4, second threshing chamber, 5, inclined feeding plate, 6, closed-loop conveying chain, 60, driving sprocket, 61, driven Sprocket, 62, chain, 7, grate plate, 8, pressure bar, 9, cylinder, 10, rotating shaft, 11, through hole, 12, nail teeth, 120, tooth bar, 121, push bar, 13, grain collection bin , 14, exciter, 15, first sieve plate, 16, second sieve plate, 17, ventilation duct, 18, dust removal duct, 19, dust removal bag, 20, connecting rod.
具体实施方式 Detailed ways
一种小麦的异速脱壳分离装置,如图1所示,该装置包括鼓风机1、机架2、第一脱粒室3、第二脱粒室4和除尘袋19,如图2所示,第一脱粒室3和第二脱粒室4交错设置在机架2上,且二者的脱粒速度不同。 A different speed husking and separating device for wheat, as shown in Figure 1, the device includes a blower 1, a frame 2, a first threshing chamber 3, a second threshing chamber 4 and a dust bag 19, as shown in Figure 2, the first A threshing chamber 3 and a second threshing chamber 4 are alternately arranged on the frame 2, and the threshing speeds of the two are different.
其中,第一脱粒室3中设有两个闭环输送链条6和位于闭环输送链条6下方的篦板7,篦板7固定在机架2上,两个闭环输送链条之间垂直连接有多个压杆8,篦板7与其上方的压杆8之间设有用于使麦秸通过的间隙;第二脱粒室4包括固定在机架2上的圆筒9和同轴设置在圆筒9内的转轴10,如图4所示,转轴10的周向设有多排呈螺旋形盘列的钉齿12,钉齿12之间的螺距与各钉齿12之间的齿距均相同,圆筒9的下部设有用于排出麦粒的通孔11,圆筒9的入料口与闭环输送链条6的末端对应设置,用于承接闭环输送链条6传送的物料。机架2上对应闭环输送链条6始端的位置设有倾斜入料板5。闭环输送链条6由主动链轮60、从动链轮61、环设在主动链轮60和从动链轮61上的链条62组成,该装置还包括分别用于带动主动链轮60和转轴10转动的两个电机,在工作过程中,主动链轮60和转轴10的转动速度不同,实现两个脱粒室的异速脱粒,使麦秸上籽粒脱除彻底。 Wherein, the first threshing chamber 3 is provided with two closed-loop conveying chains 6 and a grate plate 7 below the closed-loop conveying chain 6, the grate plate 7 is fixed on the frame 2, and there are multiple vertically connected between the two closed-loop conveying chains. There is a gap between the pressing bar 8, the grate plate 7 and the pressing bar 8 above it for allowing the wheat straw to pass through; Rotating shaft 10, as shown in Figure 4, the circumference of rotating shaft 10 is provided with multiple rows of nail teeth 12 in a spiral disk row, the pitch between the nail teeth 12 is the same as the pitch between each nail teeth 12, the cylinder 9 The lower part is provided with a through hole 11 for discharging wheat grains, and the feeding port of the cylinder 9 is set correspondingly to the end of the closed-loop conveying chain 6 for accepting the materials conveyed by the closed-loop conveying chain 6 . An inclined feeding plate 5 is provided on the frame 2 corresponding to the beginning end of the closed-loop conveying chain 6 . Closed-loop conveying chain 6 is made up of driving sprocket 60, driven sprocket 61, the chain 62 that ring is located on driving sprocket 60 and driven sprocket 61, and this device also includes and is respectively used to drive driving sprocket 60 and rotating shaft 10 Two motors that rotate, in the course of work, the rotational speeds of drive sprocket 60 and rotating shaft 10 are different, realize the different speed threshing of two threshing chambers, make the grain on the wheat straw be removed thoroughly.
如图1所示,该装置还包括用于对篦板7和圆筒9输出麦粒进行筛选的筛分板、与筛分板连接的激振器14以及用于收集筛分板输出麦粒的收粮仓13,激振器14通过连接杆20固定在机架2上,筛分板由对应倾斜设在第一脱粒室3下方的第一筛板15与对应倾斜设在第二脱粒室4下方的第二筛板16组成,第一筛板15的低端与第二筛板16的低端相连接;所述的鼓风机1通过通风管道17与篦板7和筛分板之间空间的一端连通,篦板7和筛分板之间空间的另一端通过除尘管道18连接有除尘袋19,经篦板7和圆筒9上的通孔11排出的物料,在鼓风机1的作用下,物料中夹带的杂质被吹出,并被除尘袋19收集。 As shown in Figure 1, the device also includes a sieve plate for screening the grate plate 7 and the cylinder 9 output wheat grains, a vibration exciter 14 connected with the sieve plate, and a sieve plate for collecting the output wheat grains of the sieve plate. The grain collection bin 13, the vibrator 14 is fixed on the frame 2 through the connecting rod 20, and the sieve plate is arranged on the second threshing chamber 4 by the first sieve plate 15 which is correspondingly inclined and arranged under the first threshing chamber 3. The bottom of the second sieve plate 16 is formed, and the low end of the first sieve plate 15 is connected with the low end of the second sieve plate 16; the air blower 1 passes through the air duct 17 and the space between the grate plate 7 and the sieve plate. One end is connected, and the other end of the space between the grate plate 7 and the screening plate is connected with a dust removal bag 19 through a dust removal pipe 18, and the materials discharged through the grate plate 7 and the through hole 11 on the cylinder 9, under the action of the blower 1, Impurities entrained in the material are blown out and collected by the dust bag 19.
该装置的工作原理为:经倾斜入料板5喂入的麦秸,被闭环输送链条6上设置的压杆8带入第一脱粒室3,并在压杆8与篦板7之间进行碾压,脱离出的麦粒经篦板7上的篦孔排出,其余物料继续随压杆8一起运动,并在运行至闭环输送链条6的末端时,被送入到圆筒9中,圆筒9中运动的转轴10的作用,转轴10上的钉齿12带动麦秸等剩余物料做螺旋运动,麦秸中夹带的麦粒被扒出,且麦秸上剩余的未被压杆8脱去的麦粒,在运动的钉齿12与静止的圆筒9之间的作用下,被再次脱粒;而钉齿12由齿杆120和推送杆121组成,齿杆120的一端固定连接在圆筒9上,且齿杆120与该连接点的切线垂直设置,推送杆121倾斜固定在齿杆120的另一端,推送杆121与齿杆120之间夹角的朝向背离转轴10的运动方向,麦秸、碎茎秆随钉齿12一起运动,并被排出圆筒9的出料口。经篦板7和圆筒9上的通孔11排出的物料,经筛分板再次筛分后,最终下落至收粮仓13中。 The working principle of the device is: the wheat straw fed through the inclined feeding plate 5 is brought into the first threshing chamber 3 by the pressure rod 8 set on the closed-loop conveying chain 6, and is crushed between the pressure rod 8 and the grate plate 7. and the detached wheat grains are discharged through the grate hole on the grate plate 7, and the remaining materials continue to move together with the pressure rod 8, and are sent into the cylinder 9 when they run to the end of the closed-loop conveying chain 6, and the cylinder The role of the rotating shaft 10 moving in 9, the nail teeth 12 on the rotating shaft 10 drive the remaining materials such as wheat straw to do a spiral movement, the wheat grains entrained in the wheat straw are pulled out, and the remaining wheat grains on the wheat straw that have not been removed by the pressing rod 8 , under the action between the moving spike 12 and the stationary cylinder 9, it is threshed again; and the spike 12 is composed of a toothed rod 120 and a push rod 121, and one end of the toothed rod 120 is fixedly connected to the cylinder 9, And the gear bar 120 is vertically arranged with the tangent of the connection point, the push rod 121 is obliquely fixed on the other end of the gear rod 120, the direction of the angle between the push rod 121 and the gear rod 120 deviates from the direction of motion of the rotating shaft 10, wheat straw, broken stems The stalk moves with the spikes 12 and is discharged out of the discharge opening of the cylinder 9 . The material discharged through the grate plate 7 and the through hole 11 on the cylinder 9 is screened again by the screening plate, and finally falls into the grain collection bin 13 .
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