CN204545109U - The drift that a kind of anti-waste material is taken out of - Google Patents
The drift that a kind of anti-waste material is taken out of Download PDFInfo
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- CN204545109U CN204545109U CN201520130430.5U CN201520130430U CN204545109U CN 204545109 U CN204545109 U CN 204545109U CN 201520130430 U CN201520130430 U CN 201520130430U CN 204545109 U CN204545109 U CN 204545109U
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Abstract
Description
技术领域technical field
本实用新型涉及汽车模具生产领域,尤其涉及一种防废料带出的冲头。The utility model relates to the field of automobile mold production, in particular to a punch for preventing waste from being carried out.
背景技术Background technique
在汽车冲压生产领域上,由于模具上门内板都需设计冲头,传统模具的冲头都是以冲头平面方式进行冲孔,其中,常规的冲头在生产过程中会出现冲孔后废料被冲头带回的现象,极大影响生产零件的品质,此为冲压生产领域上一大困扰难题。In the field of automobile stamping production, because the upper and inner panels of the mold need to design punches, the punches of traditional molds are punched in the plane of the punch. Among them, conventional punches will produce waste after punching during the production process. The phenomenon of being carried back by the punch greatly affects the quality of the produced parts, which is a major problem in the field of stamping production.
发明内容Contents of the invention
本实用新型要解决的技术问题,在于提供一种孔防废料带出的冲头,是将传统模具冲头的平面方式改变成突破方式,首先对其冲头进行预压变形一定量后再进行剪切。The technical problem to be solved by the utility model is to provide a punch that prevents the waste from being brought out of the hole, which is to change the plane mode of the traditional mold punch into a breakthrough mode. cut.
本实用新型是这样实现的:The utility model is achieved in that:
一种防废料带出的冲头,包括冲头本体、刃面,所述冲头本体与所述刃面的上端面连接;还包括一突破头,所述突破头为四方形的锥体,该锥体的底面与所述刃面的下端面连接,所述突破头的突破角的范围值为大于45度且小于55度;所述突破头的高度范围为2.7mm~3.3mm。A punch that prevents waste from being brought out includes a punch body and a blade surface, and the punch body is connected to the upper end surface of the blade surface; it also includes a breakthrough head, and the breakthrough head is a square cone, The bottom surface of the cone is connected to the lower end surface of the blade surface, the range of the breakthrough angle of the breakthrough head is greater than 45 degrees and less than 55 degrees; the height range of the breakthrough head is 2.7 mm to 3.3 mm.
进一步地,所述刃面为平整光滑的表面。Further, the blade surface is a flat and smooth surface.
进一步地,还包括模钮,所述模钮设有一通孔与一定位销口,所述冲头卡设于所述模钮的通孔内,且所述定位销口卡设于模具中。Further, it also includes a mold button, the mold button is provided with a through hole and a positioning pin opening, the punch is clamped in the through hole of the mold button, and the positioning pin opening is clamped in the mold.
进一步地,还包括整形面,所述整形面分别与所述冲头本体、所述刃面的上端面连接。Further, a shaping surface is also included, and the shaping surface is respectively connected with the upper end surface of the punch body and the blade surface.
本实用新型的优点在于:本实用新型能够克服因冲孔时废料被带出冲头而发生零件的外观不良,大大提高了生产品质和生产效率。The utility model has the advantages that: the utility model can overcome the poor appearance of the parts caused by the waste material being taken out of the punch when punching, and greatly improves the production quality and production efficiency.
附图说明Description of drawings
下面参照附图结合实施例对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的突破头放大结构示意图。Fig. 2 is a schematic diagram of the enlarged structure of the breakthrough head of the present invention.
图3为模钮的俯视图。Figure 3 is a top view of the mold button.
图4为本实用新型的工作状态示意图。Fig. 4 is a schematic diagram of the working state of the utility model.
图5为模钮卡设于模具中的结构示意图。Fig. 5 is a schematic diagram of the structure of the mold button clamped in the mould.
具体实施方式Detailed ways
请参阅图1和图3所示,本实用新型的一种防废料带出的冲头100,包括冲头本体1、整形面2、刃面3、突破头4,所述冲头本体1通过所述整形面2与所述刃面3的上端面31连接,所述刃面3的下端面32与所述突破头4的底面连接;Please refer to Fig. 1 and Fig. 3, a kind of punch 100 of the utility model to prevent waste from being brought out includes a punch body 1, a shaping surface 2, a blade surface 3, and a breakthrough head 4, and the punch body 1 passes through The shaping surface 2 is connected to the upper end surface 31 of the blade surface 3, and the lower end surface 32 of the blade surface 3 is connected to the bottom surface of the breakthrough head 4;
所述突破头4为四方形的锥体,用于将所冲废料进行预压变形一定量后再行冲孔;The breakthrough head 4 is a square cone, which is used to prepress and deform the punched waste to a certain amount before punching;
所述突破头4的突破角α为50度,其作用是冲头在突破变形中不会因角度超过55度而让废料发生严重破裂夹在突破头往回带,或不会因角度小于45度造成废料变形量不足而影响突破效果;The breakthrough angle α of the breakthrough head 4 is 50 degrees, and its effect is that the punch will not be severely broken due to the angle exceeding 55 degrees during the breakthrough deformation, and the waste will not be caught back by the breakthrough head, or will not be caught by the breakthrough head because the angle is less than 45 degrees. Insufficient amount of deformation of the waste material will affect the breakthrough effect;
所述突破头4的高度h为3mm,即所述突破头4的顶点到所述突破头4的底面的距离为3mm,所述突破头4的高度h超出2.7mm~3.3mm范围则会影响冲孔后的品质,发生毛刺现象;The height h of the breakthrough head 4 is 3 mm, that is, the distance from the apex of the breakthrough head 4 to the bottom surface of the breakthrough head 4 is 3 mm, and if the height h of the breakthrough head 4 exceeds the range of 2.7 mm to 3.3 mm, it will affect Quality after punching, burrs occur;
所述刃面3为平整光滑的表面,其作用是防止在与冲孔研配作业中造成冲孔表面烧付,发生对冲孔品质拉料的不良影响;The blade surface 3 is a flat and smooth surface, and its function is to prevent the surface of the punching from being burnt during the research and matching operation with the punching, which will have an adverse effect on the quality of the punching;
其中还包括与该冲头100相匹配的模钮200,所述模钮200设有一通孔5与一定位销口6,所述冲头100卡设于所述通孔5内,且所述定位销口6卡设于模具300中,其作用是能让冲孔5与冲头100不会发生因偏心出现咬崩的状况。It also includes a mold button 200 matched with the punch 100, the mold button 200 is provided with a through hole 5 and a positioning pin opening 6, the punch 100 is clamped in the through hole 5, and the The positioning pin opening 6 is clamped in the mold 300, and its function is to prevent the punching hole 5 and the punch 100 from collapsing due to eccentricity.
本实用新型的工作原理如图4和图5所示,具体如下:Working principle of the present utility model is as shown in Figure 4 and Figure 5, specifically as follows:
首先将所述模钮200安装在模具300上,通过所述模钮200上的定位销口6将所述模钮200固定在模具300上,当使用本实用新型时,将钣金放在所述模钮200上,将所述冲头100的突破头4中心线与所述模钮200的通孔5的轴心对齐,工作时,把所述冲头100安装到所述模钮200上,然后将所述冲头100下移进入所述模钮200的通孔5中后,使得所述突破头4将废料从所述通孔5顶入所述模钮200内,并压出成模,此时可避免废料吸附被所述冲头100的突破头4带出所述模钮200外,减小压坏零件及模钮200的风险,且大大提高了生产品质和生产效率。First, the mold button 200 is installed on the mold 300, and the mold button 200 is fixed on the mold 300 through the positioning pin opening 6 on the mold button 200. When using the utility model, the sheet metal is placed on the mold 300. On the mold button 200, align the center line of the breakthrough head 4 of the punch 100 with the axis of the through hole 5 of the mold button 200, and install the punch 100 on the mold button 200 during work. , and then move the punch 100 down into the through hole 5 of the mold button 200, so that the breakthrough head 4 pushes the waste material from the through hole 5 into the mold button 200, and presses it out into a At this time, it is possible to prevent the waste materials from being sucked out of the die button 200 by the breakthrough head 4 of the punch 100, reducing the risk of crushing the parts and the die button 200, and greatly improving the production quality and production efficiency.
虽然以上描述了本实用新型的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本实用新型的范围的限定,熟悉本领域的技术人员在依照本实用新型的精神所作的等效的修饰以及变化,都应当涵盖在本实用新型的权利要求所保护的范围内。Although the specific embodiments of the present utility model have been described above, those skilled in the art should understand that the specific embodiments we describe are only illustrative, rather than used to limit the scope of the present utility model. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present utility model shall fall within the protection scope of the claims of the present utility model.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520130430.5U CN204545109U (en) | 2015-03-06 | 2015-03-06 | The drift that a kind of anti-waste material is taken out of |
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| CN201520130430.5U CN204545109U (en) | 2015-03-06 | 2015-03-06 | The drift that a kind of anti-waste material is taken out of |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454151A (en) * | 2018-11-20 | 2019-03-12 | 临汾市新晋汾焦铁设备制造有限公司 | Punching compound punch and hole punched device |
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- 2015-03-06 CN CN201520130430.5U patent/CN204545109U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454151A (en) * | 2018-11-20 | 2019-03-12 | 临汾市新晋汾焦铁设备制造有限公司 | Punching compound punch and hole punched device |
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Granted publication date: 20150812 Termination date: 20200306 |
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| CF01 | Termination of patent right due to non-payment of annual fee |