CN204545705U - A kind of automatic laser end face welding equipment - Google Patents
A kind of automatic laser end face welding equipment Download PDFInfo
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- CN204545705U CN204545705U CN201420873520.9U CN201420873520U CN204545705U CN 204545705 U CN204545705 U CN 204545705U CN 201420873520 U CN201420873520 U CN 201420873520U CN 204545705 U CN204545705 U CN 204545705U
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Abstract
本实用新型公开了一种自动化激光端面焊接设备,其包括输送带,正、负极校准夹具,正、负极激光探头,正、负极定位夹具,正、负极激光焊接头,电芯固定槽,所述正、负极校准夹具,正、负极激光探头,正、负极定位夹具,正、负极激光焊接头均安装在输送带两侧,所述电芯固定槽安装于输送带上。与现有技术相比,本实用新型一种自动化激光端面焊接设备由于是通过激光探头来检测电芯的位置,再利用伺服电机驱动夹具进行夹紧后由激光焊接头自动进行焊接,整个过程中电芯的位置校正准确,焊接自动化,避免了人工的干预而出现的效率低、故障点多、虚焊、生产质量不一致等问题,从而保证了焊接的高效与高质量。
The utility model discloses an automatic laser end face welding equipment, which comprises a conveyor belt, positive and negative electrode calibration fixtures, positive and negative electrode laser probes, positive and negative electrode positioning fixtures, positive and negative electrode laser welding heads, and battery cell fixing grooves. Positive and negative electrode calibration fixtures, positive and negative electrode laser probes, positive and negative electrode positioning fixtures, positive and negative electrode laser welding heads are all installed on both sides of the conveyor belt, and the cell fixing groove is installed on the conveyor belt. Compared with the prior art, the automatic laser end face welding equipment of the utility model uses the laser probe to detect the position of the electric core, and then uses the servo motor to drive the clamp to clamp and then automatically welds by the laser welding head. The position of the battery cell is corrected accurately, and the welding is automated, which avoids the problems of low efficiency, many fault points, false welding, inconsistent production quality and other problems caused by manual intervention, thus ensuring the high efficiency and high quality of welding.
Description
【技术领域】 【Technical field】
本实用新型涉及锂电池制造领域,尤其涉及一种自动化激光端面焊接设备。 The utility model relates to the field of lithium battery manufacturing, in particular to an automatic laser end face welding equipment.
【背景技术】 【Background technique】
提升圆柱形锂电池充放电电流方法很多,包括从材料、设计和工艺等多个方面进行改进,而在圆柱形锂电池生产工艺方面,最显著的一个方法就是采用端面焊接工艺,该方法取消了传统锂电池的在极片中间不同位置焊接极耳导通电流的方法,而是在其涂布时分别将正、负极极片的一侧箔材空出不涂,极片卷绕后经过一种机构将两端的空箔揉平后,再用激光焊分别将两端与汇流片焊接一起,最后使用超声焊接方式将汇流片分别与钢壳和盖帽焊接以进行导电,该工艺的关键部分是用激光将电芯两端与汇流片焊接步骤。 There are many ways to increase the charge and discharge current of cylindrical lithium batteries, including improvements in materials, design, and technology. In terms of the production process of cylindrical lithium batteries, the most obvious method is to use end welding technology, which cancels the In traditional lithium batteries, the method of welding the tabs at different positions in the middle of the pole pieces to conduct current is to leave the foil on one side of the positive and negative pole pieces separately when coating them, and then pass through a period of time after the pole pieces are wound. After flattening the empty foil at both ends by this mechanism, laser welding is used to weld the two ends to the busbar respectively, and finally the busbar is welded to the steel shell and the cap by ultrasonic welding to conduct electricity. The key part of this process is The step of welding the two ends of the cell and the busbar with a laser.
现在传统的方法是手动将揉平后的电芯放置在定位夹具上,通过下面气缸将电芯顶起,压紧上端的汇流片之后开始焊接,焊接的过程激光焊头会沿着设定的方向移动,焊接出需要的焊点形状。但这种激光焊接需要手动放置电芯,且定位需要时间,每次只能焊接一端,焊接另外一端时因材质不同,需要重新调整、设定焊接能量和焊接位置,整体焊接效率低;另外,由于电芯的尺寸有公差,每次气缸以相同的行程推动,对不同电芯的压紧程度不同,会导致虚焊、焊穿等问题,以及焊接效果不一致。 The current traditional method is to manually place the flattened battery cell on the positioning fixture, lift the battery cell through the lower cylinder, and start welding after pressing the upper busbar. During the welding process, the laser welding head will follow the set Move in the direction to weld the required solder joint shape. However, this kind of laser welding needs to manually place the battery, and the positioning takes time. Only one end can be welded at a time. When welding the other end, due to the different materials, it is necessary to readjust and set the welding energy and welding position, and the overall welding efficiency is low; In addition, Due to the size tolerance of the battery cells, each time the cylinder is pushed by the same stroke, the degree of compression on different cells is different, which will lead to problems such as virtual welding, weld penetration, and inconsistent welding results.
有鉴于此,实有必要提供一种自动化激光端面焊接设备以克服上述缺点。 In view of this, it is necessary to provide an automatic laser end face welding equipment to overcome the above shortcomings.
本专利采用自动化激光检测定位系统,每次依据实际的电芯尺寸确定两个定位夹具的相对位置,然后进行正、负极的同时焊接,该装置可以将效率提升一倍,且能确保电芯之间的焊接质量一致性。 This patent uses an automatic laser detection and positioning system to determine the relative position of the two positioning fixtures each time according to the actual cell size, and then perform simultaneous welding of the positive and negative electrodes. This device can double the efficiency and ensure that the cell Consistency of welding quality between.
【实用新型内容】 【Content of utility model】
本实用新型的目的是提供一种自动化激光端面焊接设备,其不但提高了电池的端面焊接效率,同时还能保障了电池之间的焊接工艺质量一致性。 The purpose of the utility model is to provide an automatic laser end face welding equipment, which not only improves the end face welding efficiency of batteries, but also ensures the consistency of welding process quality between batteries.
为了实现上述目的,本实用新型采用如下技术方案:一种自动化激光端面焊接设备,其包括输送带,正、负极校准夹具,正、负极激光探头,正、负极定位夹具,正、负极激光焊接头,电芯固定槽,所述正、负极校准夹具,正、负极激光探头,正、负极定位夹具,正、负极激光焊接头均安装在输送带两侧,所述电芯固定槽安装于输送带上。 In order to achieve the above purpose, the utility model adopts the following technical scheme: an automatic laser end face welding equipment, which includes a conveyor belt, positive and negative electrode calibration fixtures, positive and negative electrode laser probes, positive and negative electrode positioning fixtures, positive and negative electrode laser welding heads , cell fixing slot, the positive and negative calibration fixtures, positive and negative laser probes, positive and negative positioning fixtures, positive and negative laser welding heads are installed on both sides of the conveyor belt, and the cell fixing slot is installed on the conveyor belt superior.
作为本实用新型一种自动化激光端面焊接设备的一种改进,所述激光探头的探头点与定位夹具的内部定位面平行; As an improvement of the automatic laser end face welding equipment of the present invention, the probe point of the laser probe is parallel to the internal positioning surface of the positioning fixture;
作为本实用新型一种自动化激光端面焊接设备的一种改进,所述正极定位夹具位置不变,负极定位夹具通过伺服电机前进和后退; As an improvement of the automatic laser end face welding equipment of the utility model, the position of the positive pole positioning fixture remains unchanged, and the negative pole positioning fixture advances and retreats through the servo motor;
作为本实用新型一种自动化激光端面焊接设备的一种改进,所述正、负极校准夹具由气缸来控制夹紧与松开; As an improvement of the automatic laser end face welding equipment of the present invention, the clamping and loosening of the positive and negative calibration fixtures are controlled by a cylinder;
作为本实用新型一种自动化激光端面焊接设备的一种改进,所述电芯固定槽的两个槽边由弹簧收合。 As an improvement of the automatic laser end face welding equipment of the utility model, the two groove sides of the cell fixing groove are closed by a spring.
当设备运行时,由输送带将完成端面揉平后的电芯自动传送到传送带的电芯固定槽内,正、负极校准夹具先对电芯的位置进行初步校准,以确保检测时位置偏差不会过大;在电芯随被输送带送到激光探头工位时,正、负极激光探头分别对电芯位置进行检测,确保电芯没有发生位移;当电芯移动到焊接工位时,正极定位夹具位置不变,负极定位夹具通过伺服电机推动电芯前进,直至电芯两端分别被正、负极定位夹具固定;完成固定后,正、负极激光焊接头移动至电芯的正、负极端面并待正、负极汇流片下料后进行焊接。完成焊接后,激光焊接头和定位夹具松开退出,电芯由输送带继续送入之后的工序。 When the equipment is running, the conveyor belt will automatically transfer the battery cell after the end surface is flattened to the battery cell fixing groove of the conveyor belt, and the positive and negative electrode calibration jigs will first calibrate the position of the battery cell to ensure that the position deviation is not correct during detection. It will be too large; when the battery is sent to the laser probe station by the conveyor belt, the positive and negative laser probes respectively detect the position of the battery to ensure that the battery does not shift; when the battery moves to the welding station, the positive electrode The position of the positioning fixture remains unchanged, and the negative positioning fixture pushes the cell forward through the servo motor until the two ends of the cell are respectively fixed by the positive and negative positioning fixtures; after the fixation is completed, the positive and negative laser welding heads move to the positive and negative ends of the cell And wait for the positive and negative bus pieces to be welded after blanking. After the welding is completed, the laser welding head and the positioning fixture are released and withdrawn, and the battery is continuously fed into the subsequent process by the conveyor belt.
本实用新型的有益效果是:通过激光探头来检测电芯的位置,再利用伺服电机驱动夹具进行夹紧后由激光焊接头自动进行焊接,整个过程中电芯的位置校正准确,焊接自动化,避免了人工的干预而出现的效率低、故障点多、虚焊、生产质量不一致等问题,从而保证了焊接的高效与高质量。 The beneficial effects of the utility model are: the position of the electric core is detected by the laser probe, and then the clamp is clamped by the servo motor and then automatically welded by the laser welding head. Low efficiency, many fault points, false welding, inconsistent production quality and other problems caused by manual intervention, thus ensuring the high efficiency and high quality of welding.
【附图说明】 【Description of drawings】
图1为本实用新型一种自动化激光端面焊接设备的流程示意图; Fig. 1 is the schematic flow chart of a kind of automatic laser end face welding equipment of the present utility model;
图2为本实用新型一种自动化激光端面焊接设备的正极汇流片示意图。 Fig. 2 is a schematic diagram of the positive busbar of an automatic laser end face welding equipment of the present invention.
【具体实施方式】 【Detailed ways】
请参考图1、图2所示,下面结合实施案例对本实用新型作进一步说明。 Please refer to Fig. 1, shown in Fig. 2, the utility model is further described below in conjunction with implementation case.
当设备运行时,由输送带10将完成端面揉平后的电芯1自动传送到传送带的电芯固定槽16内,正极校准夹具11-a、负极校准夹具1-b先对电芯1的位置进行初步校准,以确保检测时位置偏差不会过大;在电芯1被输送带10送到激光探头工位时,正极激光探头12-a、负极激光探头12-b分别对电芯1位置进行检测,确保电芯没有发生位移;当电芯1移动到焊接工位时,正极定位夹具13-a位置不变,负极定位夹具13-b通过伺服电机15推动电芯1前进,直至电芯1两端分别被正极定位夹具固定13-a和负极定位夹具13-b固定;完成固定后,正极激光焊接头14-a和负极激光焊接头14-b移动至电芯1的正、负极端面并待正、负极汇流片20下料后进行焊接。完成焊接后,激光焊接头14-a、14-b和定位夹具13-a、13-b松开退出,电芯1由输送带继续送入之后的工序。 When the equipment is running, the battery cell 1 after the end surface has been kneaded and flattened is automatically transferred to the cell fixing groove 16 of the conveyor belt by the conveyor belt 10. The position is preliminarily calibrated to ensure that the position deviation will not be too large during detection; The position is detected to ensure that there is no displacement of the battery cell; when the battery cell 1 moves to the welding station, the position of the positive pole positioning fixture 13-a remains unchanged, and the negative pole positioning fixture 13-b pushes the battery cell 1 forward through the servo motor 15 until the battery cell 1 moves to the welding station. The two ends of the core 1 are respectively fixed by the positive electrode positioning fixture 13-a and the negative electrode positioning fixture 13-b; after the fixing is completed, the positive electrode laser welding head 14-a and the negative electrode laser welding head 14-b move to the positive and negative electrodes of the battery cell 1 The end faces are welded after the positive and negative busbars 20 are cut. After the welding is completed, the laser welding heads 14-a, 14-b and the positioning fixtures 13-a, 13-b are released and withdrawn, and the electric core 1 is continuously sent into the following process by the conveyor belt.
本实用新型一种自动化激光端面焊接设备,并不仅仅限于说明书和实施方式中所描述,因此对于熟悉领域的人员而言可容易地实现另外的优点和修改,故在不背离权利要求及等同范围所限定的一般概念的精神和范围的情况下,本实用新型并不限于特定的细节、代表性的设备和这里示出与描述的图示示例。 The utility model is an automatic laser end face welding equipment, which is not limited to the description in the description and the implementation, so those who are familiar with the field can easily realize other advantages and modifications, so without departing from the claims and the equivalent scope Without limiting the spirit and scope of the general concepts defined, the invention is not limited to the specific details, representative apparatus, and illustrative examples shown and described herein.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420873520.9U CN204545705U (en) | 2014-12-26 | 2014-12-26 | A kind of automatic laser end face welding equipment |
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| CN201420873520.9U CN204545705U (en) | 2014-12-26 | 2014-12-26 | A kind of automatic laser end face welding equipment |
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| CN201420873520.9U Expired - Fee Related CN204545705U (en) | 2014-12-26 | 2014-12-26 | A kind of automatic laser end face welding equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113914A (en) * | 2016-06-22 | 2016-11-16 | 昆山市曙光照明器材有限公司 | Printing gold stamping device |
| CN106541346A (en) * | 2016-11-01 | 2017-03-29 | 芜湖光荣网络科技有限公司 | A kind of fixer for machining of Elastic buckle |
| CN108067801A (en) * | 2018-01-31 | 2018-05-25 | 华霆(合肥)动力技术有限公司 | Welding tooling and welding system |
| CN108788555A (en) * | 2018-07-16 | 2018-11-13 | 宝龙电子(东莞)有限公司 | A kind of battery pack jig of double-station and its welding method used |
| CN115805382A (en) * | 2021-09-13 | 2023-03-17 | 中国科学院沈阳自动化研究所 | Online welding workstation of cylindrical power battery of new energy automobile |
-
2014
- 2014-12-26 CN CN201420873520.9U patent/CN204545705U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113914A (en) * | 2016-06-22 | 2016-11-16 | 昆山市曙光照明器材有限公司 | Printing gold stamping device |
| CN106541346A (en) * | 2016-11-01 | 2017-03-29 | 芜湖光荣网络科技有限公司 | A kind of fixer for machining of Elastic buckle |
| CN108067801A (en) * | 2018-01-31 | 2018-05-25 | 华霆(合肥)动力技术有限公司 | Welding tooling and welding system |
| CN108067801B (en) * | 2018-01-31 | 2024-05-07 | 华霆(合肥)动力技术有限公司 | Welding tool and welding system |
| CN108788555A (en) * | 2018-07-16 | 2018-11-13 | 宝龙电子(东莞)有限公司 | A kind of battery pack jig of double-station and its welding method used |
| CN115805382A (en) * | 2021-09-13 | 2023-03-17 | 中国科学院沈阳自动化研究所 | Online welding workstation of cylindrical power battery of new energy automobile |
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