CN204552772U - The steel plate combined tunnel support structure of a kind of steel pipe - Google Patents
The steel plate combined tunnel support structure of a kind of steel pipe Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于隧道支护技术领域,具体涉及一种钢管钢板组合式隧道支护结构。The utility model belongs to the technical field of tunnel support, in particular to a steel tube and steel plate combined tunnel support structure.
背景技术Background technique
当隧道穿过软弱破碎的地层时,其地应力较大,围岩表现出较强的流变性,工作面不稳定,随时会发生坍塌,有时甚至不挖自塌。此时,若仍然采用常规支护方法,将不能有效的控制、阻止围岩的变形和坍塌,而且围岩松弛应变的范围还会进一步扩大,造成更大范围的围岩松弛,并且改变地层状态和地下水环境,严重时还会波及地表,改变地面形态,危及地面建筑物的稳定和安全。这种情况下,应该在隧道施工前事先对围岩进行加固,提高围岩稳定性,然后开挖。When the tunnel passes through the weak and broken ground, the ground stress is relatively large, the surrounding rock shows strong rheology, the working face is unstable, and it may collapse at any time, and sometimes it even collapses without digging. At this time, if the conventional support method is still adopted, it will not be able to effectively control and prevent the deformation and collapse of the surrounding rock, and the range of relaxation and strain of the surrounding rock will be further expanded, causing a wider range of surrounding rock relaxation and changing the formation state. And the groundwater environment, in severe cases, it will affect the surface, change the shape of the ground, and endanger the stability and safety of the ground buildings. In this case, the surrounding rock should be reinforced before tunnel construction to improve the stability of the surrounding rock, and then excavated.
在软弱围岩中,提高围岩稳定性的方法有很多。根据国内外的施工经验,提高围岩稳定性的基本方法是控制围岩的松弛、流失。其原则是:稳定掌子面,及时闭合和加固地层。这些措施是综合的,相互补充的,应根据围岩性质、施工方法等具体条件来确定。在这方面国内积累了丰富的经验,但依然存在不少问题。一方面,常规的超前支护方式如管棚、小导管等支护结构抗剪刚度低,在IV级、V级较破碎围岩条件下支护效果差,若遇上地下水发育的地层,更难起到提高掌子面前方岩体稳定性的效果;另一方面,传统支护方式在施工技术的工程化和机械化水平上还有待提高和完善。In weak surrounding rock, there are many ways to improve the stability of surrounding rock. According to the construction experience at home and abroad, the basic method to improve the stability of the surrounding rock is to control the relaxation and loss of the surrounding rock. The principle is: stabilize the face, close and reinforce the formation in time. These measures are comprehensive and complementary to each other, and should be determined according to specific conditions such as the nature of surrounding rock and construction methods. The country has accumulated rich experience in this regard, but there are still many problems. On the one hand, conventional advanced support methods such as pipe sheds, small conduits and other support structures have low shear stiffness, and the support effect is poor under the conditions of IV and V grades compared with broken surrounding rocks. It is difficult to achieve the effect of improving the stability of the rock mass in front of the tunnel face; on the other hand, the traditional support method still needs to be improved and perfected in terms of engineering and mechanization of construction technology.
钢插板施工法是一种近年来较新颖的超前支护方法。钢插板的宽度一般是15cm,长1.2~1.6m,间隔30cm左右打入。一般在拱顶120°范围内设置。作为支护结构的一种类型,它具有轻质、使用寿命长、对空间要求低、环保效果显著等优点,特别在砂岩和泥岩中可以达到理想的超前支护效果,确保了隧道施工安全。但目前的钢插板法多为分段间隔插入掌子面前方岩体中,没有形成一个连续的超前支护结构,整体性略差。The steel plate construction method is a relatively new advance support method in recent years. The width of the steel plate is generally 15cm, the length is 1.2-1.6m, and the interval is about 30cm. It is generally set within 120° of the vault. As a type of support structure, it has the advantages of light weight, long service life, low space requirements, and significant environmental protection effects. Especially in sandstone and mudstone, it can achieve the ideal advanced support effect and ensure the safety of tunnel construction. However, the current steel inserting plate method is mostly inserted into the rock mass in front of the tunnel face at intervals, without forming a continuous advance support structure, and the integrity is slightly poor.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术中的不足,提供一种钢管钢板组合式隧道支护结构。该隧道支护结构能够对围岩实现连续的整体支护,其支护效果好,确保了隧道施工安全。The purpose of the utility model is to overcome the deficiencies in the above-mentioned prior art, and provide a steel tube steel plate combined tunnel support structure. The tunnel support structure can realize continuous overall support for the surrounding rock, has a good support effect, and ensures the safety of tunnel construction.
为实现上述目的,本实用新型采用的技术方案是:一种钢管钢板组合式隧道支护结构,其特征在于:包括多个顺次连接且沿隧道延伸方向插入隧道掌子面外侧围岩的隧道支护单元,所述隧道支护单元包括支护钢管和与所述支护钢管连接的两个第一帽形钢板,所述支护钢管设置在两个所述第一帽形钢板之间,所述第一帽形钢板远离支护钢管的一侧连接有第二帽形钢板,所述支护钢管上设置有两个均开设有连接锁口的连接钢管,所述第一帽形钢板上设置有第一固定钢管和第二固定钢管,所述第一固定钢管上开设有沿其长度方向延伸的第一固定锁口,所述第二固定钢管上开设有沿其长度方向延伸的第二固定锁口,所述第二帽形钢板上设置有第三固定钢管和第四固定钢管,所述第三固定钢管上开设有沿其长度方向延伸的第三固定锁口,所述第四固定钢管上开设有沿其长度方向延伸的第四固定锁口,所述第一固定锁口与所述连接锁口相连接,所述第二固定锁口与第三固定锁口相连接,相邻两个隧道支护单元通过第四固定锁口扣接连接。In order to achieve the above purpose, the technical solution adopted by the utility model is: a steel tube and steel plate combined tunnel support structure, which is characterized in that it includes a plurality of tunnels connected in sequence and inserted into the outer surrounding rock of the tunnel face along the extension direction of the tunnel A support unit, the tunnel support unit includes a support steel pipe and two first hat-shaped steel plates connected to the support steel tube, the support steel tube is arranged between the two first hat-shaped steel plates, The side of the first hat-shaped steel plate away from the supporting steel pipe is connected with a second hat-shaped steel plate, and the supporting steel pipe is provided with two connecting steel pipes with connection locks. A first fixed steel pipe and a second fixed steel pipe are provided, the first fixed steel pipe is provided with a first fixed lock opening extending along its length direction, and the second fixed steel pipe is provided with a second fixed lock opening extending along its length direction. fixed lock, the second hat-shaped steel plate is provided with a third fixed steel pipe and a fourth fixed steel pipe, the third fixed steel pipe is provided with a third fixed lock extending along its length direction, the fourth fixed The steel pipe is provided with a fourth fixed lock extending along its length direction, the first fixed lock is connected with the connecting lock, the second fixed lock is connected with the third fixed lock, adjacent The two tunnel support units are buckled and connected through the fourth fixed lock.
上述的一种钢管钢板组合式隧道支护结构,其特征在于:所述支护钢管下方设置有与其固定连接的倒T形板,两个所述连接钢管一一对应设置在所述倒T形板的两端。The above-mentioned steel pipe steel plate combined tunnel support structure is characterized in that: an inverted T-shaped plate fixedly connected to it is arranged under the supporting steel pipe, and two connecting steel pipes are arranged on the inverted T-shaped plate one by one. both ends of the board.
上述的一种钢管钢板组合式隧道支护结构,其特征在于:所述支护钢管的一侧设置有第一连接板,所述支护钢管的另一侧设置有第二连接板,所述第一连接板的一端与支护钢管固定连接,一个连接钢管设置在第一连接板的另一端,所述第二连接板的一端与支护钢管固定连接,另一个连接钢管设置在第二连接板的另一端。The above-mentioned steel pipe and steel plate combined tunnel support structure is characterized in that: one side of the supporting steel pipe is provided with a first connecting plate, and the other side of the supporting steel pipe is provided with a second connecting plate, and the supporting steel pipe is provided with a second connecting plate. One end of the first connecting plate is fixedly connected to the supporting steel pipe, one connecting steel pipe is arranged on the other end of the first connecting plate, one end of the second connecting plate is fixedly connected to the supporting steel pipe, and the other connecting steel pipe is arranged on the second connecting steel pipe. the other end of the board.
上述的一种钢管钢板组合式隧道支护结构,其特征在于:所述第一固定锁口与所述连接锁口焊接连接,所述第二固定锁口与第三固定锁口焊接连接。The above-mentioned steel tube and steel plate combined tunnel support structure is characterized in that: the first fixed lock is welded to the connecting lock, and the second fixed lock is welded to the third fixed lock.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型的结构简单,设计新颖合理。1. The structure of the utility model is simple, and the design is novel and reasonable.
2、本实用新型通过设置钢管钢板组合式结构能够形成一个对围岩进行整体支护的连续支护结构,其支护效果好,确保了隧道施工安全。2. The utility model can form a continuous support structure for the overall support of the surrounding rock by setting the combined structure of steel pipe and steel plate, and its support effect is good, which ensures the safety of tunnel construction.
3、本实用新型采用钢管和钢板的组合形式,主要是通过钢管的连接作用保证了整个隧道支护结构的整体刚度,避免在隧道支护单元插入围岩过程中产生偏差从而对隧道开挖带来麻烦。3. The utility model adopts the combined form of steel pipes and steel plates, mainly through the connection of steel pipes to ensure the overall rigidity of the entire tunnel support structure, and to avoid deviations in the process of inserting the tunnel support units into the surrounding rock, thereby causing damage to the tunnel excavation zone. come to trouble.
4、本实用新型通过采用支护钢管、第一连接板和第二连接板的结构形式或者支护钢管与倒T形板的结构形式,能够有效的实现相邻两个帽形钢板的连接,达到了提高隧道支护结构整体刚度的要求,且其结构简单,加工方便。4. The utility model can effectively realize the connection of two adjacent hat-shaped steel plates by adopting the structural form of the supporting steel pipe, the first connecting plate and the second connecting plate or the structural form of supporting the steel pipe and the inverted T-shaped plate. The requirement of improving the overall rigidity of the tunnel support structure is achieved, and the structure is simple and the processing is convenient.
5、本实用新型的实现成本低,使用效果好,便于推广使用。5. The utility model has the advantages of low cost, good application effect and convenient popularization and use.
综上所述,本实用新型结构简单,设计新颖合理,工作可靠性高,使用寿命长,使用效果好,便于推广使用。To sum up, the utility model has the advantages of simple structure, novel and reasonable design, high working reliability, long service life, good use effect and easy popularization and use.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明Description of drawings
图1为本实用新型实施例1的使用状态示意图。Fig. 1 is a schematic diagram of the use state of Embodiment 1 of the present utility model.
图2为本实用新型实施例1中隧道支护单元的结构示意图。Fig. 2 is a schematic structural view of the tunnel support unit in Embodiment 1 of the present utility model.
图3为本实用新型实施例1中支护钢管与倒T形板的连接关系示意图。Fig. 3 is a schematic diagram of the connection relationship between the supporting steel pipe and the inverted T-shaped plate in Embodiment 1 of the utility model.
图4为本实用新型第一帽形钢板和第二帽形钢板的结构示意图。Fig. 4 is a structural schematic diagram of the first hat-shaped steel plate and the second hat-shaped steel plate of the present invention.
图5为本实用新型实施例2的使用状态示意图。Fig. 5 is a schematic view of the use state of Embodiment 2 of the present invention.
图6为本实用新型实施例2中隧道支护单元的结构示意图。Fig. 6 is a schematic structural view of the tunnel support unit in Embodiment 2 of the present utility model.
图7为本实用新型实施例2中支护钢管与第一连接板和第二连接板的连接关系示意图。Fig. 7 is a schematic diagram of the connection relationship between the supporting steel pipe and the first connecting plate and the second connecting plate in Embodiment 2 of the present utility model.
附图标记说明:Explanation of reference signs:
1—隧道支护单元; 1-1—支护钢管; 1-2—第一帽形钢板;1—Tunnel support unit; 1-1—Support steel pipe; 1-2—First hat-shaped steel plate;
1-3—第二帽形钢板; 1-4—连接钢管; 1-5—第一固定钢管;1-3—the second hat-shaped steel plate; 1-4—connecting steel pipe; 1-5—the first fixed steel pipe;
1-6—第二固定钢管; 1-7—第三固定钢管; 1-8—第四固定钢管;1-6—the second fixed steel pipe; 1-7—the third fixed steel pipe; 1-8—the fourth fixed steel pipe;
1-9—第一固定锁口; 1-10—第二固定锁口; 1-11—第三固定锁口;1-9—the first fixed lock; 1-10—the second fixed lock; 1-11—the third fixed lock;
1-12—第四固定锁口; 1-13—倒T形板; 1-14—连接锁口;1-12—the fourth fixed lock; 1-13—inverted T-shaped plate; 1-14—connection lock;
1-15—第一连接板; 1-16—第二连接板; 2—隧道掌子面;1-15—the first connecting plate; 1-16—the second connecting plate; 2—the tunnel face;
3—围岩。3—surrounding rock.
具体实施方式Detailed ways
实施例1Example 1
如图1、图2、图3和图4所示的一种钢管钢板组合式隧道支护结构,包括多个顺次连接且沿隧道延伸方向插入隧道掌子面2外侧围岩3的隧道支护单元1,所述隧道支护单元1包括支护钢管1-1和与所述支护钢管1-1连接的两个第一帽形钢板1-2,所述支护钢管1-1设置在两个所述第一帽形钢板1-2之间,所述第一帽形钢板1-2远离支护钢管1-1的一侧连接有第二帽形钢板1-3,所述支护钢管1-1上设置有两个均开设有连接锁口1-14的连接钢管1-4,所述第一帽形钢板1-2上设置有第一固定钢管1-5和第二固定钢管1-6,所述第一固定钢管1-5上开设有沿其长度方向延伸的第一固定锁口1-9,所述第二固定钢管1-6上开设有沿其长度方向延伸的第二固定锁口1-10,所述第二帽形钢板1-3上设置有第三固定钢管1-7和第四固定钢管1-8,所述第三固定钢管1-7上开设有沿其长度方向延伸的第三固定锁口1-11,所述第四固定钢管1-8上开设有沿其长度方向延伸的第四固定锁口1-12,所述第一固定锁口1-9与所述连接锁口1-14相连接,所述第二固定锁口1-10与第三固定锁口1-11相连接,相邻两个隧道支护单元1通过第四固定锁口1-12扣接连接。As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a steel tube and steel plate combined tunnel support structure includes a plurality of tunnel supports connected in sequence and inserted into the outer surrounding rock 3 of the tunnel face 2 along the extension direction of the tunnel. A protection unit 1, the tunnel support unit 1 includes a support steel pipe 1-1 and two first hat-shaped steel plates 1-2 connected to the support steel pipe 1-1, and the support steel pipe 1-1 is set Between the two first hat-shaped steel plates 1-2, a second hat-shaped steel plate 1-3 is connected to the side of the first hat-shaped steel plate 1-2 away from the support steel pipe 1-1, and the support The protective steel pipe 1-1 is provided with two connecting steel pipes 1-4 with connection locks 1-14, and the first hat-shaped steel plate 1-2 is provided with a first fixed steel pipe 1-5 and a second fixed steel pipe 1-5. Steel pipe 1-6, the first fixed steel pipe 1-5 is provided with a first fixed lock 1-9 extending along its length direction, and the second fixed steel pipe 1-6 is provided with a first fixed lock opening 1-9 extending along its length direction The second fixed lock 1-10, the third fixed steel pipe 1-7 and the fourth fixed steel pipe 1-8 are arranged on the second hat-shaped steel plate 1-3, and the third fixed steel pipe 1-7 is provided with The third fixed lock 1-11 extending along its length direction, the fourth fixed steel pipe 1-8 is provided with a fourth fixed lock 1-12 extending along its length direction, the first fixed lock 1 -9 is connected to the connection lock 1-14, the second fixed lock 1-10 is connected to the third fixed lock 1-11, and two adjacent tunnel support units 1 pass through the fourth fixed lock Port 1-12 snap-in connection.
本实施例中,通过设置钢管钢板组合式隧道支护结构能够形成一个对围岩3进行整体支护的连续支护结构,其支护效果好,确保了隧道施工安全。在具体施工时,先将一个隧道支护单元1从隧道拱顶插入围岩3内,再在这个隧道支护单元1的两侧分别连接一个隧道支护单元1,且相邻两个隧道支护单元1扣接连接,从而形成一个整体支护结构。In this embodiment, a continuous support structure for supporting the surrounding rock 3 as a whole can be formed by setting a steel tube and steel plate combined tunnel support structure, which has a good support effect and ensures the safety of tunnel construction. During specific construction, a tunnel support unit 1 is first inserted into the surrounding rock 3 from the tunnel vault, and then a tunnel support unit 1 is respectively connected on both sides of the tunnel support unit 1, and two adjacent tunnel supports The protection unit 1 is fastened and connected to form an integral support structure.
本实施例中,该隧道支护结构采用钢管和钢板的组合形式,主要是通过钢管的连接作用保证了整个隧道支护结构的整体刚度,避免在隧道支护单元1插入围岩3过程中产生偏差从而对隧道开挖带来麻烦。In this embodiment, the tunnel support structure adopts a combination of steel pipes and steel plates, mainly through the connection of the steel pipes to ensure the overall rigidity of the entire tunnel support structure, and to avoid the occurrence of damage during the insertion of the tunnel support unit 1 into the surrounding rock 3. Deviations thus cause trouble for tunnel excavation.
如图3所示,所述支护钢管1-1下方设置有与其固定连接的倒T形板1-13,两个所述连接钢管1-4一一对应设置在所述倒T形板1-13的两端。As shown in Figure 3, an inverted T-shaped plate 1-13 fixedly connected to it is arranged under the supporting steel pipe 1-1, and two connecting steel pipes 1-4 are arranged on the inverted T-shaped plate 1 one by one. Both ends of -13.
本实施例中,通过支护钢管1-1与倒T形板1-13的连接形式,能够有效实现对相邻帽形钢板的连接,其结构简单,连接效果好,达到了提高隧道支护结构整体刚度的要求。In this embodiment, through the connection form of the supporting steel pipe 1-1 and the inverted T-shaped plate 1-13, the connection to the adjacent hat-shaped steel plate can be effectively realized. The overall rigidity requirement of the structure.
本实施例中,所述第一固定锁口1-9与所述连接锁口1-14焊接连接,所述第二固定锁口1-10与第三固定锁口1-11焊接连接。In this embodiment, the first fixed lock 1-9 is welded to the connection lock 1-14, and the second fixed lock 1-10 is welded to the third fixed lock 1-11.
实施例2Example 2
如图5、图6和图7所示,本实施例与实施例1的不同之处在于:所述支护钢管1-1的一侧设置有第一连接板1-15,所述支护钢管1-1的另一侧设置有第二连接板1-16,所述第一连接板1-15的一端与支护钢管1-1固定连接,一个连接钢管1-4设置在第一连接板1-15的另一端,所述第二连接板1-16的一端与支护钢管1-1固定连接,另一个连接钢管1-4设置在第二连接板1-16的另一端。As shown in Fig. 5, Fig. 6 and Fig. 7, the difference between this embodiment and Embodiment 1 is that a first connecting plate 1-15 is provided on one side of the supporting steel pipe 1-1, and the supporting The other side of the steel pipe 1-1 is provided with a second connecting plate 1-16, one end of the first connecting plate 1-15 is fixedly connected to the supporting steel pipe 1-1, and a connecting steel pipe 1-4 is arranged on the first connecting The other end of the plate 1-15 and one end of the second connecting plate 1-16 are fixedly connected to the supporting steel pipe 1-1, and another connecting steel pipe 1-4 is arranged at the other end of the second connecting plate 1-16.
本实施例中,通过采用支护钢管1-1、第一连接板1-15和第二连接板1-16的结构形式,能够有效的实现相邻两个帽形钢板的连接,达到了提高隧道支护结构整体刚度的要求,且其结构简单,加工方便。In this embodiment, by adopting the structural form of the supporting steel pipe 1-1, the first connecting plate 1-15 and the second connecting plate 1-16, the connection of two adjacent hat-shaped steel plates can be effectively realized, and the improved It meets the overall rigidity requirements of the tunnel support structure, and its structure is simple and easy to process.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural transformations made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.
Claims (4)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109763852A (en) * | 2019-01-15 | 2019-05-17 | 西南交通大学 | A kind of advance support structure suitable for loose stratum and its construction method |
CN111502705A (en) * | 2019-03-14 | 2020-08-07 | 中铁五局集团有限公司 | Tunnel steel plate advanced support structure and method |
CN111828048A (en) * | 2020-07-28 | 2020-10-27 | 中建七局安装工程有限公司 | Method for preventing powder soil from collapsing at top of shallow-buried and underground-excavated tunnel construction hole |
-
2015
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109763852A (en) * | 2019-01-15 | 2019-05-17 | 西南交通大学 | A kind of advance support structure suitable for loose stratum and its construction method |
CN109763852B (en) * | 2019-01-15 | 2020-12-18 | 西南交通大学 | A kind of advance support structure suitable for loose stratum and its construction method |
CN111502705A (en) * | 2019-03-14 | 2020-08-07 | 中铁五局集团有限公司 | Tunnel steel plate advanced support structure and method |
CN111828048A (en) * | 2020-07-28 | 2020-10-27 | 中建七局安装工程有限公司 | Method for preventing powder soil from collapsing at top of shallow-buried and underground-excavated tunnel construction hole |
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