CN204545291U - A kind of used in composite insulator cap nest metal-ware forging molding mould - Google Patents
A kind of used in composite insulator cap nest metal-ware forging molding mould Download PDFInfo
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- CN204545291U CN204545291U CN201520208679.3U CN201520208679U CN204545291U CN 204545291 U CN204545291 U CN 204545291U CN 201520208679 U CN201520208679 U CN 201520208679U CN 204545291 U CN204545291 U CN 204545291U
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- module
- spring
- guide sleeve
- guide post
- mold base
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- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 238000005242 forging Methods 0.000 title claims abstract description 11
- 239000012212 insulator Substances 0.000 title claims abstract description 11
- 238000000465 moulding Methods 0.000 title claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 11
- 238000009415 formwork Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 7
- 238000005266 casting Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 238000003672 processing method Methods 0.000 abstract description 2
- 125000006850 spacer group Chemical group 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Forging (AREA)
Abstract
本实用新型提出一种复合绝缘子用帽窝金属附件锻造成型模具,所加工出来的产品缺陷少、质量稳定。所述模具包括上模板、下模座和冲头,上模板上连有上模块,下模座上连有下模块,上模块和下模块上设有模腔,上模块上连有导套,下模座上连有导柱,导套套设在导柱外,导柱外套设有第一弹簧,第一弹簧上端设置在导套底部,第一弹簧下部设置在下模座上部。上下模块和冲头可以根据不同帽窝产品更换,W型或R型销孔窝腔也可通过对应形状的冲头冲出销孔。使W型或R型帽窝均可通过本模具锻打,避免了铸造缺陷,同时也减少了传统加工方式的余量大工序繁杂缺陷,提高了效率,降低了成本。
The utility model provides a forging molding die for a cap nest metal accessory for a composite insulator, and the processed product has few defects and stable quality. The mold includes an upper template, a lower mold base and a punch, the upper template is connected with an upper module, the lower mold base is connected with a lower module, the upper module and the lower module are provided with mold cavities, and the upper module is connected with a guide sleeve. The lower die base is connected with a guide post, the guide sleeve is set outside the guide post, the guide post overcoat is provided with a first spring, the upper end of the first spring is arranged on the bottom of the guide sleeve, and the lower part of the first spring is arranged on the upper part of the lower die base. The upper and lower modules and punches can be replaced according to different socket products, and the pin holes of W-shaped or R-shaped pin holes can also be punched out by punches of corresponding shapes. Both W-shaped and R-shaped cap sockets can be forged through this mold, which avoids casting defects, and at the same time reduces the defects of large margins and complicated procedures in traditional processing methods, improves efficiency and reduces costs.
Description
技术领域technical field
本实用新型涉及一种复合绝缘子用帽窝金属附件加工工具,具体涉及一种复合绝缘子用帽窝金属附件锻造成型模具。The utility model relates to a processing tool for a cap pocket metal accessory for a composite insulator, in particular to a forging molding die for a cap pocket metal accessory for a composite insulator.
背景技术Background technique
复合绝缘子用帽窝金属附件由于窝腔形状特殊,且有R型和W型两种销孔类型,一般采用铸造毛坯和机械加工两种方法生产,铸造毛坯容易产生气孔、砂眼、裂纹、缩松和夹渣等铸造缺陷,废品率高质量不稳定;采用机械加工窝腔的缺点是余量大,工序繁杂、效率低,浪费人力物力,且W型销孔帽窝形状特殊,无法通过机加生产。Due to the special shape of the socket cavity and the two types of R-type and W-type pin holes, the cap socket metal accessories for composite insulators are generally produced by casting blanks and machining. The casting blanks are prone to pores, sand holes, cracks, and shrinkage. and slag inclusion and other casting defects, the reject rate is high and unstable; the disadvantages of machining the cavity are large margin, complicated process, low efficiency, waste of manpower and material resources, and the special shape of the W-shaped pin hole cap cavity cannot be machined Production.
实用新型内容Utility model content
本实用新型的目的是针对上述现有技术的不足,提出一种复合绝缘子用帽窝金属附件锻造成型模具,所加工出来的产品缺陷少、质量稳定。The purpose of this utility model is to address the above-mentioned deficiencies in the prior art, and propose a forging molding die for a cap socket metal accessory for a composite insulator, and the processed product has few defects and stable quality.
本实用新型的技术方案是这样实现的:一种复合绝缘子用帽窝金属附件锻造成型模具,包括上模板和下模座,冲头穿过上模板,上模板上连有上模块,下模座上连有下模块,上模块和下模块上设有模腔,上模块上连有导套,下模座上连有导柱,导套套设在导柱外,导柱外套设有第一弹簧,第一弹簧上端设置在导套底部,第一弹簧下部设置在下模座上部。The technical scheme of the utility model is realized in the following way: a forging molding die for the cap nest metal accessories for composite insulators, including an upper template and a lower mold base, the punch passes through the upper template, and the upper template is connected with an upper module and a lower mold base The upper module is connected with the lower module, the upper module and the lower module are provided with a mold cavity, the upper module is connected with a guide sleeve, and the lower mold base is connected with a guide post. , the upper end of the first spring is arranged on the bottom of the guide sleeve, and the lower part of the first spring is arranged on the upper part of the lower mold base.
冲头与上连接杆相连,上连接杆设置在限位套内,限位套与上模板相连,限位套与上连接板相连,上连接板底部的凹槽内设有限位柱,限位柱下端设置在上模板的凹槽内,限位柱外套设有第二弹簧。The punch is connected with the upper connecting rod, the upper connecting rod is set in the limit sleeve, the limit sleeve is connected with the upper template, the limit sleeve is connected with the upper connecting plate, and the limit column is arranged in the groove at the bottom of the upper connecting plate, and the limit The lower end of the column is arranged in the groove of the upper formwork, and the second spring is provided outside the limiting column.
下模块和下模座之间通过沉孔螺栓相连。The lower module and the lower mold base are connected by counterbore bolts.
通过本模具锻打时将经过预锻的毛坯置于下模块内,上下模块合模,冲头向下冲压,将窝腔和直槽形状冲压出来,同时将窝部销孔冲出。分模时通过导柱导套间的弹簧使上下模块分开,即可取出毛坯。上下模块和冲头可以根据不同帽窝产品更换,W型或R型销孔窝腔也可通过对应形状的冲头冲出销孔。使W型或R型帽窝均可通过本模具锻打,避免了铸造缺陷,同时也减少了传统加工方式的余量大工序繁杂缺陷,提高了效率,降低了成本。When forging through this die, the pre-forged blank is placed in the lower module, the upper and lower modules are clamped, the punch is punched downward, and the shape of the cavity and straight groove is punched out, and the pin hole of the socket is punched out at the same time. When parting the mold, the upper and lower modules are separated by the spring between the guide post and the guide sleeve, and the blank can be taken out. The upper and lower modules and punches can be replaced according to different socket products, and the pin holes of W-shaped or R-shaped pin holes can also be punched out by punches of corresponding shapes. Both W-shaped and R-shaped cap sockets can be forged through this mold, which avoids casting defects, and at the same time reduces the defects of large margins and complicated procedures in traditional processing methods, improves efficiency and reduces costs.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative work.
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为预锻毛坯的结构示意图。Figure 2 is a schematic structural view of the pre-forged blank.
图3是成型金属附件的结构示意图。Fig. 3 is a structural schematic diagram of a formed metal accessory.
图4是图3的仰视示意图。其中:1.上模板,2.上模块,3.冲头,4.导套,5.导柱,6.下模块,7.下模座,8.第一弹簧,9.上连接杆,10.限位套,11.上连接板,12.限位柱,13.第二弹簧。FIG. 4 is a schematic bottom view of FIG. 3 . Among them: 1. Upper template, 2. Upper module, 3. Punch, 4. Guide sleeve, 5. Guide column, 6. Lower module, 7. Lower mold base, 8. First spring, 9. Upper connecting rod, 10. Limit sleeve, 11. Upper connecting plate, 12. Limit post, 13. Second spring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1~4所示,一种复合绝缘子用帽窝金属附件锻造成型模具,包括上模板1和下模座7,冲头3穿过上模板1,上模板1上连有上模块2,下模座7上连有下模块6,上模块2和下模块6上设有模腔,上模块2上连有导套4,下模座7上连有导柱5,导套4套设在导柱5外,导柱5外套设有第一弹簧8,第一弹簧8上端设置在导套4底部,第一弹簧8下部设置在下模座7上部。As shown in Figures 1 to 4, a forging molding die for cap socket metal accessories for composite insulators includes an upper template 1 and a lower mold base 7, a punch 3 passes through the upper template 1, and an upper module 2 is connected to the upper template 1. The lower mold base 7 is connected with the lower module 6, the upper module 2 and the lower module 6 are provided with mold cavities, the upper module 2 is connected with the guide sleeve 4, the lower mold base 7 is connected with the guide pillar 5, and the guide sleeve 4 is set Outside the guide post 5 , the guide post 5 is covered with a first spring 8 , the upper end of the first spring 8 is arranged on the bottom of the guide sleeve 4 , and the lower part of the first spring 8 is arranged on the upper part of the lower mold base 7 .
本实用新型中,导套4可以沿着导柱5上下滑动,锻打时将经过预锻的毛坯置于下模块内,上模块2向下移动,上、下模块合模,通过冲头3向下运动将窝腔和销孔一次冲压成型。预锻毛坯形状略小于模腔尺寸,冲头3向下冲压,使毛坯变大充满窝腔,同时将窝部销孔冲出。分模时,在第一弹簧8回复力的作用下,上、下模块分开,取出的工件如图3和4所示。In the utility model, the guide sleeve 4 can slide up and down along the guide post 5. When forging, the pre-forged blank is placed in the lower module, the upper module 2 moves downward, and the upper and lower modules are closed. The downward motion punches the pocket and pin hole in one pass. The shape of the pre-forged blank is slightly smaller than the size of the die cavity, and the punch 3 punches downwards, so that the blank becomes larger and fills the cavity, and at the same time punches out the pin holes in the cavity. When parting the mold, under the action of the restoring force of the first spring 8, the upper and lower modules are separated, and the workpieces taken out are shown in Figures 3 and 4.
优选的,冲头3与上连接杆9相连,上连接杆9设置在限位套10内,限位套10与上模板1相连,限位套10与上连接板11相连,上连接板11底部的凹槽内设有限位柱12,限位柱12下端设置在上模板1的凹槽内,限位柱12外套设有第二弹簧13。Preferably, the punch 3 is connected to the upper connecting rod 9, the upper connecting rod 9 is arranged in the spacer sleeve 10, the spacer sleeve 10 is connected to the upper template 1, the spacer sleeve 10 is connected to the upper connecting plate 11, and the upper connecting plate 11 A limit column 12 is arranged in the groove at the bottom, and the lower end of the limit column 12 is arranged in the groove of the upper template 1 , and a second spring 13 is provided outside the limit column 12 .
此时冲头3和上模块2的移动是上下分离的,上连接杆9受到作用力带动冲头3上下移动,上连接板11受到向下作用力的时候,通过限位柱12压动上模板1向下移动,同时上模板带动上模块2向下移动,当撤去上连接板11上的作用力的时候,在第二弹簧13的作用下,上连接板11回位。本实用新型中,同时设置了第一弹簧和第二弹簧,使得上、下模块合模或者分模的时候受到缓冲力,能够延长整个模具的使用寿命,防止模具变形。At this time, the movement of the punch 3 and the upper module 2 is separated up and down. The upper connecting rod 9 is driven by the force to drive the punch 3 to move up and down. The template 1 moves downward, and the upper template drives the upper module 2 to move downward. When the force on the upper connecting plate 11 is removed, the upper connecting plate 11 returns to its position under the action of the second spring 13 . In the utility model, the first spring and the second spring are arranged at the same time, so that the upper and lower modules receive a buffer force when they are clamped or parted, which can prolong the service life of the entire mold and prevent deformation of the mold.
本申请中,下模块6和下模座7之间通过沉孔螺栓相连。In this application, the lower module 6 and the lower mold base 7 are connected by counterbore bolts.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520208679.3U CN204545291U (en) | 2015-04-09 | 2015-04-09 | A kind of used in composite insulator cap nest metal-ware forging molding mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520208679.3U CN204545291U (en) | 2015-04-09 | 2015-04-09 | A kind of used in composite insulator cap nest metal-ware forging molding mould |
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| Publication Number | Publication Date |
|---|---|
| CN204545291U true CN204545291U (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520208679.3U Expired - Lifetime CN204545291U (en) | 2015-04-09 | 2015-04-09 | A kind of used in composite insulator cap nest metal-ware forging molding mould |
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| CN (1) | CN204545291U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964847A (en) * | 2016-06-30 | 2016-09-28 | 如皋市大生线路器材有限公司 | One-time precision forming technology of composite insulator lower-end fitting |
| CN110976730A (en) * | 2019-12-26 | 2020-04-10 | 如皋市林达线路金具有限公司 | One-step forging forming process for inner cavity of ball socket hardware fitting |
-
2015
- 2015-04-09 CN CN201520208679.3U patent/CN204545291U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964847A (en) * | 2016-06-30 | 2016-09-28 | 如皋市大生线路器材有限公司 | One-time precision forming technology of composite insulator lower-end fitting |
| CN110976730A (en) * | 2019-12-26 | 2020-04-10 | 如皋市林达线路金具有限公司 | One-step forging forming process for inner cavity of ball socket hardware fitting |
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Granted publication date: 20150812 |