CN204556243U - The common downcomer hermetically-sealed construction of inner pressed hydraulic pressure cover plate - Google Patents
The common downcomer hermetically-sealed construction of inner pressed hydraulic pressure cover plate Download PDFInfo
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- CN204556243U CN204556243U CN201520270180.5U CN201520270180U CN204556243U CN 204556243 U CN204556243 U CN 204556243U CN 201520270180 U CN201520270180 U CN 201520270180U CN 204556243 U CN204556243 U CN 204556243U
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Abstract
本实用新型涉及一种集中下降管用内压式水压盖板的密封结构,在集中下降管的上端部放置有盖板,在盖板与集中下降管之间设有密封垫,在位于锅筒内的盖板的下表面焊接有连接块,在连接块上开设有内螺纹盲孔,在内螺纹盲孔内螺接有双头螺栓,在集中下降管的下端部放置有垫板,在垫板的上表面开设有环形的密封安装槽,集中下降管的下端部形状与密封安装槽的形状配合,集中下降管的下端部嵌入该密封安装槽内,且所述双头螺栓穿过垫板,在垫板下方的双头螺栓上螺接有锁紧螺母,在锁紧螺母与垫板之间的双头螺栓上设有压板。本实用新型具有密封效果好、安全性能高、可以降低工人的劳动强度且结构简单等优点。
The utility model relates to a sealing structure of an internal pressure hydraulic cover plate for a centralized downpipe. A cover plate is placed on the upper end of the concentrated downpipe, a sealing gasket is arranged between the cover plate and the concentrated downpipe, and a The lower surface of the inner cover plate is welded with a connection block, and an internal thread blind hole is opened on the connection block, and a stud bolt is screwed in the internal thread blind hole. The upper surface of the plate is provided with a ring-shaped seal installation groove, the shape of the lower end of the centralized downcomer matches the shape of the seal installation groove, the lower end of the concentrated downcomer is embedded in the seal installation groove, and the stud bolts pass through the backing plate A lock nut is screwed on the stud bolt under the backing plate, and a pressure plate is arranged on the stud bolt between the lock nut and the backing plate. The utility model has the advantages of good sealing effect, high safety performance, reduced labor intensity of workers, simple structure and the like.
Description
技术领域 technical field
本实用新型涉及一种锅炉下降管的密封结构,本实用新型尤其是涉及一种集中下降管用内压式水压盖板的密封结构。 The utility model relates to a sealing structure of a boiler downcomer, in particular to a sealing structure of an internal pressure water pressure cover plate for a concentrated downcomer.
背景技术 Background technique
水压试验是检验锅炉制造中母材及焊缝质量的一个重要手段。而锅筒上的集中下降管的焊接质量直接关系到锅炉的安全运行。由于水的低粘度,不同规格的集中下降管根据工作压力、试验压力的不同就需要配备不同规格的水压封板进行密封,针对下降管大直径壁厚的特点,水压封板就需要大直径厚板。目前水压试验密封的传统做法是,在集中下降管水压试验前,需要先根据管径、壁厚的大小,确定水压余量并划出管端余量线。并将水压封板装配焊接固定,开始水压。水压结束后,管端水压余量△L的割除,下降管管端的再次机械加工,水压封板的利用率过低,造成了管材、焊材等大量浪费,且又增加了工人的劳动强度。 Hydrostatic test is an important means to test the quality of base metal and weld seam in boiler manufacturing. The welding quality of the centralized downcomer on the drum is directly related to the safe operation of the boiler. Due to the low viscosity of water, centralized downcomers of different specifications need to be equipped with hydraulic sealing plates of different specifications for sealing according to different working pressures and test pressures. According to the characteristics of large diameter and wall thickness of downcomers, hydraulic sealing plates need to be large Diameter thick plate. At present, the traditional method of hydraulic test sealing is to determine the hydraulic pressure margin and draw the pipe end margin line according to the size of the pipe diameter and wall thickness before the centralized downpipe hydraulic test. And weld and fix the hydraulic sealing plate assembly, and start the hydraulic pressure. After the water pressure is over, the water pressure margin △L at the pipe end is cut off, the pipe end of the down pipe is machined again, and the utilization rate of the water pressure sealing plate is too low, which causes a lot of waste of pipe materials and welding materials, and increases the labor cost of workers. Labor intensity.
因此,针对集中下降管水压试验时的密封结构合理经济的设计就成了衡量水压试验工装完善与否的一个关键。 Therefore, the reasonable and economical design of the sealing structure for the centralized downcomer hydrostatic test has become a key to measure whether the hydrostatic test tool is perfect or not.
发明内容 Contents of the invention
本实用新型的目的是克服现有技术中存在的不足,提供一种密封效果好、安全性能高且结构简单的集中下降管用内压式水压盖板的密封结构。 The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a sealing structure of an internal pressure hydraulic cover plate for centralized descending pipes with good sealing effect, high safety performance and simple structure.
按照本实用新型提供的技术方案,所述集中下降管用内压式水压盖板的密封结构,它包括盖板、密封垫、连接块、双头螺栓、垫板、锁紧螺母与锅筒;将锅筒上带有集中下降管的管口呈竖直向下设置,在集中下降管的上端部放置有盖板,在盖板与集中下降管之间设有密封垫,在位于锅筒内的盖板的下表面焊接有连接块,在连接块上开设有内螺纹盲孔,在内螺纹盲孔内螺接有双头螺栓,在集中下降管的下端部放置有垫板,在垫板的上表面开设有环形的密封安装槽,集中下降管的下端部形状与密封安装槽的形状配合,集中下降管的下端部嵌入该密封安装槽内,且所述双头螺栓穿过垫板,在垫板下方的双头螺栓上螺接有锁紧螺母,在锁紧螺母与垫板之间的双头螺栓上设有压板。 According to the technical solution provided by the utility model, the sealing structure of the internal pressure hydraulic cover plate for the concentrated downpipe includes a cover plate, a sealing gasket, a connecting block, a stud bolt, a backing plate, a lock nut and a drum; The nozzle with the concentrated downcomer on the drum is set vertically downward, a cover plate is placed on the upper end of the concentrated downcomer, and a gasket is provided between the cover plate and the concentrated downcomer. The lower surface of the cover plate is welded with a connecting block, and an internal thread blind hole is opened on the connecting block, and a stud bolt is screwed in the internal thread blind hole, and a backing plate is placed at the lower end of the concentrated downpipe The upper surface of the upper surface is provided with an annular sealing installation groove, the shape of the lower end of the centralized downcomer matches the shape of the sealing installation groove, the lower end of the concentrated downcomer is embedded in the sealing installation groove, and the stud bolts pass through the backing plate, A lock nut is screwed on the stud bolt under the backing plate, and a pressing plate is arranged on the stud bolt between the lock nut and the backing plate.
所述盖板的下表面设有凸起部,在该凸起部上焊接有所述的连接块。 The lower surface of the cover plate is provided with a raised portion, and the connecting block is welded on the raised portion.
在盖板的上表面固定有手柄。 A handle is fixed on the upper surface of the cover plate.
所述密封垫为柔性石墨复合密封垫。 The gasket is a flexible graphite composite gasket.
所述密封安装槽的槽宽从上往下呈逐渐缩小设置。 The groove width of the sealing installation groove is gradually reduced from top to bottom.
本实用新型在集中下降管长度的备料时不需要增加额外的水压工艺余量,降低了焊材、钢板的损耗。另外,本实用新型中的盖板加工简单,便于批量生产。而且本实用新型中使用的密封垫采用的是标准件,易于购买,装卸方便。本实用新型改进了下降管水压密封结构的设计,不仅大大的提高了安全性、节省生产成本又能提高产品的质量。本实用新型具有密封效果好、安全性能高、可以降低工人的劳动强度且结构简单等优点。 The utility model does not need to add extra hydraulic pressure process allowance when the material preparation of the length of the downcomer is concentrated, and the loss of welding materials and steel plates is reduced. In addition, the cover plate in the utility model is easy to process and is convenient for mass production. And what used sealing gasket in the utility model adopts is a standard part, is easy to purchase, and is convenient to assemble and disassemble. The utility model improves the design of the water pressure sealing structure of the downcomer, not only greatly improves the safety, saves the production cost but also improves the quality of the product. The utility model has the advantages of good sealing effect, high safety performance, reduced labor intensity of workers, simple structure and the like.
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.
图2是本实用新型中盖板的结构示意图。 Fig. 2 is a structural schematic diagram of the cover plate in the utility model.
图3是本实用新型中垫板的结构示意图。 Fig. 3 is a structural schematic diagram of the backing plate in the utility model.
具体实施方式 Detailed ways
下面结合具体实施例对本实用新型作进一步说明。 Below in conjunction with specific embodiment the utility model is further described.
该集中下降管用内压式水压盖板的密封结构,它包括盖板1、密封垫2、连接块3、双头螺栓4、垫板5、锁紧螺母6、集中下降管7与锅筒10;将锅筒10上带有集中下降管7的管口呈竖直向下设置,在集中下降管7的上端部放置有盖板1,盖板1的外圆直径与锅筒7的外圆直径相等,在盖板1与集中下降管7之间设有密封垫2,在位于锅筒10内的盖板1的下表面焊接有连接块3,在连接块3上开设有内螺纹盲孔,在内螺纹盲孔内螺接有双头螺栓4,在集中下降管7的下端部放置有垫板5,在垫板5的上表面开设有环形的密封安装槽5.1,集中下降管7的下端部形状与密封安装槽5.1的形状配合,集中下降管7的下端部嵌入该密封安装槽5.1内,且所述双头螺栓4穿过垫板5,在垫板5下方的双头螺栓4上螺接有锁紧螺母6,在锁紧螺母6与垫板5之间的双头螺栓4上设有压板8。 The sealing structure of the internal pressure hydraulic cover plate for the concentrated downpipe includes a cover plate 1, a gasket 2, a connecting block 3, a stud bolt 4, a backing plate 5, a lock nut 6, a concentrated downpipe 7 and a drum. 10; the nozzle with the centralized downcomer 7 on the drum 10 is arranged vertically downward, and a cover plate 1 is placed on the upper end of the concentrated downcomer 7, and the outer diameter of the cover plate 1 is the same as the outer diameter of the drum 7 The diameters of the circles are equal, a gasket 2 is provided between the cover plate 1 and the centralized downcomer 7, a connecting block 3 is welded on the lower surface of the cover plate 1 located in the drum 10, and an internal thread blind is opened on the connecting block 3. hole, a stud bolt 4 is screwed in the internally threaded blind hole, a backing plate 5 is placed at the lower end of the centralized downcomer 7, and an annular sealing installation groove 5.1 is opened on the upper surface of the backing plate 5, and the centralized downcomer 7 The shape of the lower end of the lower end matches the shape of the seal installation groove 5.1, and the lower end of the centralized downcomer 7 is embedded in the seal installation groove 5.1, and the stud bolt 4 passes through the backing plate 5, and the stud bolt under the backing plate 5 4 is screwed with a lock nut 6 , and a pressure plate 8 is provided on the stud bolt 4 between the lock nut 6 and the backing plate 5 .
所述盖板1的下表面设有凸起部1.1,凸起部1.1的直径小于锅筒7的内圆直径,在该凸起部1.1上焊接有所述的连接块3。 The lower surface of the cover plate 1 is provided with a raised portion 1.1, the diameter of the raised portion 1.1 is smaller than the diameter of the inner circle of the drum 7, and the connecting block 3 is welded on the raised portion 1.1.
在盖板1的上表面固定有手柄9。 A handle 9 is fixed on the upper surface of the cover plate 1 .
所述密封垫2为柔性石墨复合密封垫。 The gasket 2 is a flexible graphite composite gasket.
所述密封安装槽5.1的槽宽从上往下呈逐渐缩小设置。 The groove width of the sealing installation groove 5.1 is gradually reduced from top to bottom.
在安装时,先调整锅筒10位置,将锅筒10上带有集中下降管7的管口向下,竖直安放,将装焊有两个弯手柄9的盖板1与柔性石墨复合材质的密封垫2密封下降管管口(位于锅筒10内部)。在盖板1上点焊带有内螺纹盲孔的连接块3,并在机械加工过的集中下降管7另一管口(位于锅筒10的外部)放置垫板5,然后将带连接块的盖板1通过双头螺栓4、锁紧螺母6的预紧力来固定位置。 When installing, first adjust the position of the drum 10, place the mouth of the drum 10 with the centralized downcomer 7 downward, and place it vertically, and place the cover plate 1 with two curved handles 9 welded thereon with the flexible graphite composite material. The gasket 2 seals the nozzle of the downcomer (located inside the drum 10). Spot-weld the connection block 3 with internal thread blind holes on the cover plate 1, and place the backing plate 5 on the other nozzle of the machined centralized downcomer 7 (located outside the drum 10), and then connect the connection block The position of the cover plate 1 is fixed by the pretightening force of the stud bolt 4 and the lock nut 6 .
压力试验前应该检查试验产品各连接部位的连接螺栓是否装配齐全、紧固。在上压前检查试验设备是否密封,冲水前将锅筒10内部清理干净并把内部空气排尽。随着水压的试验压力的上升,管孔盖板对下降管的压力越来越大,起到了完全密封的作用。待降到工作压力后,便可进行各项检查。 Before the pressure test, it should be checked whether the connecting bolts of each connecting part of the test product are fully assembled and fastened. Check whether the test equipment is sealed before pressing up, clean up the inside of the drum 10 and exhaust the internal air before flushing. As the test pressure of the hydraulic pressure rises, the pressure of the pipe hole cover plate on the downcomer is increasing, which plays a role of complete sealing. After the working pressure is reduced, various inspections can be carried out.
本实用新型的改进结构由于水压盖板的作用力没有直接作用在下降管上,对下降管起到了保护作用。这样的一套密封结构可以用于多种型号的锅筒下降管的水压试验中,降低了生产成本。 The improved structure of the utility model protects the downcomer because the force of the water pressure cover plate does not directly act on the downcomer. Such a set of sealing structures can be used in hydraulic tests of various types of downcomers of the drum, thereby reducing the production cost.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106246916A (en) * | 2016-08-30 | 2016-12-21 | 无锡华光锅炉股份有限公司 | A kind of hydraulic pressure plugging device of pipe joint |
CN109323067A (en) * | 2018-09-14 | 2019-02-12 | 哈尔滨锅炉厂有限责任公司 | Connecting flange hydraulic cover structure |
CN110145652A (en) * | 2019-05-13 | 2019-08-20 | 哈尔滨锅炉厂有限责任公司 | Channel hydraulic pressure end cover structure |
-
2015
- 2015-04-29 CN CN201520270180.5U patent/CN204556243U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106246916A (en) * | 2016-08-30 | 2016-12-21 | 无锡华光锅炉股份有限公司 | A kind of hydraulic pressure plugging device of pipe joint |
CN109323067A (en) * | 2018-09-14 | 2019-02-12 | 哈尔滨锅炉厂有限责任公司 | Connecting flange hydraulic cover structure |
CN110145652A (en) * | 2019-05-13 | 2019-08-20 | 哈尔滨锅炉厂有限责任公司 | Channel hydraulic pressure end cover structure |
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