CN204554098U - A kind of screw thread bellows - Google Patents

A kind of screw thread bellows Download PDF

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Publication number
CN204554098U
CN204554098U CN201520094708.8U CN201520094708U CN204554098U CN 204554098 U CN204554098 U CN 204554098U CN 201520094708 U CN201520094708 U CN 201520094708U CN 204554098 U CN204554098 U CN 204554098U
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pipe
ring
layer
plastic
shaped
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周成纤
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Kangmingyuan Guizhou Technology Development Co ltd
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Abstract

本实用新型涉及一种螺纹波纹管,包括管本体,管本体固定连接有圈形管,该圈形管呈螺纹状地绕设于所述管本体的外侧。圈形管的纵截面呈圆环状,圈形管与管本体连接的宽度为圈形管外径的1/4-3/4。该圈形管由外至内依次设置有塑料外层、第一粘结剂层、钢带层、第二粘结剂层、塑料内层,该钢带层与所述塑料外层通过所述第一粘结剂层粘接,该钢带层通过第二粘结剂层与塑料内层粘接。本实用新型的螺纹波纹管抗腐蚀性能好。本实用新型圈形管的纵截面呈圆环状,且圈形管与管本体连接的宽度为圈形管外径的1/4-3/4,相比现有技术中的倒”U”形结构的螺纹波形管,圈形管与管本体的接触面积更大,受力面积更大,抗压能力强,管材环刚度高。

The utility model relates to a threaded corrugated pipe, which comprises a pipe body. The pipe body is fixedly connected with a ring-shaped pipe, and the ring-shaped pipe is wound around the outside of the pipe body in a threaded shape. The longitudinal section of the ring-shaped pipe is circular, and the width of the connection between the ring-shaped pipe and the pipe body is 1/4-3/4 of the outer diameter of the ring-shaped pipe. The ring-shaped tube is sequentially provided with a plastic outer layer, a first adhesive layer, a steel belt layer, a second adhesive layer, and a plastic inner layer from outside to inside, and the steel belt layer and the plastic outer layer pass through the The first adhesive layer is bonded, and the steel strip layer is bonded to the plastic inner layer through the second adhesive layer. The threaded corrugated pipe of the utility model has good corrosion resistance. The longitudinal section of the ring-shaped pipe of the utility model is circular, and the width of the connection between the ring-shaped pipe and the pipe body is 1/4-3/4 of the outer diameter of the ring-shaped pipe, compared with the inverted "U" in the prior art The corrugated corrugated tube with a ring-shaped structure has a larger contact area between the ring-shaped tube and the tube body, a larger force-bearing area, strong compression resistance, and high rigidity of the pipe ring.

Description

一种螺纹波纹管A threaded bellows

技术领域technical field

本实用新型涉及一种管材,具体涉及一种螺纹波纹管。The utility model relates to a pipe material, in particular to a thread corrugated pipe.

背景技术Background technique

现有的HDPE结构壁热态缠绕管(克拉管),存在以下几个缺点:其一,管材成本高:因其为全塑材质,在达到一定环刚度时,其材料用量大幅增加,加之塑料材质本身的价格就比较贵,所以综合材料成本较高,比一般钢塑复合管高约30%以上。其二,无法生产超大口径管材:因全塑材质,在生产大口径管材时,其抗压性能成3字方下降,因此,无法生产超过3米以上口径管材,这是该产品的最大局限性。其三,管材环刚度较低:因系全塑材质,受塑料自身弯曲模量较小的影响,其抗压性能较低,环刚度一般为8kN/㎡左右。The existing HDPE structural wall thermal winding pipe (carat pipe) has the following disadvantages: First, the cost of the pipe is high: because it is made of all-plastic material, when a certain ring stiffness is reached, the amount of material used will increase significantly, and the plastic The price of the material itself is relatively expensive, so the cost of comprehensive materials is relatively high, which is about 30% higher than that of ordinary steel-plastic composite pipes. Second, it is impossible to produce super-large-diameter pipes: due to the all-plastic material, when producing large-diameter pipes, its compressive performance decreases in a three-dimensional manner. Therefore, it is impossible to produce pipes with a diameter of more than 3 meters, which is the biggest limitation of this product. . Third, the ring stiffness of the pipe is low: because it is made of all-plastic material, affected by the small bending modulus of the plastic itself, its compressive performance is low, and the ring stiffness is generally about 8kN/㎡.

现有的埋地排水用钢带增强聚乙烯(PE)螺旋波纹管,存在以下缺点:其一,环刚度低:管材虽采用了钢塑复合方式,但因结构缺陷,其波形中为倒“U”形中空,抗压强度仍有不足。其二,抗腐蚀性能较差:钢带虽有经过表面涂塑处理,但因涂塑层本身较薄,一般为1mm左右,在生产过程或工程应用中如有水流入其为倒“U”形中空结构的波形内,一定时间后,极易造成涂塑层与钢带分离,最终造成钢带腐蚀,引发工程事故。其三,钢塑相互之间包覆性差:因倒“U”形中空波形结构,钢带有近40%的面积未被塑料层包覆,造成在受到外力时,力的传递不均匀,容易产生局部应力集中,从而破坏管道,引发工程事故。其四,环境适应性差:因倒“U”形中空波形结构,钢塑没有全包覆,在受到外部环境温度影响下,未全包覆的一面,容易因热胀冷缩而产生钢塑之间的分离,从而破坏钢带的增强效果,并极大降低塑料层对钢带的防腐蚀作用。其五,使用寿命较短:因结构缺陷,没有较好的克服钢塑复合的问题,管材一定时间后经常出现钢塑分离现象,使用寿命一般在10年左右。The existing steel belt reinforced polyethylene (PE) spiral corrugated pipe for buried drainage has the following disadvantages: First, the ring stiffness is low: although the pipe adopts the steel-plastic composite method, due to structural defects, its waveform is inverted " The U" shape is hollow, and the compressive strength is still insufficient. Second, the corrosion resistance is poor: Although the steel strip has been treated with plastic coating on the surface, because the plastic coating itself is thin, generally about 1mm, if water flows into it during the production process or engineering application, it will be an inverted "U" In the waveform of the hollow structure, after a certain period of time, it is very easy to cause the separation of the plastic coating layer and the steel strip, and finally cause the corrosion of the steel strip and cause engineering accidents. Third, the mutual coverage between steel and plastic is poor: due to the inverted "U"-shaped hollow corrugated structure, nearly 40% of the area of the steel strip is not covered by the plastic layer, resulting in uneven force transmission when subjected to external forces, which is easy to Local stress concentration occurs, thereby destroying the pipeline and causing engineering accidents. Fourth, poor environmental adaptability: Due to the inverted "U"-shaped hollow corrugated structure, the steel and plastic are not fully covered. Under the influence of the external ambient temperature, the side that is not fully covered is prone to produce gaps between the steel and plastic due to thermal expansion and contraction. The separation between them will destroy the reinforcing effect of the steel strip and greatly reduce the anti-corrosion effect of the plastic layer on the steel strip. Fifth, the service life is short: due to structural defects, the problem of steel-plastic composite is not well overcome, and the steel-plastic separation phenomenon often occurs after a certain period of time, and the service life is generally about 10 years.

实用新型内容Utility model content

本实用新型目的是提供一种螺纹波纹管,以克服现有技术中波纹管环刚度低、抗腐蚀性能较差、钢塑相互之间包覆性差的问题。The purpose of the utility model is to provide a threaded corrugated pipe to overcome the problems of low rigidity of the ring of the corrugated pipe, poor corrosion resistance and poor cladding between steel and plastic in the prior art.

本实用新型采用如下技术方案:一种螺纹波纹管,包括管本体,其特征是:所述管本体固定连接有圈形管,该圈形管呈螺纹状地绕设于所述管本体的外侧,所述圈形管的纵截面呈圆环状,所述圈形管与所述管本体连接的宽度为圈形管外径的1/4-3/4;该圈形管由外至内依次设置有塑料外层、第一粘结剂层、钢带层、第二粘结剂层、塑料内层,该钢带层与所述塑料外层通过所述第一粘结剂层粘接,该钢带层通过第二粘结剂层与所述塑料内层粘接。The utility model adopts the following technical scheme: a threaded corrugated pipe, including a pipe body, characterized in that: the pipe body is fixedly connected with a ring-shaped pipe, and the ring-shaped pipe is threaded around the outside of the pipe body , the longitudinal section of the ring-shaped tube is circular, and the width of the connection between the ring-shaped tube and the pipe body is 1/4-3/4 of the outer diameter of the ring-shaped tube; the ring-shaped tube is from outside to inside A plastic outer layer, a first adhesive layer, a steel belt layer, a second adhesive layer, and a plastic inner layer are arranged in sequence, and the steel belt layer is bonded to the plastic outer layer through the first adhesive layer , the steel strip layer is bonded to the plastic inner layer through the second adhesive layer.

优选的,所述圈形管与所述管本体连接的宽度为圈形管外径的1/2。Preferably, the width of the connection between the coiled tube and the tube body is 1/2 of the outer diameter of the coiled tube.

优选的,所述塑料外层为聚乙烯外层或聚丙烯外层。Preferably, the plastic outer layer is a polyethylene outer layer or a polypropylene outer layer.

优选的,所述塑料内层为聚乙烯内层或聚丙烯内层。Preferably, the plastic inner layer is a polyethylene inner layer or a polypropylene inner layer.

上述对本实用新型结构和方法的描述可知,和现有技术相比,本实用新型具有如下优点:其一,本实用新型的螺纹波纹管抗腐蚀性能好。其二,本实用新型圈形管的纵截面呈圆环状,且圈形管与管本体连接的宽度为圈形管外径的1/4-3/4,相比现有技术中的倒”U”形结构的螺纹波形管,圈形管与管本体的接触面积更大,受力面积更大,抗压能力强,管材环刚度高。其三,本实用新型采用聚乙烯或聚丙烯塑料,极好地利用它们韧性好的特点,螺纹波纹管韧性优良。其四,本实用新型的螺纹波纹管环境适应性好:在受到外在环境温度影响下,钢带会随塑料的热胀冷缩尽可能地产生相应位移,不会产生热胀冷缩后钢塑脱离的现象。其五,相对于全塑管,本实用新型的螺纹波纹管成本低。其六,本实用新型可生产超大口径的螺纹波纹管:因钢带的有效应用,在生产超大口径管材的时候,仍能确保管材的环刚度,满足某些重点工程的要求。其七,本实用新型的螺纹波纹管使用寿命长:管材整体结构优良,极好地综合了钢带与塑料的特点,极大克服了其各自的先天缺陷,使塑料与钢带的性能得到有机统一,管材的使用寿命可达50年以上。It can be seen from the above description of the structure and method of the utility model that, compared with the prior art, the utility model has the following advantages: First, the threaded bellows of the utility model has good corrosion resistance. Its two, the longitudinal section of the ring-shaped tube of the present utility model is annular, and the width that the ring-shaped tube is connected with the pipe body is 1/4-3/4 of the outer diameter of the ring-shaped tube, compared with the inverted one in the prior art The threaded corrugated pipe with "U" shape structure, the contact area between the ring pipe and the pipe body is larger, the force bearing area is larger, the compression resistance is strong, and the rigidity of the pipe ring is high. Its three, the utility model adopts polyethylene or polypropylene plastics, utilizes their good toughness characteristic admirably, and the threaded corrugated pipe has good toughness. Fourth, the threaded corrugated pipe of the utility model has good environmental adaptability: under the influence of the external environment temperature, the steel belt will generate corresponding displacement as much as possible with the thermal expansion and contraction of the plastic, and will not produce thermal expansion and cold contraction of the steel belt. The phenomenon of plastic detachment. Fifth, compared with all-plastic pipes, the cost of the threaded corrugated pipe of the present invention is low. Sixth, the utility model can produce super-large-diameter threaded corrugated pipes: due to the effective application of steel strips, the ring stiffness of the pipes can still be ensured when producing super-large-diameter pipes, meeting the requirements of some key projects. Seventh, the threaded corrugated pipe of the utility model has a long service life: the overall structure of the pipe is excellent, which perfectly integrates the characteristics of the steel strip and the plastic, greatly overcomes their respective congenital defects, and makes the performance of the plastic and the steel strip organically Unified, the service life of the pipe can reach more than 50 years.

附图说明Description of drawings

图1为本实用新型的螺纹波纹管的剖视结构示意图(图中仅示出螺纹波纹管的部分段)。Fig. 1 is a schematic cross-sectional structure diagram of a threaded corrugated pipe of the present invention (only part of the threaded corrugated pipe is shown in the figure).

图2为图1中A的放大结构示意图。FIG. 2 is a schematic diagram of an enlarged structure of A in FIG. 1 .

具体实施方式Detailed ways

下面参照附图说明本实用新型的具体实施方式。The specific embodiment of the utility model is described below with reference to accompanying drawing.

参照图1和图2,一种螺纹波纹管,包括管本体10,管本体10固定连接有圈形管11。该圈形管11呈螺纹状地绕设于管本体10的外侧。圈形管11的纵截面大致呈圆环状。圈形管11与管本体10连接的宽度(图2中标出为W)为圈形管外径(图2中标出为D)的1/4-3/4。该圈形管11由外至内依次设置有塑料外层12、第一粘结剂层13、钢带层14、第二粘结剂层15、塑料内层16。该钢带层14与塑料外层通过第一粘结剂层13粘接,该钢带层14通过第二粘结剂层15与塑料内层16粘接。Referring to Fig. 1 and Fig. 2, a threaded corrugated pipe includes a pipe body 10, and the pipe body 10 is fixedly connected with a coiled pipe 11. The coil pipe 11 is threadedly wound around the outside of the pipe body 10 . The longitudinal section of the coiled pipe 11 is roughly circular. The width (marked as W in FIG. 2 ) of the connection between the coiled tube 11 and the tube body 10 is 1/4-3/4 of the outer diameter of the coiled tube (marked as D in FIG. 2 ). The coiled pipe 11 is sequentially provided with a plastic outer layer 12 , a first adhesive layer 13 , a steel belt layer 14 , a second adhesive layer 15 , and a plastic inner layer 16 from outside to inside. The steel belt layer 14 is bonded to the plastic outer layer through the first adhesive layer 13 , and the steel belt layer 14 is bonded to the plastic inner layer 16 through the second adhesive layer 15 .

参照图1和图2,塑料外层12为聚乙烯外层或聚丙烯外层。塑料内层16为聚乙烯内层或聚丙烯内层。本实用新型采用聚乙烯或聚丙烯塑料,极好地利用它们韧性好的特点,螺纹波纹管韧性优良。相对于全塑管,本实用新型的螺纹波纹管成本低。1 and 2, the plastic outer layer 12 is a polyethylene outer layer or a polypropylene outer layer. The plastic inner layer 16 is a polyethylene inner layer or a polypropylene inner layer. The utility model adopts polyethylene or polypropylene plastics, which makes excellent use of their good toughness, and the threaded corrugated pipe has excellent toughness. Compared with the all-plastic pipe, the cost of the threaded corrugated pipe of the utility model is low.

参照图1,本实用新型的螺纹波纹管抗腐蚀性能好。本实用新型圈形管11的纵截面呈圆环状,且圈形管11与管本体10连接的宽度为圈形管11外径的1/4-3/4,相比现有技术中的倒”U”形结构的螺纹波形管,圈形管11与管本体10的接触面积更大,受力面积更大,抗压能力强,管材环刚度高。优选的,圈形管11与管本体10连接的宽度(图2中标出为W)为圈形管11外径(图2中标出为D)的1/2,从而保证圈形管11的抗压能力。本实用新型的螺纹波纹管环境适应性好:在受到外在环境温度影响下,钢带会随塑料的热胀冷缩尽可能地产生相应位移,不会产生热胀冷缩后钢塑脱离的现象。Referring to Fig. 1, the threaded corrugated pipe of the present invention has good corrosion resistance. The longitudinal section of the ring-shaped tube 11 of the utility model is circular, and the width of the connection between the ring-shaped tube 11 and the pipe body 10 is 1/4-3/4 of the outer diameter of the ring-shaped tube 11, compared with the existing ones. For the threaded corrugated pipe with an inverted "U" structure, the contact area between the ring pipe 11 and the pipe body 10 is larger, the force bearing area is larger, the compression resistance is strong, and the pipe ring rigidity is high. Preferably, the width (marked as W in FIG. 2 ) that the coiled tube 11 is connected to the pipe body 10 is 1/2 of the outer diameter of the coiled tube 11 (marked as D in FIG. 2 ), so as to ensure the resistance of the coiled tube 11 pressure capacity. The threaded corrugated pipe of the utility model has good environmental adaptability: under the influence of the external environment temperature, the steel belt will produce a corresponding displacement as much as possible with the thermal expansion and contraction of the plastic, and there will be no separation of the steel and plastic after thermal expansion and cold contraction. Phenomenon.

本实用新型可生产超大口径的螺纹波纹管:因钢带的有效应用,在生产超大口径管材的时候,仍能确保管材的环刚度,满足某些重点工程的要求。本实用新型的螺纹波纹管使用寿命长:管材整体结构优良,极好地综合了钢带与塑料的特点,极大克服了其各自的先天缺陷,使塑料与钢带的性能得到有机统一,管材的使用寿命可达50年以上。The utility model can produce ultra-large-caliber threaded corrugated pipes: due to the effective application of steel strips, the ring stiffness of the pipes can still be ensured when producing ultra-large-diameter pipes, meeting the requirements of some key projects. The threaded corrugated pipe of the utility model has a long service life: the overall structure of the pipe is excellent, which perfectly integrates the characteristics of the steel strip and the plastic, and greatly overcomes their respective congenital defects, so that the properties of the plastic and the steel strip are organically unified. The service life can reach more than 50 years.

上述仅为本实用新型的具体实施方式,但本实用新型的设计构思并不局限于此,凡利用此构思对本实用新型进行非实质性的改动,均应属于侵犯本实用新型保护范围的行为。The above is only a specific embodiment of the utility model, but the design concept of the utility model is not limited thereto, and any non-substantial modification of the utility model by using this concept should be an act of violating the protection scope of the utility model.

Claims (4)

1. a screw thread bellows, comprise tube body, it is characterized in that: described tube body is fixedly connected with cast pipe, this cast pipe be shape of threads be set around the outside of described tube body, the longitudinal section of described cast pipe is circular, and the width that described cast pipe is connected with described tube body is the 1/4-3/4 of cast pipe external diameter; This cast pipe is disposed with plastic outer layer, the first adhesive layer, steel belt layer, the second adhesive layer, inner plastic from outside to inside, this steel belt layer is bonding by described first adhesive layer with described plastic outer layer, and this steel belt layer is bonding with described inner plastic by the second adhesive layer.
2. according to a kind of screw thread bellows according to claim 1, it is characterized in that: the width that described cast pipe is connected with described tube body is 1/2 of cast pipe external diameter.
3. according to a kind of screw thread bellows according to claim 1, it is characterized in that: described plastic outer layer is outer layer of polyethene or outer layer of polypropylene.
4. according to a kind of screw thread bellows according to claim 1, it is characterized in that: described inner plastic is polyethylene inner layer or inner layer of polypropylene.
CN201520094708.8U 2015-02-10 2015-02-10 A kind of screw thread bellows Expired - Lifetime CN204554098U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407345A (en) * 2018-03-28 2018-08-17 康命源(安徽)塑料科技发展股份有限公司 Spiral reinforced polypropylene bellows and its manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108407345A (en) * 2018-03-28 2018-08-17 康命源(安徽)塑料科技发展股份有限公司 Spiral reinforced polypropylene bellows and its manufacturing method

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